Assembly instructions Combi Steamer Unit Model Type of energy Unit type FlexFusion Platnium FlexiFusion Gold 6.15 6.21 Electric Gas Tabletop unit Pedestal unit 10.15 10.21 20.15 20.21 Translation from the original document • 10013865-0AMDE-- • 10/16/2015 10013865-0AMAE— en-US REGISTER WARRANTY ONLINE AT WWW.HENNYPENNY.COM
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Assembly instructions - Home | Henny Penny … operate unit with foil on top. Ensure that the control panel is completely locked. 10013865-0AMAE— Classic control panel 6 Assembly
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Transcript
Assembly instructions
Combi Steamer
Unit Model Type ofenergy
Unit type
FlexFusionPlatnium
FlexiFusionGold
6.15
6.21
Electric
Gas
Tabletop unit
Pedestal unit
10.15
10.21
20.15
20.21
Tran
slat
ion
from
the
orig
inal
doc
umen
t • 1
0013
865-
0AM
DE-
- • 1
0/16
/201
5
10013865-0AMAE— en-USR E G I S T E R WA R R A N T Y O N L I N E AT W W W. H E N N Y P E N N Y. C O M
CopyrightAll rights to text, graphics and pictures in this documentation are held by MKN Maschinenfabrik KurtNeubauer GmbH & Co. KG. Distribution or duplication is exclusively permissible subject to a writtenconsent of MKN.Copyright by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG
24 Gas solenoid valve ......................................................... 36
25 Gas fan ............................................................................ 38
26 Gas burner ...................................................................... 40
27 Glow and ionization electrodes .................................... 42
28 Gas heat exchanger ....................................................... 44
29 Gas burner pipe .............................................................. 46
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MagicPilot Control Panel
5Assembly instructions
1 MagicPilot Control PanelPrerequisite USB stick with current software and additional content. After replacing
the control panel or control board, a software update is absolutelynecessary. Otherwise, the unit is not functional (see "Softwareupdate" in the service instructions).
Preparations • Prepare the new controlpanel. Affix the included foil(c).
• De-energize unit.• Unlock and open control
panel.
c
Dismounting • Disconnect all lines on thecontrol panel.
• Remove the SD card (a).• Remove control panel by
lifting (b).• Only for units with optional
radio scanner:Dismount USB Bluetoothreceiver.
a
b
Mounting • Mounting is done in the reverse order.• Insert the SD card removed previously.• Close the control panel by repeatedly pressing the left side (particularly in the
upper left). The control panel snaps in noticeably at multiple points.• Perform the software update according to the service instructions.• Install additional content according to service instructions.
WARNING Danger of short-circuit due to penetrating moisture
Only operate unit with foil on top.Ensure that the control panel is completely locked.
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Classic control panel
6 Assembly instructions
2 Classic control panelPrerequisite USB stick with current software. After replacing the control panel or
control board, a software update is absolutely necessary. Otherwise,the unit is not functional (see "Software update" in the serviceinstructions).
Preparations • Prepare the new controlpanel. Affix the included foil(g). Mount the included knobor take over from existingpanel.
• De-energize unit.• Unlock and open control
panel.
g
Dismounting • Disconnect lines coming fromthe control panel (a - e).
• Remove control panel bylifting (f).
a b c d e f
Mounting • Mounting is done in the reverse order.• Close the control panel by repeatedly pressing the left side (particularly in the
upper left). The control panel snaps in noticeably at multiple points.• Perform the software update according to the service instructions.
WARNING Danger of short-circuit due to penetrating moisture
Only operate unit with foil on top.Ensure that the control panel is completely locked.
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Control board
7Assembly instructions
3 Control boardPrerequisite USB stick with current software. After replacing the control panel or
control board, a software update is absolutely necessary. Otherwise,the unit is not functional (see "Software update" in the serviceinstructions).
Preparations • De-energize unit.• Unlock and open control panel.• Insofar as possible, dismount the left side panel.
Dismounting • Disconnect all connectorsfrom the control board. Labelsensor lines andcommunication lines ifnecessary.
• Dismount the control board byunlocking the plastic clips (a,b).
• Dismount the groundingscrew and strain relief.
• Remove the control board.• Remove the digital key and
e Communication with ignition elec-tronics (only for gas energy type):X4 = ignition electronics A10 (for20.x upper chamber)X3: ignition electronics A20 (onlyfor 20.x, lower chamber)
d Digital key f Communication fan motor:X5 = motor M1 (for 20.x upperchamber)X6 = motor M2 (only for 20.x,lower chamber)
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Control board
9Assembly instructions
Mounting
INFORMATION The unit only functions with the digital key.
WARNING Faults due to incorrect temperature sensor configuration
X25, X26 and X27 have identical connectors. Ensure correct configuration onconnection (c).
WARNING Faults due to incorrect configuration of the communication lines
for 20.x pedestal units
The lines for motors and ignition electronics have identical connectors. Ensurecorrect configuration on connection (e, f).
• Mounting is done in the reverse order.• Close the control panel by repeatedly pressing the left side (particularly in the
upper left). The control panel snaps in noticeably at multiple points.• Perform the software update according to the service instructions.• Only for units with touchscreen: Execute "Restore data" on the service menu.
All data stored on the SD card is read in.
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Cooking chamber sensors
10 Assembly instructions
4 Cooking chamber sensorsPreparations • Disconnect unit from the power supply.
• Unlock and open control panel.• Remove the left and right side panels.
• X26: cooking chamber sensor B3(only for 20.x, lower sensor)
• Dismount strain relief.
The sensor line is laid in a hose behind the cook-ing chamber. The cooking chamber sensor ismounted on the right panel of the cooking cham-ber.• Loosen sensor screws and pull out cooking
chamber sensor (a, b).• Fasten the new sensor to the existing sensor
in order to use it as strain relief. Pull sensorthrough hose.
• Push cooking chamber sensor through theTeflon sleeve and tighten the sensor screw (b,a).
• Plug cooking chamber sensor into controlboard and mount strain relief.
• Bend cooking chamber sensor slightly upwardin order to avoid drop formation on the testprod.
Sensor connections on Control board
ab
Correct sensor mounting. No bar of the protective basket may point upward.
Incorrect sensor mounting.
• Mount the side panels.• Close the control panel by pressing.
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Core temperature sensor
11Assembly instructions
5 Core temperature sensorPreparations • Disconnect unit from the power supply.
• Unlock and open control panel.• Only for 20.x pedestal units: dismount the left side panel.
Dismounting / Mounting • Disconnect the core temperaturesensor from the control board.
• Configuration:X24: core temperature sensor B1
• Dismount strain relief.
Unit variants 6.x, 10.x
• Loosen sensor screw from thefront.
• Pull core temperature sensor outof the cooking chamber side.
Unit variant 20.x
• Loosen sensor screw on the leftside.
• Pull core temperature sensor outof the cooking chamber side.
Mounting • Mounting is done in the reverse order.• Close the control panel by pressing.• Mount side panel.
WARNING Danger of short-circuit due to penetrating moisture
Only operate unit with foil on top.Ensure that the control panel is completely locked.
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Moisture sensor
12 Assembly instructions
6 Moisture sensorPreparations • Disconnect unit from the power supply.
• Unlock and open control panel.• Remove the left side panel.
Dismounting • Remove moisture sensor from the controlboard.
• Configuration:X28: moisture sensor B5
• Dismount strain relief.
The moisture sensor is in the lower area on thesupply air pipe.• Loosen sensor screw (a).• Pull moisture sensor out (b).
Sensor connections on Control board
Mounting • Push moisture sensor through Teflon sleeve(b).
• Tighten sensor screw (a).• Plug moisture sensor into control board and
mount strain relief.• Mount side panel.• Close the control panel by pressing.
a
b
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Vapor sensor
13Assembly instructions
7 Vapor sensorPreparations • Disconnect unit from the power supply.
• Unlock and open control panel.• Remove the left side panel.
Dismounting • Remove vapor sensor from control board.• Configuration:
X27: vapor sensor B4• Dismount strain relief.
Sensor connections on Control board
Units with automaticWaveClean cleaning system
The water vapor sensor is on the left side of thesiphon.• Loosen screw connection and remove sensor
(b, a).
a
b
Units without automaticWaveClean cleaning system
The vapor sensor is in the drain area under thecooking chamber.• Remove protective cover by dismounting the
screws (c). c
• Loosen screw connection and remove sensor(e, d).
d
e
Mounting • Mounting is done in the reverse order.• Close the control panel by pressing.
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Reed contact switch
14 Assembly instructions
8 Reed contact switchPreparations • Disconnect unit from the power supply.
Dismounting for units withcooking chamber door
hooked into the right
• Unlock and open control panel.• Disconnect connector X21 from the
reed contact switch of the controlboard.
• Dismount screws and remove reedcontact switch (b, a).
a b
Dismounting for units withcooking chamber door
hooked into the left
• Remove the right side panel.• Dismount screws and remove
Mounting • Mounting is done in the reverse order.• Close the control panel by pressing.
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Pressure switch
15Assembly instructions
9 Pressure switchPreparations • Disconnect unit from the power supply.
• Shut off customer-supplied water supply on the soft water connection.• Reduce water pressure in the supply line.• Remove the left side panel.
Dismounting • Unplug both connectors from thepressure switch (b).
• Pull retainer clip out (a).• Remove pressure switch.
a
b
Mounting • Mounting is done in the reverse order.
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Steaming unit
16 Assembly instructions
10 Steaming unitPreparations • Disconnect unit from the power supply.
• Shut off customer-supplied water supply on the soft water connection.• Reduce water pressure in the supply line.• Remove the left side panel.
Dismounting • Dismount connectors on both magnetic valves.• Unplug connector from the pressure switch (a) (if present).• Dismount connection nut (b).• Dismount water supply. Dismount both screws on the unit bottom (c)• Remove steaming unit and take over mounting plate on the new
steaming unit.
a b a b
c d bc
Mounting • Mounting is done in the reverse order.• The marking "P" must be on the bottom. The sieve (d) on the intake
side must always be present.
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Magnetic valve water vapor elimination
17Assembly instructions
11 Magnetic valve water vapor eliminationPreparations • Disconnect unit from the power supply.
• Block customer-supplied water supply.• Reduce water pressure in the supply line.• Remove the left side panel.
Dismounting for units withhand shower
• Unplug connector frommagnetic valve (b).
• Loosen clamp and removehose (a).
• Loosen connection nut andremove magnetic valve (c).
a
b
c
Dismounting for unitswithout hand shower
• Unplug connector frommagnetic valve (b).
• Loosen clamp and removehose (a).
• Dismount water supply.Dismount both screws on theunit bottom (e).
• Remove magnetic valve andmounting plate (d).
• Pull out sieve and clean ifnecessary (f).
a
b
d
e
f
Mounting • Mounting is done in the reverse order.• The sieve (f) on the intake side must always be present.
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Solenoid
18 Assembly instructions
12 SolenoidPreparations • Disconnect unit from the power supply.
Mounting • Mounting is done in the reverse order.• If necessary, replace seal #211080 (h).• Glue in the solenoid mechanics with
screw locking paint.• The solenoid height (g) must be
between 5-7 mm.
g
h
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Power board for motor
19Assembly instructions
13 Power board for motorPreparations
DANGER Warning: electric shock! Danger of death!
When working on the power board, make sure that energized parts are ex-posed. Work on these components during operation and up to 3 minutes afterenabling is not allows. Even if the motor is stopped and the appliance is de-en-ergized, the connection terminals and components can conducted dangerousvoltage!
• Disconnect unit from the power supply.• Remove the left side panel.
Dismounting 6.x, 10.x • Dismount screws (a).• Remove power board with
cooling elements. The coolingelement is a component of theassembly.
• Loosen all electricalconnections from the powerboard. a
Dismounting 20.x The unit variant has two identical power boards.
• Dismount screws of theappropriate power board (a).
• Remove power board withcooling elements. The coolingelement is a component of theassembly.
• Loosen all electricalconnections from the powerboard.
a
a
Mounting • Mounting is done in the reverse order.
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Semiconductor relay (SSR)
20 Assembly instructions
14 Semiconductor relay (SSR)Preparations • Disconnect unit from the power supply.
• Dismount screws fromsemiconductor relay to bereplaced and remove.
• Dismount lines.
Dismounting 20.x The unit variant has four semiconductor relays. The dismounting isidentical to the unit variant 6.x, 10.x.
• b = semiconductor relay forupper heating circuit
• c = semiconductor relay forlower heating circuit
b c
Mounting • Mounting is done in the reverse order.
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Fan motor
21Assembly instructions
15 Fan motorPreparations • Disconnect unit from the power supply.
• Remove the left side panel.• Remove air diverter in the cooking chamber.• Wear gloves when performing mounting work.• Heed notes from the puller used.
Dismounting • Dismount fastening screw (a).
a
• Remove fan impeller from theconical motor shaft with three-leg puller or segment puller(b).
b
• Gasket of the axle is loose.For this, loosen all fourscrews one turn apiece (c). c
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Fan motor
22 Assembly instructions
• Remove electricalconnections from the motor.
• Loosen hoses fastened on themotor.
• Remove nuts and removemotor (d).
d
d
• Remove shaft seal byloosening the screws.
• Remove shaft seal (e).
e
Mounting • Mounting is done in the reverse order.• Replace shaft seal #211084.• Mount axle seal loosely. Do not tighten screws.• Apply special grease (temperature-resistant, food safe) on motor shaft (only
apply a thin coat, not in the area of the axle cone).• Fasten motor with nuts (d) crosswise. Tightening torque 20 Nm.• Fasten axle seal from the cooking chamber side. Turn motor shaft and
tighten the four screws crosswise so they are hand-tight.• Insert the fan impeller and mount the impeller fastening screw. Tightening
torque 35 Nm.• Make the electrical connections for the motor.• Fasten hoses to motor again.• Final function check.• Mount air diverter and left side panel.
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Heating element
23Assembly instructions
16 Heating elementPreparations • De-energize unit.
• Remove the left side panel.• Unlock and open air diverter.
• Remove metal disk (d).• Dismount screws from door
latch (c).• Remove door latch.
c d cc
• Remove sticker from doorhandle.
• Dismount screw on doorhandle (e).
• Remove door handle.
e
Mounting • Mounting is done in the reverse order.• Glue screws of the door latch with screw locking adhesive (c).
CAUTION Mount door handle first on new door latch.
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Cooking chamber door
33Assembly instructions
21 Cooking chamber doorPreparations • Close the cooking chamber door.
• Mark position of upper door hinge. This makes it easier to set the newcooking chamber door.
Dismounting • Dismount screws (a).• Remove door hinge (b).
a
b
• Open cooking chamber door.• Unhook cooking chamber
door.
• Loosen screws (a).• Remove cover (b).• Loosen the three screws from
the door latch.• Remove door latch together
with door handle.
a b
Mounting • Mounting is done in the reverse order.• Glue screws of the door latch with screw locking adhesive.• Secure seal of the cooking chamber door. The gap between housing and
cooking chamber door is 12 mm.
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Cooking chamber light
34 Assembly instructions
22 Cooking chamber lightPreparations • De-energize unit.
Dismounting 20.x The unit variant has two transformers:
• Upper transformer for glow electrode of upper burner.
• Lower transformer for glow electrode of lower burner.
• Unplug connector fromtransformer.
• Dismount both screws.• Remove transformer.
Mounting • Mounting is done in the reverse order.
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Gas solenoid valve
36 Assembly instructions
24 Gas solenoid valvePreparations • De-energize unit.
• Shut off the gas supply.• Remove the left side panel.
Dismounting • Loosen screws and removecover (a).
• Remove electricalconnections.
• Remove ignition electronicsfrom the magnetic valve.
a
• Remove supply pipe fromVenturi pipe (b).
• Remove screws from Venturipipe (c).
• Remove magnetic valve.• Dismount gas hose (d).• Remove gas orifice with seal
(e, f).
c f e b d
Mounting • Mounting is done in the reverse order.
Mounting note for screwconnections
• Screws for gas hose (d):- Glue in with screw locking (e.g. Loctite 586)- Tighten with tightening torque 3 Nm.
• Screws for Venturi pipe (c):- Mount with anti-seize paste- Tighten with tightening torque 3 Nm.
WARNING Risk of asphyxiation and explosion from damaged seals
• Check seals for damage.• Replace damaged seals.
WARNING Risk of explosion and fire from leaking, gas-conducting parts
• Heed tightening torques for the screw connections.• Check the gas connection line and all gas-conducting parts for leaks at the
operating pressure.
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Gas solenoid valve
37Assembly instructions
NOTICE Risk of poisoning from exhaust gases
• CO22 calibration required.
ð Perform CO22 calibration according to installation instructions/serviceinstructions.
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Gas fan
38 Assembly instructions
25 Gas fanPreparations • De-energize unit.
• Shut off the gas supply.• Remove the left side panel.• If necessary, dismount the exhaust pipe in the unit.• Dismount the gas solenoid valve (see „24 Gas solenoid valve‟, Page 36).
Dismounting • Loosen screws and removethe Venturi pipe (a).
a
• Unplug connector from gasfan (b).
• Remove screws from gas fan(d).
• Loosen screws of gas fan (c).• Remove gas fan toward the
bottom.
b
c
d
Mounting • Mounting is done in thereverse order.
• Both seals must be replaced(e).
e
Mounting note for screwconnections
For all screws, use anti-seize mounting paste.
Screws for Venturi pipe (a):- Tighten with tightening torque 3 Nm.
Screws for gas fan (c, d):- Tighten with tightening torque 5 Nm.
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Gas fan
39Assembly instructions
WARNING Risk of asphyxiation and explosion from damaged seals
• Check seals for damage.• Replace damaged seals.
WARNING Risk of explosion and fire from leaking, gas-conducting parts
• Heed tightening torques for the screw connections.• Check the gas connection line and all gas-conducting parts for leaks at the
operating pressure.
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Gas burner
40 Assembly instructions
26 Gas burnerPreparations • De-energize unit.
• Shut off the gas supply.• Remove the left side panel.• If necessary, dismount the exhaust pipe in the unit.• Dismount the gas solenoid valve (see „24 Gas solenoid valve‟, Page 36).• Dismount the gas fan (see „25 Gas fan‟, Page 38).
Dismounting • Dismount nuts and Venturipipe (a).
• Unplug connectors of theglow electrodes from thetransformer.
a
a
a
• Remove gas burner.
Mounting • Mounting is done in thereverse order.
• Both seals must be replaced(b).
b
Mounting note for screwconnections
For all nuts, use anti-seize mounting paste.
Nuts for gas burner (a):- Tighten with tightening torque 6 Nm.
WARNING Risk of asphyxiation and explosion from damaged seals
• Check seals for damage.
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Gas burner
41Assembly instructions
• Replace damaged seals.
WARNING Risk of explosion and fire from leaking, gas-conducting parts
• Heed tightening torques for the screw connections.• Check the gas connection line and all gas-conducting parts for leaks at the
operating pressure.
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Glow and ionization electrodes
42 Assembly instructions
27 Glow and ionization electrodesPreparations • De-energize unit.
• Shut off the gas supply.• Remove the left side panel.• Dismount the gas solenoid valve (see „24 Gas solenoid valve‟, Page 36).• Dismount the gas fan (see „25 Gas fan‟, Page 38).• Dismount the gas burner (see „26 Gas burner‟, Page 40).
Dismounting • Loosen threaded cableconnection and pull out lines.
Glow electrode
• Dismount nuts and glowelectrode (a).
a
Ionization electrode
• Dismount nuts and removeionization electrode (b).
b
Mounting • Mounting is done in the reverse order.• The cable feedthrough must be replaced.
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Glow and ionization electrodes
43Assembly instructions
Mounting note for screwconnections
For all nuts, use anti-seize mounting paste.
WARNING Risk of asphyxiation and explosion from damaged seals
• Check seals for damage.• Replace damaged seals.
WARNING Risk of explosion and fire from leaking, gas-conducting parts
• Heed tightening torques for the screw connections.• Check the gas connection line and all gas-conducting parts for leaks at the
operating pressure.
NOTICE Risk of poisoning from exhaust gases
• CO22 calibration required.
ð Perform CO22 calibration according to installation instructions/serviceinstructions.
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Gas heat exchanger
44 Assembly instructions
28 Gas heat exchangerPreparations • De-energize unit.
• Shut off the gas supply.• Remove the left side panel.• Dismount the gas solenoid valve (see „24 Gas solenoid valve‟, Page 36).• Dismount the gas fan (see „25 Gas fan‟, Page 38).• Dismount the gas burner (see „26 Gas burner‟, Page 40).
Mounting • Mounting is done in the reverse order.• All seals must be replaced.
Mounting note for screwconnections
For all nuts, use anti-seize mounting paste.
Tighten all nuts of the gas heat exchanger with 6 Nm.
WARNING Risk of asphyxiation and explosion from damaged seals
• Check seals for damage.• Replace damaged seals.
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Gas heat exchanger
45Assembly instructions
WARNING Risk of explosion and fire from leaking, gas-conducting parts
• Heed tightening torques for the screw connections.• Check the gas connection line and all gas-conducting parts for leaks at the
operating pressure.
NOTICE Risk of poisoning from exhaust gases
• CO22 calibration required.
ð Perform CO22 calibration according to installation instructions/serviceinstructions.
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Gas burner pipe
46 Assembly instructions
29 Gas burner pipePreparations • De-energize unit.
• Shut off the gas supply.• Remove the left side panel.• Dismount the gas solenoid valve (see „24 Gas solenoid valve‟, Page 36).• Dismount the gas fan (see „25 Gas fan‟, Page 38).• Dismount the gas burner (see „26 Gas burner‟, Page 40).
• The seal on the burner pipemust be replaced (a).
• Make sure that there are nometal hairs in the area of theionization electrode (d).
d
Mounting note for screwconnections
For all screws, use anti-seize mounting paste.
WARNING Risk of asphyxiation and explosion from damaged seals
• Check seals for damage.• Replace damaged seals.
WARNING Risk of explosion and fire from leaking, gas-conducting parts
• Heed tightening torques for the screw connections.• Check the gas connection line and all gas-conducting parts for leaks at the
operating pressure.
NOTICE Risk of poisoning from exhaust gases
• CO22 calibration required.
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Gas burner pipe
47Assembly instructions
ð Perform CO22 calibration according to installation instructions/serviceinstructions.
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Gas burner pipe
48 Assembly instructions
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CopyrightAll rights to text, graphics and picturesin this documentation are held by MKNMaschinenfabrik Kurt NeubauerGmbH & Co. KG. Distribution orduplication is exclusively permissiblesubject to a written consent of MKN.Copyright by MKN MaschinenfabrikKurt Neubauer GmbH & Co. KG