Astec Australia Hydraulic Breakers & Boom Systems

N E W . U S E D . R E N T A L S . S P A R E S . S E R V I C E

M

ATER

IAL H

ANDL

ING

FIXED TRACKED BREAKERS

TURNKEY/MODULAR RENTALS

ASTEC AUSTRALIA HEAD OFFICE

13/243 Bradman St, Acacia Ridge QLDWESTERN AUSTRALIA

43 Mordaunt Circuit, Canning Vale WAVICTORIA

46 Lindon Court, Tullamarine VIC

Astec Australia Pty Ltd 1300 278 322 (1300 ASTEC AUS) www.astecaustralia.com.au

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HYDRAULICBREAKERS

&COMPACTORS

The design of the BX Series of Hydraulic Breakers produces stable high-speed percussion, and exceptional value and durability for all construction, demolition, and rockbreaking requirements. • Breaker mounted manual high / low stroke selector (BX8-BX40); improves production capability. • Long stroke piston design; provides high levels of constant blow energy. • Anti-blank fire on / off selector (BX8-BX40); alternate modes when operating in varying rock conditions.

BTI’s BXR Series of Hydraulic Breakers offer outstanding power to weight ratio, and exceptional efficiency with the oil regeneration system. Overall system designed for harsh, continuous duty for use in demanding rock breaking applications. • Two speed hydraulic pilot power control; controls blow energy in varying material conditions. • Oil regeneration system; increases bpm’s without decreasing energy in harder material applications. • High volume nitrogen charged accumulator; provides constant blow energy and recoil absorption. • Extra-long stroke pressure balanced piston in conjunction with oil regeneration system; optimizes impact energy and bpm’s. • Button nose piston design; maximizes energy transfer to the tool. • Anti-blank fire interlock; protects front head and retainer pins.

BX / BXR BREAKERS

BX / BXR SERIES HYDRAULIC BREAKERS

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BXR185

BXR185 HYDRAULIC BREAKER

The BXR185 Hydraulic Breaker shares all the same features and benefits as the BXR Series. But along with being designed for rugged, continuous duty in demanding breaking applications and the BXR185 also offers an extra long stroke balanced piston design, which improves the power-to-weight ratio, providing the widest carrier and power available.

The unique design of Breaker Technology’s TC Series of Hydraulic Compactors delivers high impulse energy for superior compaction. Five models satisfy a wide range of compaction applications and customer needs.

• High performance • Low maintenance• Oil bath lubrication• Rubber Isolators• Bracket options• Swivel top mount• Universal adjustable boss

TC COMPACTORS

TC SERIES HYDRAULIC COMPACTORS

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DEMOLITIONATTACHMENTS

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Rotating Multi-System

The MS Multi-system is a versatile product suitable for both primary and secondary demolition. This attachment consists of a main structure, the machine body, to which it is possible to mount different types of jaws transforming the Multisystem into a specific attachment for the demolition of structures, the reduction and fragmentation of material up to the cutting of ferrous materials.

CR Series: Hydraulic Crusher & Rotating Hydraulic Crusher

The CR demolition crusher attachment is made for primary demolition. The hydraulic demolition crushers are ideal for demolishing or removing building structures in reinforced concrete, for the quality, efficiency and accuracy of the work carried out.

MS MULTI-SYSTEM & CR CRUSHER 21

The MCP and MCP-IT Series fixed pulverizer is ideal attachment for secondary demolition or rather for the work of reduction and fragmentation of the demolished material making disposal and recycling easier by separating the reinforced iron from the reinforced concrete.

MCP & MCP-IT Hydraulic Pulverizer

RP & RP-IT Rotating Hydraulic Pulverizer

The RP-IT Rotating Pulverizer is the ideal attachment for many different types of work: it is suitable both for the real and proper primary demolition as well as for the following operations of reduction and fragmentation of the material which has been demolished making disposal and recycling easier.

MCP-IT / RP-IT PULVERIZERS22

Shear Eagle II

The Shear EAGLE II range of hydraulic, fully rotating scrap shears. Dedicated shears for many different areas of operation, including demolition of steel structures, processing steel in scrap applications and others.

Offering more productivity through increased power, a new jaw geometry, and all new blade designs. The blades can be changed quickly and easily, minimizing machinery downtime, optimizing productivity.

The EAGLE II range are all fitted with power valves to maximize cycle times and provide maximum effort when needed. Manufactured from the highest grade steels, ensuring the maximum tool strength, with the best possible wear resistance.

SHEAR EAGLE II 23

0911

ROCKBREAKERSYSTEMS

0808

Breaker ClassBreaker power required is determined by the hardness, toughness and size of material to be broken. The size of your crusher or grizzly also affects the selection size of breaker.

Boom ModelThe boom you choose to carry the selected breaker depends on its ability to provide full coverage of the area where material will require breaking, racking or clearing.

Power PacksPower packs are matched to the hammer and boom to achieve optimal performance and reliability, based on your particular operating circumstances.

ControlsOur systems offer flexibility that allows for safe, effective operation from almost anywhere:

Application Driven Solutions

Maximum ReachHorizontal Reach

Vertical Reach

Vertical Breaker Coverage

BTI will assist you in fine tuning your selection with the creation of an in-house site layout and related engineering package. To aid in good planning and cost control, our technicians can advise about service personnel, hoist crane requirements and installation considerations from electrical to hydraulic systems. In addition, BTI can recommend on any local support you may need. Contact BTI or its Authorized Dealer and lets us provide you with a complete solution.

BTI (Breaker Technology) has been supplying products and services specifically designed to meet the demanding needs of mining and quarry

industries since 1958. Our experience has taught us that information and partnerships combined with high quality equipment provide the best results. As such it’s vital to consider several important factors when choosing your next pedestal rock breaker system.

Electric-hydraulic controls: 200 ft. (60 m) Radio remote control: 325 ft. (100 m)Camera assisted coaxial cable: 1,500 ft. (457 m)Fiber optics: 7 miles (11.2 km)

ROCKBREAKER SYSTEMS12

0909LPT9 / MBS / PB12H / NT

ROCKBREAKER SYSTEMS for Mobile, Stationary and Light Grizzly applications

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MRH / MRHT

ROCKBREAKER SYSTEMS for Stationary, Standard Grizzly and Light Gyratory applications

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MRXT / TTX

ROCKBREAKER SYSTEMS for Heavy Grizzly and Standard Gyratory applications

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TRX / MOUNTING / POWER

ROCKBREAKER SYSTEMS for Heavy Gyratory applications

Mounting OptionsOperator CabinPower Pack OptionsControl System Options

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BREAKERTECHNOLOGY

BX & BXR SerieS HYDRAULIC BREAKERS

BX Series Hydraulic Breaker

BX4 BX6 BX8 BX10 BX15 BX20 BX30 BX40

Energy Classft-lbs

Joules

400

550

600

800

800

1 100

1,000

1 350

1,500

2 0002,000

2 700

3,000

4 100

4,000

5 400

Operating Weight(including top bracket)

lbs

kg

420

190

440

200

735

333

948

430

1,355

615

2,050

930

2,668

1 210

3,830

1 740

Overall Length(including standard bracket)

in

mm

53

1 350

54

1 380

63

1 600

71

1 800

78

1 980

88

2 225

97

2 455

109

2 760

Oil Flow Rangegpm

lpm

7 - 11

25 - 40

8 - 13

30 - 50

8 - 14

30 - 55

12 - 21

45 - 80

14 - 27

50 - 100

24 - 29

90 - 110

27 - 37

100 - 140

29 - 42

110 - 160

Working Pressure Rangepsi

bar

1,300 -1,740

90 - 120

1,300 -1,740

90 - 120

1,450 - 2,000

100 - 140

1,450 - 2,000

100 - 140

1,450 - 2,000

100 - 140

1,740 - 2,300

120 - 160

1,740 - 2,450

120 - 170

1,900 - 2,450

130 - 170

Blow RateHigh Speed

bpm

bpm

550 - 950

n/a

400 - 1,000

n/a

350 - 900

450 - 1,000

350 - 900

450 - 1,000

300 - 700

550 - 950

350 - 550

500 - 750

350 - 550

500 - 850

350 - 500

450 - 600

Tool Diameterin

mm

2.1

53

2.4

62

2.8

70

3.1

78

3.3

85

4.1

105

4.7

120

5.3

135

Exposed Tool Lengthin

mm

12.8

320

13.5

345

16.3

413

17.5

445

18.5

465

21.3

538

26.5

668

26.5

668

RecommendedCarrier Weight

lb

m tonne

2,650-8,900

1.2 - 4

6,600-9,950

3 - 4.5

6,600-17,700

3 - 8

11,000 - 17,700

5 - 8

13,200 - 19,900

6 - 9

22,000 - 33,100

10 - 15

35,200 - 44,100

16 - 20

39,700 - 55,200

18 - 25

Underwater provision hole n/a n/a n/a standard standard standard standard standard

Auto grease provision hole n/a n/a n/a standard standard standard standard standard

2 - Stroke remote control n/a n/a n/a n/a n/a n/a n/a n/a

2 - Stroke manual selector n/a n/a standard standard standard standard standard n/a

Anti-blank fire - On/Off Selector n/a n/a standard standard standard standard standard standard

Grease unit installed on breaker n/a n/a n/a n/a optional optional optional optional

Grease unit installed on excavator n/a n/a n/a optional optional optional optional optional

Silenced box housing n/a standard standard standard standard standard standard standard

Severe duty wear kit n/a n/a n/a n/a n/a optional optional optional

FT-LBCLASS

RecommendedCarrier Weight

lb/m tonne

4,00039,700 - 55,200

18 - 25

3,00035,200 - 44,100

16 - 20

2,00022,000 - 33,100

10 - 15

1,50013,200 - 19,900

6 - 9

1,00011,000 - 17,700

5 - 8

8006,600-17,700

3 - 8

6006,600-9,950

3 - 4.5

4002,650-8,900

1.2 - 4

Model

BX40

BX30

BX20

BX15

BX10

BX8

BX6

BX4

0 50 100 150 200 250 300 350 400 450 500

Non-reinforced Concrete / ShaleReinforced ConcreteMedium RockHard Rock

Sizing the Breaker based on Production RatesThe values are non-binding guidelines and will vary depending on machine, operator and job conditions. BX15 and smaller are not recommended for hard rock. BX6 and smaller are not recommended for medium rock.

Production in Cubic Yards per 8 hour shift.

Increased horsepower to the rock= higherproduction

▶ High strength alloy plate steel construction with abrasion resistant plating; allows continuous duty

▶ in harsh environments

▶ Noise dampening material through the breaker; eliminates metal-to-metal contact

▶ Top and bottom isolators; absorbs recoil energy

▶ Cryogenically enhanced, heat treated alloy pistons and precise tolerances; provides high breaker efficiencies

▶ Short length, large diameter tie rods with integral vibration dampeners; provides an exceptionally strong, rebuildable design

Shared Features & Benefits

BX Series ▶ Breaker mounted manual high/low stroke selector (BX8-BX40);

improves production capability

▶ Long stroke piston design; provides high levels of constant blow energy

▶ Pressure balanced piston; optimizes bpm’s and blow energy

▶ Anti-blank fire on/off selector (BX8-BX40); alternate modes when operating in varying rock conditions

▶ Optimal sound dampening (BX6-BX40); further lowers noise levels, pertinent in high density population areas

▶ Remote air breather positioned above the main control valve (BX10-BXR160); provides easy access and clean air intake (+ connection for underwater operation)

▶ Remote grease line connection and hydraulic porting on power cells (BX10-BXR160); easy accessibility for use with carrier or breaker mounted greasing systems

▶ Narrow nose design; allows improved visibility and minimal over-breaking in trenching applications

▶ Oversized, full length, oval retainer pins (BX10-BXR160); excellent resistance to blank fires and expansive load transfer area to front head

▶ Large tool diameters; longer life and superior transmission of impact energy

BXR Series ▶ Two speed hydraulic pilot power control; controls blow energy in

varying material conditions

▶ Oil regeneration system; increases bpm’s without decreasing energy in harder material applications

▶ High volume nitrogen charged accumulator; provides constant blow energy and recoil absorption

▶ Extra-long stroke pressure balanced piston in conjunction with oil regeneration system; optimizes impact energy and bpm’s

▶ Button nose piston design; maximizes energy transfer to the tool

▶ Anti-blank fire interlock; protects front head and retainer pins

Maximize production and minimize costsThe BXR Series uses recoil sensing technology with operator actuated two-speed control and an oversized piston.This combination maximizes blow energy and bpm’s under varying rock conditions.For example, in hard rock conditions, the bpm’s are increased providing up to 80% operating efficiency versus 50% efficiency of a conventional breaker:

Breaker Model TB980 BXR50

ft. lb. class 4,500 5,000

gpm 55 54

psi 2,600 2,760

Efficiency 50% 80%

Horsepower applied to the rock

41 64Excavator20 metric tonne / 44,100 lb

BXR Series Hydraulic Breaker

BXR50 BXR65 BXR85 BXR100 BXR120 BXR160

Energy Classft-lbs

Joules

5,000

6 800

6,500

8 800

8,500

11 500

10,000

13 500

12,000

16 30016,000

21 500

Operating Weight(including top bracket)

lbs

kg

4,200

1 900

4,860

2 200

6,500

2 950

7,800

3 550

9,050

4 100

12,400

5 630

Overall Length(including standard bracket)

in

mm

103

2 622

112

2 863

127

3 241

133

3 399

137

3 502

155

3 943

Oil Flow Rangegpm

lpm

40 - 53

150 - 200

42 - 56

158 - 210

46 - 61

173 - 230

62 - 82

233 - 310

79 - 106

300 - 400

89 - 119

338 - 450

Working Pressure Rangepsi

bar

2,250 - 2,755

155 - 190

2,250 - 2,755

155 - 190

2,250 - 2,755

155 - 190

2,250 - 2,755

155 - 190

2,250 - 2,755

155 - 190

2,250 - 2,755

155 - 190

Blow Rate Long Stroke*Short Stroke*

bpm

bpm

387 - 589

445 - 804

335 - 514

385 - 684

285 - 435

328 - 578

317 - 482

365 - 636

308 - 474

354 - 592

238 - -366

274 - 475

Tool Diameterin

mm

5.5

140

6.0

150

6.3

160

6.7

170

7.1

180

7.9

200

Exposed Tool Lengthin

mm

25.1

635

26.2

665

29.0

745

30.0

770

31.0

810

36.5

930

RecommendedCarrier Weight

lb

m tonne

39,700 - 77,200

18 - 35

41,900 - 92,600

19 - 42

61,700 - 105,800

28 - 48

75,000 - 150,000

34 - 68

92,600 - 178,600

42 - 81

121,300 - 220,500

55 - 100

Underwater provision hole standard standard standard standard standard standard

Auto grease provision hole standard standard standard standard standard standard

2 - Stroke remote control standard standard standard standard standard standard

Oil Regeneration System standard standard standard standard standard standard

Anti-blank fire interlock standard standard standard standard standard standard

Grease unit installed on breaker optional optional optional optional optional optional

Grease unit installed on excavator optional optional optional optional optional optional

Silenced box housing standard standard standard standard standard standard

Severe duty wear kit optional optional optional optional optional optional

FT-LBCLASS

RecommendedCarrier Weight

lb/m tonne

16,000121,300 - 220,500

55 - 100

12,00092,600 - 178,600

42 - 81

10,00075,000 - 150,000

34 - 68

8,50067,700 - 105,800

28 - 48

6,50041,900 - 92,600

19 - 42

5,00039,700-77,200

18 - 35

Model

BXR160

BXR120

BXR100

BXR85

BXR65

BXR50

0 200 400 600 800 1000 1200 1400

Non-reinforced Concrete / ShaleReinforced ConcreteMedium RockHard Rock

Sizing the Breaker based on Production RatesThe values are non-binding guidelines and will vary depending on machine, operator and job conditions.

Production in Cubic Yards per 8 hour shift.

Optional Breaker Mounted Lube System Available on models BX15 up to BXR160 a lubrication system provides a constant supply of grease to the tool and bushing, prolonging component life.

Optional Severe Duty Wear Kit Available on models BX20 up to BXR160 a severe duty wear package protects the breaker housing in abrasive raking applications.

Tools

Blunt

Chisel

Moil

INTEGRITYAGILITY

STRENGTH

Features & BenefitsRecoil Energy Capture SystemThe effective oil regeneration system on the BXR Series captures hydraulic oil used in the downward stroke of the piston and uses this oil to assist in lifting the piston for the next blow. This design boosts blow speed without the need for additional flow, resulting in higher production rates.

Long / Short Stroke SelectionOperator controlled long or short stroke selection on the BXR Series instantly shifts between high blow energy (low speed, long stroke) to low blow energy (high speed, short stroke) with the flip of a switch. This maximizes production rates in varying material conditions.

Manual Speed SelectionThe BX8 to BX40 breakers are equipped with a manual high or low speed select located on the breaker. Switching to high speed allows for improved production rates in softer material such as concrete.

Anti-Blank FireAn anti-blank fire on/off selector on the BX8 - BX40, and an interlock on the BXR Series prevents the blank fire of the tool, thereby reducing shock loading to the retaining pins and front head.

Underwater Operation PortA remote air port at the top of BX10 and larger breakers allows for underwater operation with the addition of acompressed air supply.

Remote GreasingA remote located greasing port on the BX10 and larger is situated near the top of the breaker close to the main hydraulic circuit providing a convenient interface to carrier-mounted remote greasing systems, the use of which contributes to breaker longevity.

Exceptional Silence and Structural IntegrityBoxed section housings provide excellent strength, while remaining lightweight. The suspended boxed housing design reduces vibration to the carrier without metal-to-metal contact.

Narrow Front HeadThe narrow box-housing design is well suited to tight trenching conditions. The narrow profile allows optimum visibility and access when working in tight quarters.

BREAKERTECHNOLOGY

ConstructionDemolitionExcavatingQuarryingTrenchingMining

BREAKER TECHNOLOGY an Astec Industries Company

UNITED STATES EAST (440) 524-3720 / UNITED STATES WEST (951) 369-0878CANADA & INTERNATIONAL (519) 599-2015 / www.rockbreaker.com

40101-ENG-0714

Astec Australia’s Series of Portable Rock breakers offer an on-plant, road to operations, permanent solution to

portable and mobile crushing applications where safety & productivity are essential. Low profile design allows the

boom to be parked to the side and below the maximum travel height of the crushing plant for transportation. The

system is designed without a pedestal base, providing a small footprint for installation in confined spaces.

Modifications to the plant are minimal as the breaker system mounting base is designed to simply bolt on. Simple

Robust design provides a high lifting capacity, allowing for installation of large breakers with the capability of

breaking large hard oversize rock, while remaining lightweight.

COPPERHEAD

Rockbreaker

Boom System

Rock Breaker

Boom System