A1 REVISIONS 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES 00779 OF SCALE SHEET REV NAME SIZE CAGE CODE DRAWING NO DIMENSIONS: TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN CHK APVD MATERIAL FINISH PRODUCT SPEC APPLICATION SPEC WEIGHT P LTR DATE APVD DWN DESCRIPTION LOC DIST 5 6 7 8 3 4 2 1 D B A A B C C D BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED. RELEASED FOR PUBLICATION C COPYRIGHT THIS DRAWING IS UNPUBLISHED. AMP 4805 REV 31MAR2000 RESTRICTED TO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 1 2 4 6 7 8 9 10 11 12 Customer Accessible Production Drawing TE Connectivity Harrisburg, PA 17105-3608 2151019 L.ZHANG 24AUG2011 L.ZHANG 24AUG2011 S.XI 24AUG2011 1:2 1 4 E1 - - - - - mm - 0.5 0.13 0.013 0.0001 - A 66 Ocean Side Feed Applicator - - 20 - - 20 E1 ECR-14-003175 03MAR2014 RK TE ITEM NO DESCRIPTION PART NO -1 -2 -5 -6 -7 -77 1 CRIMPER, WIRE PREMIUM 1-456404-8 1 1 1 1 1 1 2 SPACER, CRIMPER 455888-5 1 1 1 1 1 - 3 CRIMPER, INSULATION F PREMIUM 1-2119582-0 1 1 1 1 1 1 4 BLOCK, CRIMPER SPACER 2-238011-2 1 1 1 1 1 - 5 DEPRESSOR, SHEAR 2119757-8 1 1 1 1 1 - 8 ANVIL, COMBINATION .070 1338692-1 1 1 1 1 1 1 9 FLOATING SHEAR, FRONT 462006-6 1 1 1 1 1 - 10 SHEAR HOLDER, FRONT 2119805-1 1 1 1 1 1 - 11 STOP, SHEAR 1-356885-4 1 1 1 1 1 - 12 SPRING, COMPRESSION 3-22280-3 1 1 1 1 1 - 13 INSERT, SHEAR 2119806-1 1 1 1 1 1 - 19 STRIPPER, SIDE FEED 2119533-1 1 1 1 1 1 - 20 WASHER, FLAT, REG M4 1-18028-2 1 1 1 1 1 - 21 SCR, SKT HD CAP, RoHS, M4 X 8.0 2168083-2 1 1 1 1 1 - 23 SCR, SKT HD SHLDR 5.0 DIA X 6.0 980371-4 1 1 1 1 1 - 24 STRIP GUIDE 1320928-2 1 1 1 1 1 - 25 DRAG, TERMINAL 240792-5 1 1 1 1 1 - 26 LEVER, DRAG RELEASE 356835-1 1 1 1 1 1 - 27 SPRING, COMPRESSION 22283-1 2 2 2 2 2 - 28 SPACER, CRIMPER 1-455888-0 1 1 1 1 1 - 29 ASSEMBLY, STRIP GUIDE 2119959-3 1 1 1 1 1 - 30 SPACER, STRIP GUIDE 1-1320908-0 1 1 1 1 1 - 32 HEX HEAD, FLANGED, M5 x 8mm LONG 2161328-1 1 1 1 1 1 - 33 SCR, BHSC, RoHS (M4 X 20) 2079383-5 2 2 2 2 2 - 34 SUPPORT, TERMINAL 1752356-3 1 1 1 1 1 - 35 BOLT, ADJUSTMENT 2119092-1 1 1 1 - 1 - 37 FA HEAD, ATLANTIC STYLE 2119085-1 1 1 1 1 1 - 38 RAM WASHER, PRECISION 2119644-1 1 1 1 1 1 - 39 APPLICATOR SHIM PACK 2119957-1 1 1 1 - 1 - 40 DISC, NUMBERED FA WIRE ADJUSTMENT 2119645-1 1 1 1 - 1 - 41 SCR, BHSC, RoHS (M8 X 25) 2079383-7 1 1 1 1 1 - 44 RAM, AMP STYLE, SIDE FEED 2119370-1 1 1 1 - 1 - 46 APPLICATOR BASIC ASSEMBLY, SF 2119656-9 1 1 1 1 1 - 47 FEED CAM, POST FEED 2119653-1 1 - - - - - 48 FEED CAM, PRE FEED 2119652-1 1 - - - - - 49 SCR, SKT HD CAP M4 X 6.0 18023-9 2 1 - - - - 50 SPACER, TONKER 690753-2 1 1 1 1 1 - 51 BUMPER, HOLD DOWN 811242-5 1 1 1 1 1 - 52 NUT, HEX, REG, RoHS, M3 5018030-1 1 1 1 1 1 - 53 SCR, SKT HD CAP, RoHS, M4 X 10 1-2168083-0 2 2 2 2 2 - 54 SHCS, LOW HEAD, RoHS, M4 X 12 2168400-1 4 4 4 4 4 - 56 PAWL, FEED 1338685-1 1 1 - - - - 59 SCR, HEX HD CAP, M4 X 6.0 5-18022-5 1 1 - - - - 60 SCR, BHSC, RoHS (M4 X 8) 2079383-4 1 1 1 1 1 - 61 SCR, SET, FLT POINT M5 X 20.0 2-18032-5 2 2 2 2 2 - 62 SCR, SET, SOC, CONE POINT, M3 x 4.0 992763-5 3 3 3 - 3 - 63 LIMITER, ADJUSTMENT BOLT 2119793-1 1 1 1 - 1 - 66 SCREW, DRIVE, RH, RoHS, 2 x .188 2168078-1 2 2 2 2 2 - 67 TAG,IDENTIFICATION 2119740-1 1 1 - - 1 - 71 DOCUMENTATION PACKAGE 2119956-1 1 1 1 1 1 - 82 SPACER, CRIMPER 455888-5 1 1 1 1 1 - 117 FEED FINGER ASSEMBLY,SF 2119944-1 - - REF REF - - 119 WASHER, FLAT, REG M4 1-18028-2 1 1 1 1 1 - 133 SERVO FEED LATCH ASM 1633743-1 - - 1 1 - - 135 MEMORY CHIP, PROGRAMMED SEE NOTE 4 - - REF REF - - 136 HOLDER,FEED FINGER, AF 2119799-1 - 1 - - - - 137 PIN, RETAIN, GRVD, 3/16 X .854 3-23627-7 - 1 - - - - 163 SPRING, FEED FINGER 240638-1 - 1 - - - - 164 COUNTER, MAGNETIC 994970-2 REF REF REF REF REF - 166 MAGNET, RARE EARTH HIGH ENERGY 994969-1 1 1 1 1 1 - 172 RING, RETAIN, EXTERN, 3/16 CRESCENT 21045-3 - 2 - - - - 198 SPACER, FEEDER 1901094-3 - - 1 1 - - 213 TAG,IDENTIFICATION 2119740-2 - - 1 1 - - 238 AIR FEED MODULE 2063440-1 - 1 - - - - 239 MECHANICAL FEED ASSEMBLY 2119580-1 1 - - - - - 240 SHCS, LOW HEAD, RoHS, M5 X 16 2168400-6 - - 2 2 - - 241 SCR, SKT HD CAP M3 X 5.0 18023-1 1 1 1 1 1 - 242 RETAINER, INSULATION DIAL 2119083-1 1 1 1 1 1 - 243 WASHER, WAVE SPRING, CREST-TO-CREST 2079764-1 1 1 1 1 1 - 244 CAM, SNAIL, INSULATION ADJUSTMENT 2119082-9 1 1 1 1 1 - 245 RAM, AMP STYLE, SIDE FEED, NON-ADJ. 2119758-1 - - - 1 - - 246 SPRING, COMPRESSION 1-22279-3 1 1 1 - 1 - 247 DETENT PIN 2119798-1 1 1 1 - 1 - ITEM NO DESCRIPTION PART NO -1 -2 -5 -6 -7 -77 248 FEED CAM, AIR FEED 2119641-1 - 1 - - - - 249 BUSHING, LCH5-12, MISUMI 2079988-1 - 1 - - - - 250 PUSH ROD, AIR FEED 2119640-1 - 1 - - - - 252 O-RING, .676 ID, .070 DIA. MAT. 8-21084-0 1 1 1 - 1 - 260 APPLICATOR SHIM PACK 2119957-2 - - - 1 - - 270 FRONT STRIP GUIDE 1-690438-0 1 1 1 1 1 - 271 SCR, SKT HD CAP, RoHS, M3 X 8.0 2168083-1 2 2 2 2 2 - ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER REVISION DESCRIPTION FEED TYPE APPLICATOR STYLE CONVERSION CHART CONVERT TO PART NUMBERS REQUIRED 2151019 -1 E FINE CRIMP HEIGHT ADJUST MECHANICAL PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 SERVO LATCH PLATE 2119951-1 - 8- 2151019 -5 1901094-3 - 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151019 -4 - - - 2151019 -2 E FINE CRIMP HEIGHT ADJUST PNEUMATIC MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - - SERVO LATCH PLATE 2119951-1 - 8- 2151019 -5 1901094-3 - 2168400-6 (QUANTITY 2) SMART APPLICATOR 2161326-1 - 8- 2151019 -4 - - - 2151019 -5 E FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - - PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 2151019 -6 E NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - - - - - - - - - - - 2151019 -7 E FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2151019 -7 E CRIMP TOOLING KIT - - - - - - - - TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: PIN/SOCKET, MATE-N-LOK WIRE STRIP LENGTH INSULATION DIAMETER RANGE .156-.187 IN [3.96-4.75 mm] n .040-.100 IN [1.02-2.54 mm] TERMINAL APPLICATION SPECIFICATION (C)114-1012 (B)114-1011 - (A)114-1010 - - TERMINALS APPLIED TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL (C) 61115-1 (C) 61314-1 (B) 350560-1 (A) 350570-7 (C) 61116-1 (C) 61314-2 (B) 350561-1 (A) 350699-1 (C) 61116-2 (C) 61314-3 (B) 350561-2 (A) 350699-2 (C) 61116-3 (C) 61314-4 (B) 350561-3 (A) 350699-3 (C) 61116-4 (C) 61314-5 (B) 350561-5 (A) 350699-5 (C) 61116-5 (C) 61314-6 (B) 350561-7 (A) 350699-7 (C) 61116-6 (C) 61314-7 (B) 350561-8 (A) 350699-8 (C) 61116-7 (C) 61314-8 (A) 350570-1 (A) 350851-1 (C) 61116-8 (C) 61527-2 (A) 350570-2 (A) 350851-2 (C) 61116-9 (C) 170147-1 (A) 350570-3 (A) 350851-7 (C) 1-61116-3 (C) 170147-2 (A) 350570-6 WIRE SIZE CRIMP HEIGHT INCH [mm] 18 AWG 0.048+/-0.002 [1.22+/-0.05] 20 AWG 0.043+/-0.002 [1.09+/-0.05] 22 AWG 0.040+/-0.002 [1.02+/-0.05] 24 AWG 0.038+/-0.002 [0.97+/-0.05] APPLICATOR DATA CRIMP SIZE TYPE WIRE .070 [1.78 mm] F INSUL .100 [2.54 mm] F APPLICATOR INSTRUCTIONS 408-10135 CRIMP HEIGHT REFERENCE SETTING 4.8 6.1 6.9 7.4 SET UP GAUGE 2119599-1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 & 4 of 4) RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151019 -4 PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151019 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151019 -5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151019 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 & 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 1 1 1 1 1 4 4 12 1 9 6 6 6
4
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Transcript
A1
REVISIONS
0 PLC1 PLC2 PLC3 PLC4 PLCANGLES
00779OFSCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESSOTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVDDWNDESCRIPTION
LOC DIST
5678 34 2 1
D
B
AA
B
C C
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
C COPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATIONIT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
WIRE .070 [1.78 mm] F INSUL .100 [2.54 mm] F APPLICATOR INSTRUCTIONS
408-10135
CRIMP HEIGHTREFERENCE SETTING
4.8 W1__FA_SETTING_1
6.1 W1__FA_SETTING_2
6.9 W1__FA_SETTING_3
7.4 W1__FA_SETTING_4
SET UP GAUGE2119599-1
ATLANTIC VERSIONShown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151019 -4 PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151019 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151019 -5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151019 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 & 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
*WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING.
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
1
1
1
1
1
4
4 12
1
9
6
6
6
A1
REVISIONS
0 PLC1 PLC2 PLC3 PLC4 PLCANGLES
00779OFSCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESSOTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVDDWNDESCRIPTION
LOC DIST
5678 34 2 1
D
B
AA
B
C C
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
C COPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATIONIT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
- SEE SHEET 1 - - -
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2151019
L.ZHANG24AUG2011
L.ZHANG24AUG2011
S.XI24AUG2011
1:2 2 4 E1
-
-
-- -
mm-0.50.130.0130.0001
-
A 66
Ocean Side FeedApplicator
-
-
20
- -
20
16.090.634[ ]
16.090.634[ ]
6.00 0.050.236 0.001[ ]
ATLANTIC VERSIONShown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
4
35
40
37
9
24
38
242
33
60
41
54
21
28
2
82
30
19
34
67
32
243
244
46 10
241
11
63
3
50
44
247
13
12
52
5
66
62
246
245
213
1
8
51
20
166
29
252
39
260
54
164
A
232661 2527 119
271
270
53
50 REF
44
245
REF
REF
348 REFREF
29
30 REF
REF
HOLDDOWN SET-UP
TERMINAL SUPPORT LOCATION
FEED TRACK POSITIONGUIDE BY INSULATION BARREL
ITEM 30 LOCATED ATFRONT HOLES
47
49
FEED TYPE
48
4949
248
239
250
249
238
136
137
163
172
135240 133
198
117 REF
CAM POSITIONS
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
59
56
59
56
11
2
2
2
2
8
2
7
7
2
10
1
1
1
1
1
1
11
MECHANICALPOST FEED
30mm STROKE
40mm STROKE
MECHANICALPRE FEED
30mm STROKE
40mm STROKE
AIR FEED
30mm STROKE
40mm STROKE
MECHANICAL
A
PNEUMATIC
A
4
2
SERVOLATCH PLATE
A
SERVO FEEDERNOT INCLUDED
6
6
6
A1
REVISIONS
0 PLC1 PLC2 PLC3 PLC4 PLCANGLES
00779OFSCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESSOTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVDDWNDESCRIPTION
LOC DIST
5678 34 2 1
D
B
AA
B
C C
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
C COPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATIONIT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
6
7
8
9
10
11
- SEE SHEET 1 - - -
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2151019
L.ZHANG24AUG2011
L.ZHANG24AUG2011
S.XI24AUG2011
1:2 3 4 E1
-
-
-- -
mm-0.50.130.0130.0001
-
A 66
Ocean Side FeedApplicator
-
-
20
- -
20
SET UP GAUGE2119599-1
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE .070 [1.78 mm] F INSUL .100 [2.54 mm] F APPLICATOR INSTRUCTIONS
408-10135
TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION
TERMINAL NAME: PIN/SOCKET, MATE-N-LOK
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
.156-.187 IN [3.96-4.75 mm] �n� .040-.100 IN [1.02-2.54 mm]
TERMINAL APPLICATIONSPECIFICATION
(C)114-1012 (B)114-1011 -
(A)114-1010 - -
TERMINALS APPLIED
TE TERMINAL C1__DWG_PN_1_0 TE TERMINAL C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0
2- 2151019 -7 E FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2151019 -7 E CRIMP TOOLING KIT - - - - - - - -
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151019 -4 PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151019 -4 SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151019 -5 SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151019 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION.
*WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING.
CUT TO LENGTH AT ASSEMBLY.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS LISTED IN THE APPLICATION SPECIFICATION.
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL INSULATION RANGE IS #- # [# - # IN.]
INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN RELEVANT APPLICATION SPECIFICATION.
FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.
SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1
2
4
1
1
1
1
1
1
9
1
1
1
1
1
1
4
6
6
A1
REVISIONS
0 PLC1 PLC2 PLC3 PLC4 PLCANGLES
00779OFSCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESSOTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVDDWNDESCRIPTION
LOC DIST
5678 34 2 1
D
B
AA
B
C C
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
C COPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATIONIT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
- SEE SHEET 1 - - -
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2151019
L.ZHANG24AUG2011
L.ZHANG24AUG2011
S.XI24AUG2011
1:2 4 4 E1
-
-
-- -
mm-0.50.130.0130.0001
-
A 66
Ocean Side FeedApplicator
-
-
20
- -
20
16.090.634[ ]
16.090.634[ ]
6.00 0.500.236 0.019[ ]
PACIFIC VERSIONShown on sheets 3 of 4 & 4 of 4
(Atlantic version shown on sheets 1 of 4 & 2 of 4)