Asset Performance Management for Collaborative and ...f4916f0fa5393a32e899-4f65b3410a3cce56cdbec2d74497481c.r64.c… · Asset Performance Management (APM) encompasses the capabilities

© 2014 Bentley Systems, Incorporated

David Watkins

Asset Performance Management for Collaborative and Integrated Operations

2 | WWW.BENTLEY.COM | © 2014 Bentley Systems, Incorporated

Agenda

• Definitions

• Eco system

• Process

• Integration to business

• Visualization

3 | WWW.BENTLEY.COM | © 2014 Bentley Systems, Incorporated 3 | WWW.BENTLEY.COM | © 2014 Bentley Systems, Incorporated

Integrated Operations (IO)

New work processes and ways of performing oil and gas exploration and production which is facilitated by new information and communication technology.

….. Collaboration with a production focus ….

Asset Performance Management (APM)

encompasses the capabilities of data capture, integration, visualization and analytics tied together for the explicit purpose of improving the reliability and availability of physical assets. APM includes the concepts of condition monitoring, predictive forecasting and reliability-centered maintenance (RCM).

http://www.gartner.com/


Where are our opportunities?

• Integrated and repeatable processes for all assets

• Integration of quality data: design, operation etc (big data)

• Integrated visualization

• Integration of reliability processes with operation performance

• Prediction and Optimization

Benefits: Cost savings, few people in ‘hot’ areas, improved efficiency, reduced risk


Integrated ECO System Installation

Operations and Maintenance

Analysis and Design


APM Solution Focus for Refinery

Risk Based

Inspections

Asset Health

Monitoring

Root Cause

Analysis

Reliability Centered

Maintenance

VIZUALISATION, MOBILE SOLUTIONS, OPTIMISATION


Asset Performance Process flow

Equipment &

Functional

Locations

Failure Cause

Codes

Functions &

Functional

Failures

Maintenance

Plans / Task Lists

APM

Jobs and Tasks

CBM Indicators

& Check Sheets

Manage CBM

Alarms

Create

Failure

Records

Develop /

Update

Action Plans

Notifications /

Work Orders

Asset

Hierarchy

Equipment

Criticality

ERP/EAM

Asset Performance

Management

RCM

Task Analysis

Fitness For

Service Strategy

libraries

Work Order

History

Dashboard

Analysis

PIMS

Asset Health

Index

Risk/ Strategy Assets

Life Cycle Costing

Execution Improvement Risk Mitigation Tactics

Availability Analysis

RBI PRV

TANK

WELL

HAZOP

SIMS

Failure Modes &

Effects/ Risk Severity

SIF

Prioritize

Assets

Root Cause

55000 SCADA/DCS,

Historians Inspection

records

External

Systems Production

Performance/Loss

Do Check & act Plan


Using production and asset data for reliability

On line

Device

data

On line

Device

data

On line

Device

data

APM

States

Rules

Strategies

Warnings

Alarms

Off line

Device

data

Sensors for Heat, Density, Flow, Corrosion,

Temperature etc.,

Replace

Upgrade

Repair

ERP


Risk Analysis


Protective Barriers for Risk mitigation and Effectiveness


Degradation Indicator – predictive technology / remnant life


Production Analysis – Planned vs Actuals


Lost Production – Critical Asset downtime


Bad Actors - Incidents by Severity

Bad Actors are incidents which are responsible for Production slippage.

The above Graph shows the Bad Actors reported in RED.

Production data can be merged as line graph over the stacked bar.


Dashboards


Next Gen Mobility Solutions – Visualization


Thank You

[email protected]

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Asset Performance Management for Collaborative and ...f4916f0fa5393a32e899-4f65b3410a3cce56cdbec2d74497481c.r64.c… · Asset Performance Management (APM) encompasses the capabilities

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