Introduction & Discussion Carillion Plc
Aug 06, 2015
Introduction & Discussion
Carillion Plc
Agenda
2
Client feedback
Asset Insight modules
Hardware
Solution overview
Recent Deployments
1
2
3
4
5
I need visibility of my rack space, power utilisation and move away from these manual reports. My
stakeholders want to see what risks they are exposed to with the infrastructure we have
Datacenter Manager
I want to be able to track all my facilities data in a single system, from risks to regimes Including a detailed
asset register
Asset Manager
I need to see power utilisation by asset and group the data to provide me PUE dashboards, if I could link
BMS data with engineers readings I could make informed decisions
Energy Manager
If I could get an early warning of potential failures I could plan down time
properly and reduce reactive events.
Engineer
Our Drivers
Objective
To create a truly effective maintenance programme we need to understand the operating context of the asset….
Nearby Hazards, pollutant
s
SPOFAsset
Importance
Condition
Capacity &
Control
Asset Environm
entBuilding Fabric
Our approach - Overview
Live monitoring of assets, Capture and Analysis of thermography results.CMB regimes*
CBM
Full DCIM Management, Rack data down to equipment level
CAPACITY
FMEA with 400 templates, linked to ADH & Risks, Scenario planning.
FMEA
Creation of registers, profiles inc Heat maps, linked to ADH, Mitigation Management and post mitigation scoring
RISKS
ADH for Management of asset attributes, systems, warranty, CFC data, history Condition and life cycle Management
ASSETS
Interactive System reliability block diagrams, simple colour coding and visualization of Power demands
RELIABILITY
VISUALISATION
Functionality Benefits and associated services
Asset Management
FUNCTIONALITY ADH – Systems, Locations, dependents Warranty Management Life cycle management Capacity Management
CONSULTANCY SERVICES Asset Verification Redundancy Condition Survey Maintenance history review
BENEFITS Visualisation of assets performance Management of Compliance data Life cycle planning Full visibility via asset timeline
Asset ManagementADH Driven holistic asset management
Risk Management
FUNCTIONALITY Risks Pinned to ADH Heat Maps (Pre & Post Mitigation) Mitigation templates with Links to FMEA Performance & jeopardy Management
CONSULTANCY SERVICES Risk Identification Mitigation Facilitation Solution Development
BENEFITS Visibility of Facility Risks Control access, control of data Transparency of control measures Risks weighted to business criteria
Risk ManagementRisk profiling with linked mitigations including FMEA capture
Reliability & Redundancy
FUNCTIONALITY Visualization of asset layout, systems Simple colour coding for redundancy RAG indication for demand & capacity Add commentary to diagrams
CONSULTANCY SERVICES System mapping SPOF Identification Asset load verification Data collection
BENEFITS Simple visualization of plant Helps show interdependency Enable performance data to be recorded
and reported
SPOFFull reliability and redundancy mapping
Failure Modes Effect Analysis (FMEA)
FUNCTIONALITY Creation of Study from Risk/Mitigation Develop task instruction Map/mark asset impacts & affected assets Detailed control measures
CONSULTANCY SERVICES FMEA Facilitation Scenario planning Development of task instructions to
mitigate failure modes
BENEFITS Visibility of scenario impacts from risk to
mitigation Develop meaningful maintenance regimes FMEA Templates reducing study time
FMEAFrom workshop to regimes
Condition Based Monitoring
FUNCTIONALITY Real time condition monitoring of Power,
Vibration, Acoustics & Temperature Alarm Management & Hierarchy Pattern recognition and learnt baseline
CONSULTANCY SERVICES Identification of monitoring points System Training System integration
BENEFITS Real time monitoring Enables 24/7 cover to be reduced Predict pre failure signs, learns from
previous alarms Asset degradation reporting
CBMReal-time asset intelligence
CBM Cont
DefinitionIt is a preventable breakdown tool and training aid used to understand the dynamic behaviours of assets, equipment items or components.
In addition, it is a non-intrusive approach
3 Levels of CBM:
Human senses – hear, touch, see and smell
Asset Performance Indicators – Gauges, BMS, DCS systems etc – incorporating statistics
Applied Technologies – Thermography, Vibrational analysis etc.
Benefits Typical benefits from utilising CBM
Non – intrusive Issues can be detected and acted upon before failure
occurs Work can be planned around schedules Spares can be ordered in advance and only when
necessary Builds good quality asset data Accurate data to predict maintenance budgets Improved asset availability, efficiency & performance
Our CBM Solution
Replicate Human Sense
Listen, feel
Data Analysis Protected Assets
Critical Assets Applied Technology
Vibration analysis
Asset Performance indicators
BMS Data, DCS, PDUs
The Hardware
Range of IP/EX rated casings available Terminal block for external sensors Wireless data transfer between readers
& concentrators Compact unit houses all sensors on
single board Fully user calibration functionality using
front end software
Internal/external and contact temp sensors range -20 °to 120 °
Accelerometer 0-250G Acoustic sensor 0-120db 0/10v input for External Split-core
Current Transformer 2.4gh wireless network 5Vdc supply required
Capacity Management (DCIM)
FUNCTIONALITY Visualization of asset layout, systems Simple colour coding for redundancy RAG indication for demand & capacity Add commentary to diagrams
CONSULTANCY SERVICES System mapping SPOF Identification Asset load verification Data collection
BENEFITS Simple visualization of plant Helps show interdependency Enable performance data to be recorded
and reported
DCIMFull capacity planning and equipment level visibility
Visualisation
FUNCTIONALITY Exec Level dashboard Data Centre Manager dashboards Where is an empty … Function Energy trending PUE tracking
CONSULTANCY SERVICES Data Point mapping Bespoke data points/reports System Integration (BMS, DCS, BIM)
BENEFITS Simple visualization of overall
performance Helps show control of facility Visibility of capacity Vs. demand down to
room level
DashboardsFully configurable performance reporting
Recent deploymentsAsset Insight
Deployments
•2 Sites with 15 Laboratory buildings
•FMEA on 11 Systems
•Critical Freezer solution
•15 RBD’s produced
•72 risks identified
•80 CM units for infrastructure assets
•250 -80 freezers to be monitored
•Bespoke energy led regimes to be created
3ICR
•6 Datacentres
•11 Colocation sites
•112 Risks identified
•FMEA on all systems
•6000 Racks with Over 50,000 DCIM assets
•100 CM Units
•Full Thermography regimes with detection
•Technical cleaning regimes
•BMS Integration
2Talk Talk Technology
•7 Data centres
•21 Signle points of failure identified
•45 CM Units fitted
•320 New maintenance regimes generated
•Removed 24/7 engineering requirement
•Detected pending failure during trial period
•Critical spares identified
•BIFM & PFM Finalists 2011
1Co-operative Group
Latest Deployment
•First deployment on Behalf of Integral
•Large Data centre
•240 Critical assets to be monitored
•Utilisation of AIM Works Management Module
•Full DCIM Data collection and Management
•FMEA direived Maintenance regimes
•Bespoke Rack Space request module to be devoped to manage changes and Cabinet access
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What our clients say
Micky Burke, Data Centre Manager at The Co-operative Group Manchester, United KingdomWe have deployed this advance in monitoring and alerting technology upon our 'achilles heels' of deteriorating or fail-prone plant. We've already been the beneficiary of its enhanced ability to detect a change in the plants operating characteristic, and prevented unplanned mission critical downtime as
a result.
Tony Williamson, Operations Director at Rentokil Initial
Stoke-on-Trent, United KingdomWe've recently rolled this product out to two of our clients to monitor and protect their critical data centre infrastructure and have recently benefited
from the addition of the AIM mobile app. The product is streets ahead of the competition and with the continuous development drive from Asset Handling, it looks set to cement its position as the leader of this technology.