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Page 1: Associate Degree of Applied Engineering (Renewable Energy ...... ENMAT101A Engineering Materials and Processes Associate Degree of Applied Engineering (Renewable Energy Technologies)

www.highered.tafensw.edu.au

ENMAT101A Engineering Materials and ProcessesAssociate Degree of Applied Engineering (Renewable Energy Technologies)Week 1 – Properties and Classification

Presenter
Presentation Notes
Prescribed Text: Ref 1: Higgins RA & Bolton, 2010. Materials for Engineers and Technicians, 5th edition, Butterworth Heinemann. ISBN: 9781856177696 Readings: Callister: Callister, W. Jr. and Rethwisch, D., 2010, Materials Science and Engineering: An Introduction, 8th Edition, Wiley, New York. ISBN 9780470419977 Ashby 1: Ashby, M. & Jones, D., 2011, Engineering Materials 1: An Introduction to Properties, Applications and Design, 4th edition, Butterworth-Heinemann, Oxford UK. IBSN: 9780080966656 Ashby 2: Ashby, M. & Jones, D., 2011, Engineering Materials 2: An Introduction to Microstructures and Processing, 4th edition, Butterworth-Heinemann, Oxford UK. IBSN: 9780080966687   Lecture (2 hrs): Ref 1, Ch 1: Engineering materials; Ref 1 Ch 2: Properties of materials. Laboratory 1 (2 hrs): Hardness test Readings: Callister: Ch 1, 2, 18-21 Ashby 1: Ch 1, 2 Ashby 2: Ch 1  
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Material SelectionProduct is designed for:

• The intended use (service):temperature, humidity, handling,…

• The manufacturing processes. Cast, formed, machined,…

• The price and availability of the material.

• The manufacturing quantity. (mass production vs job shop)

• The market price of the product. (cheap vs luxury item)

Solar Stirling engine generator Public Domain Wikipedia

Engineering Materials and Processes

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Properties of materials• Mechanical properties: most are related to forces applied to the material, e.g. strength, stiffness, hardness, toughness… • Electrical properties: resistivity, conductivity• Magnetic properties:• Thermal properties: expansion, heat capacity.• Optical properties: transparency, refractive index.• Aesthetic properties: appearance, texture.• Chemical properties: reactivity, corrosion resistance, chemical compatibility, degradation.

Engineering Materials and Processes

Presenter
Presentation Notes
Higgins RA & Bolton, 2010. Materials for Engineers and Technicians, 5th edition, Butterworth Heinemann. Ch 1.2.1
Page 4: Associate Degree of Applied Engineering (Renewable Energy ...... ENMAT101A Engineering Materials and Processes Associate Degree of Applied Engineering (Renewable Energy Technologies)

Mechanical test of the STRENGTH of brass.

Engineering Materials and Processes

Presenter
Presentation Notes
Higgins RA & Bolton, 2010. Materials for Engineers and Technicians, 5th edition, Butterworth Heinemann. Ch 1.2.1
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Extreme Materials

• Hardest: Diamond• Best conductor: Silver• Best reflector: Silver• Lightest Gas: Hydrogen• Lightest Liquid: Isopentane (STP)• Heaviest metal: Plutonium • Lightest solid: Aerographite• Best insulator: Silica Aerogel• Smelliest: Ethanethiol*

Engineering Materials and Processes

Natural Diamond (USGS)

Silver in AgNi contacts (Fuda Electrical Alloy Materials Co.)*Added to propane so you can smell a gas leak

Presenter
Presentation Notes
Higgins RA & Bolton, 2010. Materials for Engineers and Technicians, 5th edition, Butterworth Heinemann. Ch 1.2.1
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• Lightest solid: Aerographite• Best insulator: Silica Aerogel

These are actually a foam –something like polystyrene foam except based on ceramics rather than polymers.

Engineering Materials and Processes

Aerogel insulating a flower. Wkipedia

Presenter
Presentation Notes
Higgins RA & Bolton, 2010. Materials for Engineers and Technicians, 5th edition, Butterworth Heinemann. Ch 1.2.1
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History of MaterialsMetals• The Stone Age (before 3000 BC maybe) • The Bronze Age (3000 BC to 1000 BC approx). Extraction of copper from its ore.• The Iron Age (1000 BC to 1620 AD). Hittites, Romans etc. Higher temperatures and more sophisticated smelting. Small amounts of hand-forged steel for swords etc.• The Cast Iron Age (1620 AD to 1850 AD). First coke-fuelled blast furnace started in 1709. Industrial revolution began.• The Steel Age (1860 AD onwards). Bessemer process in 1860 made steel available as a construction material.

Bronze KnivesWikipedia.

Engineering Materials and Processes

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History of Materials

Modern Materials• Plastics (1930 onwards). Celluloid (1862), Bakelite (1906), polyethylene (1933), PVC (1940). Injection moulding perfect for mass production.• Light Alloys (from 1940 onwards) High strength aluminium alloy Duralumin (1909), high strength nickel-chromium alloys (1931), titanium (1948)• Semiconductors (from 1945 onwards) Miniaturization and integration of semiconductor circuits led to computer revolution, internet, personal media, communications etc.• Biomaterials, smart materials (shape memory, piezo etc)

Engineering Materials and Processes

GPS SatelliteNASA

Presenter
Presentation Notes
Higgins RA & Bolton, 2010. Materials for Engineers and Technicians, 5th edition, Butterworth Heinemann. Ch 1.3
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Classification of Materials by State • Solid: Rigid structure of atoms (or molecules). A regular pattern of atoms is called a crystal (ceramics) or a grain (metals). Random is called amorphous (some plastics). Low temperature all materials freeze (become solid).

• Liquid: A liquid is a substance that flows (fluid) but does not compress easily. Solids become liquid when heated to their melting point (fusion)

• Gas: A gas is a compressible fluid, that expands to fill its container. At high temperature all materials vapourise to a gas.

Engineering Materials and Processes

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Classification of Materials by Chemistry

• Elements: One type of atom only. Of the 105 known atoms in the periodic table, only 92 are natural elements. E.g Aluminium, Diamond (carbon).

• Compounds: A chemical combination of two or more elements. E.g. sodium chloride (NaCl), water H2O.

• Mixtures: Mechanical mixing of two or more elements or compounds. No chemical bonds. E.g. Salt water. Composites are obvious mixtures. Alloys do not look like a mixture until viewed under a microscope.

Engineering Materials and Processes

Presenter
Presentation Notes
All materials, irrespective of their state, can also be classified as:�• Elements: Made of only one type of atom. There are 105 known elements (atoms) listed in the Periodic Table .�Only 92 of these are stable and occur naturally, of which 79 are solid, 2 are liquid and 11 are gases at normal temperature.�• Compounds: A chemical combination of two or more elements, which is very different to the separate elements. E.g. Sodium (Na) is a very reactive metal , while Chlorine (Cl) is a toxic gas , but a chemical reaction makes the compound sodium chloride (NaCl) which is common salt. Energy is usually involved in the chemical reaction, and it takes energy to undo the reaction (e.g. Separating water into Hydrogen and Oxygen).�• Mixtures: A mixture is the mechanical mixing of two or more elements or compounds. There is no chemical reaction so no chemical bonds are formed. e.g. Salt water - formed by mixing and separated by distillation.  Composites are obvious mixtures, but most engineering metals (which are mixtures or alloys) do not look like a mixture until viewed under a microscope. How much of one substance (solute) can dissolve into the other (solvent) is often limited (solubility). e.g. The saltiest salt water (Dead Sea). 
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Classification of Materials by Structure

• Metals: Usually alloys, (two or more metals). Good conductors, strong, formable. Ferrous/non F. • Polymers: (plastics): Long carbon chain molecules. Insulators, easy forming. Thermoplastics / Thermosets / Elastomers: (rubbery)• Ceramics: Hard, brittle and stiff. Chemically inert and good insulators. Glasses, Engineering ceramics.• Composites: Different materials bonded together: fibreglass, cermets, reinforced concrete. • Natural: Wood, natural fibres (cotton, wool, natural ropes, silk etc). Living materials. (Bone, leather etc).

Engineering Materials and Processes

Presenter
Presentation Notes
Higgins RA & Bolton, 2010. Materials for Engineers and Technicians, 5th edition, Butterworth Heinemann. Ch 1.3.1 • Metals: these are based on metallic chemical elements. Engineering metals are generally alloys, (two or more metals). Metals are good conductors (electricity and heat), high stiffness and strength, ductility for forming processes. Metals are also classified as Ferrous alloys, (contain iron), and Non-ferrous alloys, (e.g. aluminium and copper-based alloys).�• Polymers (plastics): these are based on long chain molecules, generally with carbon backbones. Usually have low electrical conductivity and low thermal conductivity (insulators), lightweight, softer than metal. They can be classified as Thermoplastics (soften when re-heated) and Thermosets (do not soften when heated), Elastomers: (rubbery)�• Ceramics: Tend to be brittle and stiff. Stronger in compression than tension, hard, chemically inert and good insulators (bad conductors). Ceramics include:  Glasses: (soda lime glasses, borosilicate glasses, pyroceramics), Domestic ceramics: (porcelain, vitreous china, earthenware, cement) and Engineering ceramics: (alumina, carbides, nitrides with extreme hardness).�• Composites: combination of two different materials bonded together, e.g. glass fibres in polymer, ceramic particles in metals (cermets), and steel rods in concrete (reinforced concrete). • Natural: Includes wood, natural fibres (cotton, wool, natural ropes, silk etc), and other living materials. (Bone, leather etc)
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Structure of Materials

Engineering Materials and Processes

Ultracapacitors. They store energy like batteries do but do it in a different way. They hold electrical charge within the pores of carbon electrodes. The greater the surface area, the more power that can be stored.They recharge much faster, have very long life, but not yet able to store as much energy as a chemical battery. Credit: EnerG2

Presenter
Presentation Notes
Higgins RA & Bolton, 2010. Materials for Engineers and Technicians, 5th edition, Butterworth Heinemann. Ch 1.4.1
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Structure of Materials: AtomsJohn Dalton's atomic model of matter (1808): Elements are made up of particles called atoms (from the

Greek word 'Atomos' meaning indivisible).Later research by Thomson, Rutherford and Bohr showed

that the atom was divisible, and made up of:Protons: A particle weighing about 1.67 x 10-27 kg and

possessing a single positive electrical charge.Neutrons: A particle weighing about the same as the proton

but with zero electrical charge.Electrons: Orbits the nucleus. Mass of 1/2000 that of the

proton or neutron, with a single negative electrical charge.

Engineering Materials and Processes

Presenter
Presentation Notes
Higgins RA & Bolton, 2010. Materials for Engineers and Technicians, 5th edition, Butterworth Heinemann. Ch 1.4.1
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HeliumThis is a diagram of a helium atom, which has 2 protons, 2 neutrons, and 2 electrons.Helium is light, inert (not reactive) and will not liquify until -272.2 oC!

Which is almost absolute zero: -273.15 oC

Engineering Materials and Processes

Svdmolen/Jeanot, Public Domain

Presenter
Presentation Notes
Higgins RA & Bolton, 2010. Materials for Engineers and Technicians, 5th edition, Butterworth Heinemann. Ch 1.4.1
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NucleusAtoms are spherical, about 10-7 mm diameter. The nucleus has the mass of protons and neutrons, while the electrons orbit in “shells” thousands of times larger.So atoms are mostly empty space. What’s in the space?What’s outside the space?

Engineering Materials and Processes

Presenter
Presentation Notes
The nucleus of the atom comprises protons and neutrons. To keep the atom electrically neutral, the number of electrons and protons must balance.
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HydrogenDiam 1.1 Angstroms.Nucleus 1.7 x10-5 A1mm = 10-3 m1µm = 10-6 m1nm = 10-9 m1 angstrom = 10-10 m

Nanotechnology: Scale of nanometers

Engineering Materials and Processes

Wikipedia

Presenter
Presentation Notes
The nucleus of the atom comprises protons and neutrons. To keep the atom electrically neutral, the number of electrons and protons must balance.
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Nanometer scale

Engineering Materials and Processes

FDA

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Human hair is about 50µm or 0.05 mm.

This nanowire (a fibre-optic glass wire) is about 50 nanometers, or 0.05 µm or 0.00005 mm.

SEM image: LiminTong/Harvard University

Engineering Materials and Processes

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That last image was done on a Scanning Electron Microscope, which is more powerful than optical microscope.

Engineering Materials and Processes

Wikipedia

Presenter
Presentation Notes
SEM
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50 nanometer diameter optical fibre transmits light while wrapped around a human hair.

Optical microscope image: LiminTong/Harvard University

Engineering Materials and Processes

Optical microscope limited to a resolution of about 200nm.

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(SEM) A: an ant 'looking' on a microchip, B: cantilevers on a microchip touch a carbon nanotube substrate. C: closeup of carbon nanotubeselectron beam deposition welded to the microscantilevers; (TEM) D: multiwalled carbon nanotube actually suspended between two microcantilevers. E: closeup of shell structure of the carbon nanotube.

Engineering Materials and Processes

Opensource Handbook of Nanoscience and Nanotechnology

Presenter
Presentation Notes
Opensource Handbook of Nanoscience and Nanotechnology
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Engineering Materials and Processes

Online Scale of the Universehttp://scaleofuniverse.com/Interactive flash animation from 10-35 m to 1027 m. (But more managably; picameters to terameters)

Presenter
Presentation Notes
http://www.ptable.com/ Show this website on screen. Will be using this later.
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Engineering Materials and Processes

Lithium atom.The nucleus has 3 protons and 3 neutrons, with 3 electrons orbiting.Lithium is dangerous – very reactive.

Lithium metal is light enough to float in oil. The oil keeps air away. In water it would burn (explode). Wikipedia

Wikipedia

Presenter
Presentation Notes
Higgins RA & Bolton, 2010. Materials for Engineers and Technicians, 5th edition, Butterworth Heinemann. Ch 1.4.1
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Carbon A Carbon atom.The nucleus has 6 protons and 6 neutrons, while the 6 electrons orbit in 2 shells.If we change the number

of:* Electrons: Ion (charged)* Neutrons: Isotope* Protons: Different atom. The atomic number is the number of protons.

Engineering Materials and Processes

Presenter
Presentation Notes
The proton is 1 amu. (Atomic mass unit)
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Reactions changing electrons = Chemical reactions

Reactions changing nucleus = Nuclear reactions

Reactions

Engineering Materials and Processes

Presenter
Presentation Notes
The proton is 1 amu. (Atomic mass unit)
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Chemical ReactionsSerious Chemical Reaction:Thermite reaction melts iron to weld railway tracks. The molten metal is about to be released into the joint that has been sealed by a ceramic mould.

Fe2O3 + 2 Al → 2 Fe + Al2O3

Engineering Materials and Processes

Wikipedia

Presenter
Presentation Notes
Chemical reactions form new compounds but still have the same atoms. YouTube: Thermite welding in Germany (where is was invented) http://www.youtube.com/watch?v=5uxsFglz2ig
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Chemical ReactionsSerious Chemical Reaction:Thermite reaction melts iron to weld railway tracks. The molten metal is about to be released into the joint that has been sealed by a ceramic mould.

Fe2O3 + 2 Al → 2 Fe + Al2O3

Engineering Materials and Processes

WikipediaThermite welding4 min.

Presenter
Presentation Notes
Chemical reactions form new compounds but still have the same atoms. YouTube: Thermite welding in Germany (where is was invented) http://www.youtube.com/watch?v=5uxsFglz2ig
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Nuclear ReactionsSerious Nuclear ReactionA 23 kiloton tower shot called BADGER, fired on April 18, 1953 at the Nevada Test Site

Engineering Materials and Processes

WikipediaWikipedia

Presenter
Presentation Notes
Changing the nucleus is much more difficult than changing the electrons, and much more energy is involved. Changes the atoms (protons) or isotopes (neutrons) Atomic bomb test: http://www.youtube.com/watch?v=rxIIDmuj8ZE
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Nuclear ReactionsSerious Nuclear ReactionA 23 kiloton tower shot called BADGER, fired on April 18, 1953 at the Nevada Test Site

Engineering Materials and Processes

Wikipedia

WikipediaNuclear test1946

Presenter
Presentation Notes
Changing the nucleus is much more difficult than changing the electrons, and much more energy is involved. Changes the atoms (protons) or isotopes (neutrons) Atomic bomb test: http://www.youtube.com/watch?v=rxIIDmuj8ZE
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The First Ten Atoms

The electron structure of the first ten elements in order of 'atomic number', i.e. the number of protons in the nucleus. Although these diagrams show electrons as being single discrete particles in fixed orbits, this interpretation should not be taken too literally. In reality, they are more like a sort of mist of electricity surrounding the nucleus.

Engineering Materials and Processes

Higgins 1.4.1 fig 1.2

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As the second shell of electrons fills up, the atom gets SMALLER!

The size of the atom is mostly electron.

Engineering Materials and Processes

Higgins 1.4.1 fig 1.2

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As the second shell of electrons fills up, the atom gets SMALLER!

The size of the atom is mostly electron.

A single electron (like Lithium) is held loosely.

The number of electrons in the outer shell is called VALENCE.

Engineering Materials and Processes

Higgins 1.4.1 fig 1.2

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The Periodic Table

Engineering Materials and Processes

www.ptable.com

Presenter
Presentation Notes
A classifiaction by atomic structure of all the elements (different types of atoms)
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Engineering Materials and Processes

www.ptable.com

The Periodic table is a list of all the elements (atoms).

Each row (period) is a new electron shell.

Each column (group) has the same valence. (No. of electrons in outer shell). Valence determines the chemical properties.

Presenter
Presentation Notes
Callister: 2.4 All the elements have been classified according to electron configuration in the periodic table (Figure 2.6). Here, the elements are situated, with increasing atomic number, in seven horizontal rows called periods. The arrangement is such that all elements that are arrayed in a given column or group have similar valence electron structures, as well as chemical and physical properties. These properties change gradually and systematically, moving horizontally across each period.
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Engineering Materials and Processes

www.ptable.com

The Periodic table is a list of all the elements (atoms).

Each row (period) is a new electron shell.

Each column (group) has the same valence. (No. of electrons in outer shell). Valence determines the chemical properties.

Presenter
Presentation Notes
Callister: 2.4 All the elements have been classified according to electron configuration in the periodic table (Figure 2.6). Here, the elements are situated, with increasing atomic number, in seven horizontal rows called periods. The arrangement is such that all elements that are arrayed in a given column or group have similar valence electron structures, as well as chemical and physical properties. These properties change gradually and systematically, moving horizontally across each period.
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Engineering Materials and Processes

Online Periodic tables.http://www.ptable.com/Interactive periodic table. Physical properties, temperature slider to gas/liquid/solid, links to Wikipedia, electron arrangements etc. Use it!http://periodictable.com/Photographs of each element (well,sort of…). Interestinghttp://periodic.lanl.gov/index.shtmlLos Alamos Laboratories. OK

Presenter
Presentation Notes
http://www.ptable.com/ Show this website on screen. Will be using this later.
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Engineering Materials and Processes

http://www.ptable.com/

Temperature: OK to 6000K.• Which has the lowest gas temperature? Why?• Which has the highest solid temperature? (Last one to stay black)• Which has the highest liquid temperature? (Last one to stay blue)• Which column does not show liquid state? (Never turns blue)• Lowest melting point metal?Other • Difference between Atomic No and Mass No?• Which group have most of the high strength engineering metals?• There are metals and non-metals, but what is a metalloid?

Presenter
Presentation Notes
Open http://www.ptable.com/ Show this interactive periodic table on the screen and demonstrate it while going through the questions with the class.
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Engineering Materials and Processes

ElectronegativityHow much an atom attracts electrons

ElectropositivityHow much an atom gives gives away electrons

Compare electronegativity under properties tab…

Presenter
Presentation Notes
Open http://www.ptable.com/ Show this interactive periodic table on the screen and demonstrate it while going through the questions with the class. Go to PROPERTIES tab.
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Bonding of Atoms: IONIC BONDS

The IONIC BondThis is where electrons are taken from one atom (making it a positive ion) and given to another atom (making it a negative ion)The two ions are then electrically attracted together to form an IONIC bond.

Both atoms now have full outer shells which is a stable configuration.

Example: Lithium (+1) and Fluorine (-1)

Engineering Materials and Processes

Higgins 1.4.2 Fig 1.3

Presenter
Presentation Notes
Chemical reactions form new compounds but still have the same atoms.
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SodiumSodium is a metal.Lightweight.Very reactive.Rather nasty. Don’t eat it.

Engineering Materials and Processes

Sodium info

Imageswww2.uni-siegen.de

1. 2.

3. 4.

Presenter
Presentation Notes
Sodium is nasty. Like all the Alkali metals (I electron in outer shell, so extremely electropositive) Sodium info (Wikipedia) http://en.wikipedia.org/wiki/Sodium Sodium in water (Video): http://www.youtube.com/watch?v=ODf_sPexS2Q Sodium MSDS: http://chemsupply.customer-self-service.com/images/SO0010_AU.pdf
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SodiumSodium is a metal.Lightweight.Very reactive.Rather nasty. Don’t eat it.

Engineering Materials and Processes

SodiumIn water

Sodium info

Imageswww2.uni-siegen.de

1. 2.

3. 4.

Presenter
Presentation Notes
Sodium is nasty. Like all the Alkali metals (I electron in outer shell, so extremely electropositive) Sodium info (Wikipedia) http://en.wikipedia.org/wiki/Sodium Sodium in water (Video): http://www.youtube.com/watch?v=ODf_sPexS2Q Sodium MSDS: http://chemsupply.customer-self-service.com/images/SO0010_AU.pdf
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SodiumSodium is a metal.Lightweight.Very reactive.Rather nasty. Don’t eat it.

Engineering Materials and Processes

SodiumIn water

Sodium info

Imageswww2.uni-siegen.de

Sodium safety

1. 2.

3. 4.

Presenter
Presentation Notes
Sodium is nasty. Like all the Alkali metals (I electron in outer shell, so extremely electropositive) Sodium info (Wikipedia) http://en.wikipedia.org/wiki/Sodium Sodium in water (Video): http://www.youtube.com/watch?v=ODf_sPexS2Q Sodium MSDS: http://chemsupply.customer-self-service.com/images/SO0010_AU.pdf
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ChlorineChlorine is a gasPale green.Very reactive.Toxic S7.Don’t breathe it!

Engineering Materials and Processes

Chlorine info

http://www.mysafetysign.com

Presenter
Presentation Notes
Chlorine is even nastier. Like all Halogens (7 electron in outer shell, so extremely electronegative) Chlorine info (Wikipedia) http://en.wikipedia.org/wiki/Chlorine Chlorine gas leak on the news (Video): http://www.youtube.com/watch?v=sUqOGr-SAwM&feature=related Chlorine MSDS: http://msds.orica.com/pdf/shess-en-cds-010-000031098201.pdf
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ChlorineChlorine is a gasPale green.Very reactive.Toxic S7.Don’t breathe it!

Engineering Materials and Processes

Chlorine Gas leak

Chlorine info

http://www.mysafetysign.com

Presenter
Presentation Notes
Chlorine is even nastier. Like all Halogens (7 electron in outer shell, so extremely electronegative) Chlorine info (Wikipedia) http://en.wikipedia.org/wiki/Chlorine Chlorine gas leak on the news (Video): http://www.youtube.com/watch?v=sUqOGr-SAwM&feature=related Chlorine MSDS: http://msds.orica.com/pdf/shess-en-cds-010-000031098201.pdf
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ChlorineChlorine is a gasPale green.Very reactive.Toxic S7.Don’t breathe it!

Engineering Materials and Processes

Chlorine Gas leak

Chlorine info

http://www.mysafetysign.comChlorine safety

Presenter
Presentation Notes
Chlorine is even nastier. Like all Halogens (7 electron in outer shell, so extremely electronegative) Chlorine info (Wikipedia) http://en.wikipedia.org/wiki/Chlorine Chlorine gas leak on the news (Video): http://www.youtube.com/watch?v=sUqOGr-SAwM&feature=related Chlorine MSDS: http://msds.orica.com/pdf/shess-en-cds-010-000031098201.pdf
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Chemical ReactionSodium (Na) is highly electro-positive.

Chlorine (Cl) is highly electro-negative.

Chlorine wants to take Sodium’s electron to get 8…

Engineering Materials and Processes

Sodium ChloridereactionSalt info

Wikipedia / Tim Lovett

NaCl safetyMSDS

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Presentation Notes
Salt is edible! Salt Wikipedia http://en.wikipedia.org/wiki/Salt Salt reaction Na + Cl = NaCl http://www.youtube.com/watch?v=Mx5JJWI2aaw MSDS http://www.poolquip.com.au/msds/Pool-Salt.pdf
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Sodium ChlorideNaCl is table saltWhiteEdibleTastes…salty!

Engineering Materials and Processes

Sodium ChloridereactionSalt info

Wikipedia / Tim Lovett

NaCl safetyMSDS

Presenter
Presentation Notes
Salt is edible! Salt Wikipedia http://en.wikipedia.org/wiki/Salt Salt reaction Na + Cl = NaCl http://www.youtube.com/watch?v=Mx5JJWI2aaw MSDS http://www.poolquip.com.au/msds/Pool-Salt.pdf
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Ionic Bonds• Relatively large bonding energies, giving high melting temperatures.• The bond is non-directional, so equal attraction all around. • Tend to be hard, brittle, electrical insulators.

Engineering Materials and Processes

Cubic crystal lattice of NaCl gives it cube-shaped crystals (grains of salt). Wikipedia

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Presentation Notes
Salt has cubic crystal lattice because the Ionic bond is simple (2 atoms) and attraction is in all directions, and the atoms are similar size. More complex crystals when not 1:1, differing size.
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Ceramics are often IonicThe bonds between atoms in ceramics are frequently ionic, e.g.aluminium oxide (alumina) Al2O3, and these strong bonds account for the high melting points and high strengths, but low ductilities, of ceramics.

Engineering Materials and Processes

Al2O3 is very hard and handles high temperatures. It forms the basis of many

grinding wheels, belts, pastes and papers. The oxide is white, but the products can be any colour due to the binders and additives

http://www.faithfulltools.com

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Presentation Notes
Salt has cubic crystal lattice because the Ionic bond is simple (2 atoms) and attraction is in all directions, and the atoms are similar size. More complex crystals when not 1:1, differing size.
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Bonding of Atoms: METALLIC BONDS

The METALLIC BondMost metals have 1,2 or maybe 3 electrons in the outermost shell, loosely held. As the metal solidifies, these outer-shell electrons form part of a common pool and are virtually shared between all the atoms in the chunk of metal.

The resultant metallic ions are all positively charged, repelling each other to form a regular, crystal pattern (grain). If compression drives them too close the positive ions repel, if tension pulls them apart the electron charge holds them together.

Engineering Materials and Processes

Higgins 1.4.3 Fig 1.5

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Chemical reactions form new compounds but still have the same atoms.
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The metallic bond explains the main characteristics of metals:• Good conductors of electricity since the 'electron cloud‘ allows electrons to flow freely throughout the whole metal if voltage is applied.• Good thermal conductors because if heat excites the electrons in one area, the vibration energy is passed on quickly from one electron to another within the electron cloud.• Most metals are ductile because layers of ions can be made to slideover each other by the application of a shearing force (slip)• Metals are strong because the attractive force provided by theelectron cloud opposes the movement apart of layers of ions.• Metals are lustrous in appearance since the free, vibrating surfaceelectrons fling back light that falls on the surface of a metal.

Engineering Materials and Processes

Higgins 1.4.3

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Presentation Notes
Chemical reactions form new compounds but still have the same atoms.
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Common Metallic Materials

• Iron/Steel - Steel alloys are strong and handle high temperatures• Aluminum - and its alloys are easy to form, readily available, inexpensive, and recyclable.• Copper - and copper alloys have high electrical and thermal conductivity, high ductility, and good corrosion resistance. •Nickel - Nickel alloys are used for still higher temperatures (~1500-2000°F) applications or when good corrosion resistance is required.• Tungsten – very high temperatures, hardness• Zinc – Low temperature, galvanising to prevent rusting of steel• Titanium - alloys have strength in higher temperatures (~1000°F), lighter than steel and good corrosion resistance

Engineering Materials and Processes

Titanium is not gold coloured, nor is it harder than high speed steel. This gold coating in Titanium Nitride which is a wear resistant CERAMIC that needs a hard steel underneath. Image: http://www.plumbersurplus.com

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Steel beats Titanium, but heavier…

• Iron/Steel - Steel alloys are strong and handle high temperatures• Titanium - alloys are lighter than steel and good corrosion resistance

Engineering Materials and Processes

Cutaway source: Pratt & Whitney.

Compressor blades are titanium

Turbine (hot) blades are nickel steel

Jet engine 3d pdf.

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Presentation Notes
3d pdf: (Refresh browser if it hangs) http://www.adobe.com/manufacturing/3dpdfsamples/pdfs/turbine_engine_re.pdf
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Bonding of Atoms: COVALENT BONDS

The COVALENT BondThe covalent bond is formed between non-metallic atoms that both refuse to give away electrons. (Outer shell held strongly).

So, instead of a transfer of electrons to give an ionic bond, there is a sharing of electrons between two atoms to bind them together.The atoms then achieve completed outer electron shells. (2 for H, and 8 for C)

Example: Methane CH4

Engineering Materials and Processes

METHANE: Callister Fig 2:10

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BTW… Methane is lighter than airWith only 1 carbon atom and 4 hydrogens, Methane has a molecular weight of:12 + 1 + 1 + 1 + 1 = 16 amu*Air is mostly Nitrogen (N2), plus oxygen (O2) so a little over:14 + 14 = 28 amuEven water vapour (H2O) is lighter than air (if you could get it to stay as a gas):1 + 1 + 16 = 18 amu

Engineering Materials and Processes

* Amu = Atomic Mass Units. (or grams per mole)

Weather Balloon NASAHigh altitude balloons use safe helium (or explosive hydrogen for a few percent gain).And… Methane is odourless.

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BTW… Methane is considered a greenhouse gas

Methane is 23 times more effective at trapping heat in the atmosphere than CO2 over a 100-year period. The colourless, odourless gas occurs whenever there is decomposition without oxygen (anaerobically). This includes wetlands 30%, landfill 10%, livestock 14%, coalmines and fossil fuel 17%, rice 10%, even termites 5%!

Luckily, methane lingers in the atmosphere for only 11 to 12 years, compared to up to 200 years for CO2. It is broken down in the atmosphere. Historically, methane levels have fluctuated. We are not sure why.

Engineering Materials and Processes

EPA.gov

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Methane captureMethane is that it can be used as a fuel (Natural gas is about 85% methane) – a useful way of preventing it from entering the atmosphere.

Engineering Materials and Processes

1. Trash decomposes (or rots) in landfills, creating methane gas.

2. Methane rises to the top of the landfill and is collected in pipes.

3. The methane is burned to produce heat or generate electricity.

EPA.gov

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http://www.epa.gov/climate/climatechange/kids/solutions/technologies/methane.html
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AlkanesCovalent bonding of C atoms with H atoms.

The most basic type of hydro-carbon, usually derived from fossil fuels (esp crude oil). They all burn with oxygen to produce C02 + water.

Bio-fuel (ethanol) is an alcohol, so it has oxygen in it.

Engineering Materials and Processes

Ethanol aboveOil refinery right

Wikipedia

http://www.3rd1000.com

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Presentation Notes
Alkanes http://en.wikipedia.org/wiki/Alkane
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AlkanesIncreasingmolecule size.

Gas has 1 to 4 C.

Petrol contains 5 to 12 C.

Engineering Materials and Processes

Wikipedia

Alkane Formula Boiling point [°C]

Melting point [°C]

Density [g·cm3] (at 20 °C)

Methane CH4 -162 -182 gasEthane C2H6 -89 -183 gas

Propane C3H8 -42 -188 gasButane C4H10 0 -138 gas

Pentane C5H12 36 -130 0.626 (liquid)Hexane C6H14 69 -95 0.659 (liquid)Heptane C7H16 98 -91 0.684 (liquid)Octane C8H18 126 -57 0.703 (liquid)Nonane C9H20 151 -54 0.718 (liquid)Decane C10H22 174 -30 0.730 (liquid)

Undecane C11H24 196 -26 0.740 (liquid)Dodecane C12H26 216 -10 0.749 (liquid)

Icosane C20H42 343 37 solidTriacontane C30H62 450 66 solid

Tetracontane C40H82 525 82 solidPentacontane C50H102 575 91 solidHexacontane C60H122 625 100 solid

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Presentation Notes
Alkanes http://en.wikipedia.org/wiki/Alkane
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AlkanesIncreasing molecule size increases boiling point and viscosity (thickness or resistance to flow).

Eventually you get wax at a few hundred C atoms.

Then, at about 1200 C atoms, you have plastic: Polyethylene.

Engineering Materials and Processes

http://www.3rd1000.com

Fraction Composition of carbon chains

Boiling range (oC)

Percent of crude oil

Natural Gas C1 to C4 Below 20 10%

Petroleum ether (solvent) C5 to C6 30 to 60 10%

Naphtha (solvent) C7 to C8 60 to 90 10%

Gasoline C6 to C12 75 to 200 40%Kerosene C12 to C15 200 to 300 10%Fuel oils, mineral oil C15 to C18 300 to 400 30%

Lubricating oil, petroleum jelly, greases, paraffin wax, asphalt

C16 to C24 Over 400 10%

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Alkanes http://en.wikipedia.org/wiki/Alkane
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PlasticsUnlike metals where the outer-shell electrons can travel freely, the outer-shell electrons in covalently bonded substances (like plastics) are securely held to the atoms and cannot move away. So they make great electric insulators.

Polyethene was first used as an electrical insulator in electronicsequipment used in radar during the Second World War.

Engineering Materials and Processes

Higgins 1.4.4 Fig 1.7

Why is it called Polyethylene? Poly-mer means “Many”– “mers”. In the case of Poly-ethylene, the mer (or base unit) looks like methane. The original name given in 1898 was polymethylene. However, it is made from polymerization of ethylene –which is a gas. HDPE bin

bcsplastics.com.au

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Presentation Notes
Alkanes http://en.wikipedia.org/wiki/Alkane
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Van der Waals ForcesWhy do the alkanes get stiffer as the molecules get longer until eventually becoming a solid? The molecules are held together by weak electrical imbalances in adjacent molecules (caused by electron distribution).These forces are too weak to hold short molecules together, but when there are hundreds of Carbon atoms in the chains, the Van der Waal molecular forces increase.

Engineering Materials and Processes

LDPE bottlepromotionsonly.com.au

HDPE binbcsplastics.com.au

This is why HDPE (garbage bin) is harder than LDPE (squeeze bottle).

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Presentation Notes
Alkanes http://en.wikipedia.org/wiki/Alkane
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Gecko feet

Engineering Materials and Processes

http://www.sfu.ca

Biomimicry is when engineers copy ideas from nature.Velcro was copied from seed burrs in 1948.

Today we are trying to copy the feet of the gecko because they stick to anything – even glass, but not by suction.

The gecko can stick to any smooth surface and also friable sandstone.

A gecko can hold it’s entire weight on one toe.

No hooks, no slime, no suction.

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Velcro http://inventors.about.com/library/weekly/aa091297.htm
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Gecko feet. Van der Waals Forces!

Engineering Materials and Processes

The secret of the Gecko’s grip is Van der Waal’s forces. The forces are weak, but with enough surface area they become substantial.

The surface area is achieved by splitting the toes into smaller and smaller hairs – until there is about a billion hairs of nanometer size.

Wikipedia/CC BY 1.0

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http://en.wikipedia.org/wiki/File:Gecko_foot_on_glass.JPG
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Copying Gecko feet. Velcro to Anything!

Engineering Materials and Processes

http://www.sfu.ca

Researchers have developed a robot that can climb vertical surfaces.

Other teams are making gecko tape that sticks like 1 sided Velcro.

Gecko Tape: http://news.sciencemag.org

Sticky gecko feet Space Age ReptilesBBC animals2:25 min

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Alkanes http://en.wikipedia.org/wiki/Alkane
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Carbon will only form covalent bonds because it has 4 valence electrons. (exactly halfway between giving up and collecting electrons). Four is too many for ionic bonds.

Engineering Materials and Processes

Wikipedia

PolymorphismAllotropes of Carbona) Diamondb) Graphitec) Lonsdaleited) C60 (Buckminsterfullerene)e) C540 (see Fullerene)f) C70 (see Fullerene)g) Amorphous carbonh) single-walled nanotube

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3d molecules (jmol) http://www.3dchem.com/atoz.asp 3d carbon molecules (jmol) http://www.edinformatics.com/interactive_molecules/carbon_jmol.htm
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Summary of the Effect of Bond on the Properties of Materials

Sheedy Table 2.1

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http://www.youtube.com/watch?v=1GFst2IQBEM
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Dr. Wade Adams is the Director of the Smalley Institute for Nanoscale Science and Technology at Rice University. Carbon nanotubes as conductors. Nanotechnology in energy applications. 25 mins

TEDxHouston 2011 - Wade Adams - Nanotechnology and Energy

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http://www.youtube.com/watch?v=1GFst2IQBEM
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Sheedy , Callister

GLOSSARYAtomProtonNeutronElectronAtomic NumberAtomic WeightMass NumberIsotopeIonic BondCovalent BondMetallic BondMoleculeAnionCationInorganicPolymerMonomerVan der Waal’s

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http://www.youtube.com/watch?v=1GFst2IQBEM
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Sheedy, Callister

QUESTIONSI. Sketch the atomic structure of the element oxygen, which has atomic number 8 and mass number 16.2. Why are ionically bonded salts non-conductors in their solid state. yet become conductors when dissolved in water?3. Is pure water a conductor or a non-conductor?4. Why is normal tap water a conductor?5 (a) What is an isotope?

(b) Why are the atomic weights of the elements not integers? Cite two reasons.6 What is the difference between atomic mass and atomic number.7 (a) How many grams are there in 1 amu of a material?

(b) How many atoms (or molecules) in a Mole?8 Caesium bromide (CsBr) exhibits predominantly ionic bonding. The Cs and Br ions have electron structures that are identical to which two inert gases?9 With regard to electron configuration, what do all the elements in Group VIIA of the periodic table have in common?10. 2.17 (a) Briefly cite the main differences between ionic, covalent, and metallic bonding.

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Presentation Notes
http://www.youtube.com/watch?v=1GFst2IQBEM