Assembly Instructions - Hayneedle · Adjust bolts as necessary to allow handle to slide freely. STEP 3: ASSEMBLE THE LOAD CONTAINMENT ARM (OPTIONAL ITEM) 1. Insert both pan head machine

Assembly Instructions

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Table of Contents:Parts List ............................2Assembly Instructions ..........3Warranty Information ............4

PARTS LISTTOOLS REQUIRED • (2) 1/2” combination

WRENCH• (1) 5/8” combination

WRENCH• (1) 7/16”

COMBINATION WRENCH

• (1) #3 PhilliPs screw DRIVER (NEEDED ONLY FOR OPTIONAL CONTAINMENT ARM INSTALLATION)

• (1) 11/16” socket AND RATCHET

FIGURE 1

FIGURE 2

2

A

B

L

G F

G F

F

F

K

H

H

L

C

E

E E E D

C

A

J

A

A

B

B

B

ITEM DESCRIPTION QTY. PART NO.Hardware Pack consists of A-I below: 1 85981

A Square neck carriage bolt - 5/16"-18 X 1" long 4 80144B Hex lock nut - 5/16"-18 4 80676C Hex head bolt - 7/16"-14 X 3-3/4" long 2 80045D Lock nut - 7/16-14 2 80605E Flat washer - 7/16" 4 80713F Washer - 5/8" x 3/32" (thick) 4 80705G Washer - 5/8" x 1/32" (thin) 2 80707H 90 Degree hairpin cotter 2 81139I Straight hairpin cotter (for 1030 wheel option) 2 81142J Handle assembly 1 3027231k Aluminum nose 1 302782L Wheel - 1060 or 1010 2 121060/131010

Optional ItemsO Wheel - 1030 (Figure 2) 2 101030M Load contaiment arm (Figure 3) 1 302725R Hex lock nut - 5/16-18 for load

containment arm option

2 80676N Pan head machine screw - 5/16-18x1” long 2 80233

GF

GF

O

I

I

O

1030 Wheel Option

STEP 1: ASSEMBLE THE NOSE AND WHEELS TO THE FRAME

Nose AssemblyNote: For easier assembly it may be necessary to lay the truck horizontally to attach the nose1. Position the nose (k) on the mounting brackets so the square holes align with each other.2. insert one (1) square neck carriage bolt (a) through the nose plate (k) in each of the four (4) holes.

Secure each of the four (4) carriage bolts (A) with four (4) hex lock nuts (B) and tighten securely (torque value of 120-140 in-lbs.).

Wheel Assembly1. Slide one (1) thick washer (F) on the axle, slide one (1) thin washer (G) on the axle2. Slide wheel (L) onto the axle with the long hub portion facing in3. Slide one (1) thick washer (F) on the axle4. If using 1030 wheel (O), insert one (1) straight hairpin cotter (I) though hole on the end of the axle,

as shown in Figure 25. For all other wheels, insert one (1) 90 degree hairpin cotter (H)6. Repeat steps 1 through 5 for other wheel

STEP 2: ASSEMBLE THE HANDLE

1. Position the handle assembly (J) so holes in the pivot sockets align with holes in the pivot plate, with one (1) handle washer (E) between each of them. Note: washers must be placed in correct location to ensure proper handle fit.

2. Insert one (1) hex head bolt (C) through the pivot socket and pivot plate3. Slide one (1) flat washer (E) on the hex head bolts and thread on one (1) lock nut (D) by hand4. Repeat steps 1 through 3 for other pivot socket5. Using socket, tighten bolt to remove all free play, then loosen 1/2 turn. Adjust bolts as necessary

to allow handle to slide freely.

STEP 3: ASSEMBLE THE LOAD CONTAINMENT ARM (OPTIONAL ITEM)

1. Insert both pan head machine screws (N) through the load containment arm brackets and the extruded nose hole, as shown in Figure 3, and tighten the hex lock nuts (R) securely. (torque value of 120-140 in-lbs.)

2. If required, tighten the other nuts on the load containment arm brackets until the load containment arm can be repositioned and remain in its repositioned location. Do not over tighten.

M

R

N

N FIGURE 3

Load Containment Arm Option

3

4

Date of Purchase Record Fax this form to Magline, Inc. 1-800-968-7504 or visit www.magliner.com Please Print All Information Clearly

Purchase Date: ________________________________________________

Company Name: _______________________________________________

Contact Name: ________________________________________________

Title: _________________________________________________________

E-mail: ________________________________________________________

Address: ______________________________________________________

City: _____________________ State: ____ Postal Code: __________

Country: ______________________________________________________

Phone: _______________________________________________________

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Purchased From: ______________________________________________

Product Purchased: ____________________________________________

Model Number: _______________________________________________

No. of Routes: ________________________________________________

Business Type:____ Beer ___ Soft Drink ____ Healthcare____ Food Service ___ Parcel____ Bakery ___ Snacks____ Vending ___ Bottled Water____ Other: _______________________________

1205 West Cedar Street Standish, Ml 48658 USA 1-800-MAGLINE (624-5463) (989) 512-1000 (outside U.S. & Canada) [email protected]

B8190 Revised 08/10 © Copyright 2010, Magline, Inc.

WARRANTY INFORMATIONMagline One-Year Limited Warranty

Magliner products have a one (1) year warranty from the date of purchase against defects in workmanship or material.

Any part or component, except items covered by warranties of other manufacturers, returned to the factory or service center freight prepaid by the owner, found upon examination by Magline, Inc. to be defective or the result of improper workmanship by the factory will be repaired or replaced without charge and returned to the owner freight prepaid by Magline, Inc.

Alterations of Magliner products void any warranty or liability on the part of Magline, Inc. Magline does not guarantee product capacity if alterations are made.

In 1947, Magline, Inc. introduced the first lightweight Magliner hand trucks to American businesses.

Today, our route delivery solutions have expanded – globally. You’ll find Magline’s family of hand trucks, ramps, and dock products in route delivery operations all over the world.

People have trusted the Magline name for more than half a century. For performance, durability, and safety, you’ll discover what millions of route delivery professionals around the world already know – no other equipment measures up to a Magliner.

Thank you for your purchase and welcome to the Magliner family!