Assembly Drawing Titles Listing SUPERBA EQUIPMENT ASSYID TITLE SI01 EPIC PREBULKERS FOR 200 & 260MM WIDE SUPERBA-TYPE YARN HEATSET LINES SI02 EPIC SUPER COOL-OUT FAN SYSTEMS FOR SUPERBA-TYPE HEATSET LINES SI03 EPIC DUAL END HYDRAULIC SYSTEM FOR SEALING HEADS ON SUPERBA HEATSET LINES SI04 EPIC/SIGNAL COOLING ZONES AND REPLACEMENT PARTS FOR SUPERBA-TYPE HEATSET LINES SI05 EPIC/SIGNAL HANDWAY BLOWERS FOR SUPERBA-TYPE COOLING ZONES SI06 EPIC MOTOR CONTROL CENTER SI07 EPIC/SIGNAL ENTRY HEAT ZONE ASSEMBLY SI07A EPIC/SIGNAL INTERMEDIATE HEAT ZONE ASSEMBLY SI07B EPIC/SIGNAL EXIT HEAT ZONE ASSEMBLY SI08 EPIC/SIGNAL RECIRCULATOR BLOWER ASSEMBLY FOR SUPERBA-TYPE HEATSET LINES SI08A EXPLODED VIEW OF PARTS FOR 212-00 TURBINE FAN & SHAFT ASSEMBLY FOR CBS RECIRCULATED BLOWER ASSEMBLY SI11 SPARE PARTS FOR SIGNAL OPTIBULK & OPTIBULK EZ PREBULKING SYSTEM FOR SUPERBA-TYPE HEATSET Page 1 of 1 March 2008 CLICK ON THE ASSYID NUMBER BELOW TO GO TO THE DRAWING CLICK BACK ON THE DRAWING TO RETURN HERE
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Assembly Drawing Titles Listing - epicenterprises.com · Soportes del acero inoxidable para montar el eje, el cojinete y la lámina del ventilador para refrescarse fuera del ventilador
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SI01-01 EE150100 Prebulker, Standard Width (200mm Wide)
Pre-Voluminador, 200mm Ancho
EA
SI01-02 EE150200 Prebulker, Wide Band (260mm Wide)
Pre-Voluminador, 260mm Ancho
EA
Superba is a trademark of Superba SA
Many existing Superba heatset lines are equipped with the older hot water bath type prebulkers with inherent scaling problems (often requiring descaling every 3-4 months) and do not have fans to increase heat penetration. Epic units increase prebulking efficiency as part of increasing total line speed and productivity. Epic Prebulkers use fan-delivered, live steam to speed prebulking efficiency. The steam is brought to the yarn through a bottom-mounted tray in the housing and is then reclaimed through a manifold system. The Epic unit provides the same function as the latest Superba HEP Prebulker design but is much lower in cost. Epic construction is stainless steel in the chamber and manifold.
The Epic Prebulker is equipped with a 4-20 milliamp micro-processor unit that controls steam flow and temperature. Temperature is sensed with a dual element resistance temperature probe. The micro-processor control unit can be connected to an existing Superba computer control system, to an Epic computer control system or can be operated independently.
Maintenance and part replacement is negligible. After very long service, it is possible that a steam valve, controller or valve may have to be replaced. Parts are available from Epic.
The Epic Prebulker is furnished with assembly and operation instructions as well as a complete wiring diagram. Customer must specify voltage.
The 200mm Wide Epic Prebulker is EE150100. The 260mm Wide Unit is Epic Prebulker EE150200.
Epic products are intended as replacements for worn or damaged parts in OEM products. OEM Part numbers in (parenthesis) indicate either 1) Improved design 2) the part serves the same function as the OEM part, but may differ from the OEM design, or 3) it is a component of an assembly where no OEM reference number is available, or 4) it is a repair service for the referenced OEM part.
Conjunto de Rodillos de Acero Inoxidable para Camera Entrada y Salida (Enduracido)
EA(731-230-084)(720-992-452)
SI02-04 EE150800 Fan Blade for Entrance/Exit Cooling (RTD) Fan on Standard 200mm Superba
Aspa del ventilador para el ventilador que se refresca de Entrance/Exit (RTD) para 200mm Superba
EANot Applicable
SI02-05 EE150801 Motor for Entrance/Exit Cooling (RTD) Fan, on Standard 200mm Superba
Motor para el ventilador que se refresca de Entrance/Exit (RTD) para 200mm Superba
EANot Applicable
SI02-06 EE150803 Stainless Steel Brackets to Mount Fan Shaft, Bearing and Blade to Cool Out Fan on Standard 200mm Superba
Soportes del acero inoxidable para montar el eje, el cojinete y la lámina del ventilador para refrescarse fuera del ventilador para 200mm Superba
EANot Applicable
Cool-out fans are used immediately after the Prebulker to eliminate heat and moisture in the yarn before it goes into the heatset tunnel. They are also used after exit from the heatset tunnel to provide a cool, dry yarn prior to winding. Older Superba cool-out fans were satisfactory only for very slow processing speeds. Some of the components of the Superba cool-out fan systems are sheet steel and subject to rusting. The Epic System is
Epic Enterprises, Inc., P.O. Box 979, Southern Pines, NC 28388-0979 USATelephone Toll Free 800-648-7273 or 910-692-5441 Outside USA
Epic Cool-Out Turbine Fans move approximately twice the amount of cooling air through the yarn so it is possible to nearly double speed capabilities. The Epic System has an expanded stainless grid guard to assist in preventing yarn choking of the fan. The Epic System fits both 200mm and 260mm wide band units. The fan units are equipped with OSHA-approved lockout switches. Epic Cool-Out Fan Systems are 100% stainless.
The Epic system comes with installation and operating instructions and a wiring schematic. Customer must specify line voltage so that the correct motor is installed.
The system is very low maintenance. Occasionally, a replacement 12" stainless fan or 3/4HP (0.5KW) motor may need to be replaced. Parts are available from Epic.
Epic products are intended as replacements for worn or damaged parts in OEM products. OEM Part numbers in (parenthesis) indicate either 1) Improved design 2) the part serves the same function as the OEM part, but may differ from the OEM design, or 3) it is a component of an assembly where no OEM reference number is available, or 4) it is a repair service for the referenced OEM part.
Older Superba Power Transformer Units were equipped with a hand pump to create sufficient hydraulic pressure to effect a seal on the heads at both entry and exit ends of the machine. At start-up, it often can take one-two hours or more to create the seal by hand pumping. The original hydraulic and air system needed to initiate or break the seal ran the full length of the machine and was subject to leaks, line breakage, etc.
The complete Epic Hydraulic System EE150300 has two air driven pumps mounted outboard of the line immediately adjacent to the sealing heads. By actuation of the lever in the Epic system the seal can be made on start-up in approximately 10 seconds. The Epic system is similar to Superba's hydraulic system used on the most recent 2S machine and is comparatively very low in cost.
The Epic Dual End System includes two outboard hydraulic systems, mounting brackets, and metering valve distribution blocks. The hydraulic outputs can be connected to existing hydraulic jack lines. The system comes complete with installation and operation instructions as well as a piping diagram. Desired air pressure supplied to the System is 40-60 psi or 3-4 BAR. System maintenance is extremely low. Over an extended period of time, an air pump, valve or gauge may have to be replaced. Parts are available from Epic.
Epic products are intended as replacements for worn or damaged parts in OEM products. OEM Part numbers in (parenthesis) indicate either 1) Improved design 2) the part serves the same function as the OEM part, but may differ from the OEM design, or 3) it is a component of an assembly where no OEM reference number is available, or 4) it is a repair service for the referenced OEM part.
Cooling zones are employed immediately prior to entry into the heatsetting zone and immediately after exit from the heatsetting zone to cool the yarn. Early Superbas came only with an entry end 0.5 meter cooling zone, but did have an exit 2.0 meter cooling zone. Trials proved that better yarn could be produced at a higher speed with longer cooling zones. Early Superba machines are most typically upgraded by adding a 1.5 meter extension to the 0.5 meter entry cooling zone or replacing it with a 2 meter entry cooling zone. Some yarns benefit from even longer 3.0 meter entry and exit zones. The 1.5 and 2.0 meter cooling zones include three Epic EE102004 stainless steel roller assemblies. The 3.0 includes four.
Air in the cooling zone is cooled by chilled water passing through finned stainless cooling coils. Cooling coils fit Epic/Signal cooling zones and are readily adapted to Superba machines.
Also see section on Epic/Signal Handway Blowers for Cooling Zones for increased speed and improved yarn quality.
Epic products are intended as replacements for worn or damaged parts in OEM products. OEM Part numbers in (parenthesis) indicate either 1) Improved design 2) the part serves the same function as the OEM part, but may differ from the OEM design, or 3) it is a component of an assembly where no OEM reference number is available, or 4) it is a repair service for the referenced OEM part.
SI05Epic Enterprises, Inc.SI05-16 214-05 Bolt, Insert Mounting, 3/8-16 SS Stud X
2-1/8" with Nut
Perno y Tuerca para Montage, 3/8-16 SS Stud X 2-1/8"
EA
SI05-17 214-06 O-Ring, Housing, 242 Silicone 4-1/4" OD X 4" ID
Anillo "O", 242 Silicone 4-1/4" OD X 4" ID
EA30-040
SI05-18 214-08 Washer, 3/8", Stainless
Arandela Plana de Acero Inoxidable, 3/8"
EA
SI05-19NS 214-09 Screw, Socket Head Cap, 10-32X1/2"
Tornillo Cilindrico, 10-32X1/2"
EA
SI05-21 214-12 Nut, 3/8-16" Hex
Tuerca, Hexagonal, 3/8-16"
EA
SI05-22 217-02 Bearing Housing
Coja para Rodiamento de Bolas
EA30-043
SI05-23 217-03 Bearing, Shaft, NTN#6206NSL
Rodamiento de Bolas, NTN#6206NSL
EA
SI05-24 217-04 Ring, Inside Snap (#5000-237)
Retenador Internal (#5000-237)
EA
SI05-25 217-05 Ring, Outside Snap (#5100-118)
Retenador External (#5100-118)
EA
Superba is a trademark of Superba SA
Handway Blowers may be fitted to the entry and exit cooling zones of the heatset line at the handway flanges on all tunnels. The cooling zones are cooled by forcing chilled water through the cooling coils within the tunnel. Earlier Superbas were not equipped with these blowers so that the only circulation of cool air was caused by normal air usage needed to pressurize the Superba tunnels. By adding Handway Blowers to the cooling zone ports, the blowers rapidly recirculate the chilled air to provide better cooling, better yarn quality and faster processing speeds or greater productivity.
The Epic/Signal Blowers may readily be installed on cooling zones supplied by both Superba and Epic/Signal.
The drive motor is 220/440V AC. The unit is relatively low maintenance but occasionally parts such as bearings or bushings may need to be replaced.
Epic products are intended as replacements for worn or damaged parts in OEM products. OEM Part numbers in (parenthesis) indicate either 1) Improved design 2) the part serves the same function as the OEM part, but may differ from the OEM design, or 3) it is a component of an assembly where no OEM reference number is available, or 4) it is a repair service for the referenced OEM part.
Older Superbas were equipped with a very bulky Center Electric Console Unit using DC motor controllers and DC switchgear. The DC components in the Console are largely outdated and almost impossible to obtain in the event of a break-down. The old system also meant in a dual tunnel system that both tunnels had to be shut down.
The Epic Motor Control Center is much smaller and uses simplified, state-of-the-art AC variable speed motor controllers that are readily available from electric supply houses. The Epic Center controls one tunnel, thus separating two tunnel units and allowing each tunnel to operate independently. The complete Motor Control Center is Epic part number EE150400.
The control panel measures 4'x5'x 20" (100x125x500mm) and contains 3 transistor invertors as 2-1.5 HP (1KW) invertors for the prefeed and coiler units and 1-3HP (2KW) invertor for the belt drive. Also included is an M40 Programmable Controller (PLC) for interfacing the motor controls with the computer control system (Epic or Superba). The unit is complete and includes wiring, wire tray, conduit, relays, overload switches, contactors, terminal strips, etc.
The unit is furnished with wiring instructions, schematics and the PLC program. Customer must specify voltage information so that the correct voltage components may be included.
The system is almost maintenance free. Replacement electrical controls are readily available from electrical distributors. In the event that the M40 Programmable Logic Center fails or the memory is lost, Epic can supply the Logic Center or can reprogram it either by return to Epic or by modem.
Epic products are intended as replacements for worn or damaged parts in OEM products. OEM Part numbers in (parenthesis) indicate either 1) Improved design 2) the part serves the same function as the OEM part, but may differ from the OEM design, or 3) it is a component of an assembly where no OEM reference number is available, or 4) it is a repair service for the referenced OEM part.
Epic products are intended as replacements for worn or damaged parts in OEM products. OEM Part numbers in (parenthesis) indicate either 1) Improved design 2) the part serves the same function as the OEM part, but may differ from the OEM design, or 3) it is a component of an assembly where no OEM reference number is available, or 4) it is a repair service for the referenced OEM part.
Conjunto de Rodillos de Acero Inoxidable para Camera Entrada y Salida (Enduracido)
EA(731-230-084)(720-992-452)
Superba is a trademark of Superba SA
Epic products are intended as replacements for worn or damaged parts in OEM products. OEM Part numbers in (parenthesis) indicate either 1) Improved design 2) the part serves the same function as the OEM part, but may differ from the OEM design, or 3) it is a component of an assembly where no OEM reference number is available, or 4) it is a repair service for the referenced OEM part.
Epic products are intended as replacements for worn or damaged parts in OEM products. OEM Part numbers in (parenthesis) indicate either 1) Improved design 2) the part serves the same function as the OEM part, but may differ from the OEM design, or 3) it is a component of an assembly where no OEM reference number is available, or 4) it is a repair service for the referenced OEM part.
SI08Epic Enterprises, Inc.SI08-13 219-01B Bushing, Motor
Buje para Motor
EA
SI08-14 219-02 Timing Belt
Cinta del Tiempo
EA
SI08-15 219-03A Turbine Shaft Pulley
Polea para Eje de Turbina
EA30-060
SI08-16 219-04 Motor for CBS Unit
Motor para CBS
EA
SI08-17 220-01 Main Base Assembly for CBS Unit CALL EPIC FOR PRICING
Conjunto de Caja para CBSEPOPEYA DE LA LLAMADA PARA TASAR
EA
SI08-18 220-02 Motor Mounting Pivot Shaft
Eje para Montage de Motor
EA
SI08-19 220-03 Motor Adj. Pivot Shaft
Eje de Ajuste
EA
SI08-20 220-04 Adjustment Pivot Shaft Set Collar (2 Required)
Collarin para Eje de Ajuste
EA
SI08-21 220-05 Motor Adjustment Pivot Shaft Set Collar (4 Required)
Collarin para Eje de Adjuste de Motor
EA
SI08-22 220-06 Motor Adjustment Bolt
Tornillo para Ajuste de Motor
EA
SI08-23 220-07 Motor Mounting Plate
Placa para Montage de Motor
EA
SI08-24 219-01C Key
Cuna
EA
CBS RECIRCULATING BLOWER SYSTEMS are offered for the original six meter heatset tunnel and the full nine meter heatset tunnel. These two systems are identical except in the length of the return exterior mounted hot air tube. Both fit Superba machines.
COMPLETE CBS RRECIRCULATING BLOWER ASSEMLIES ARE:
CC-RB17-6 COMPLETE 6 METER CBS WITH 16" BLOWER FANCC-RB17-9 COMPLETE 9 METER CBS WITH 16" BLOWER FAN
The fan drive motor is 220/440V. The system is supplied with installation and operating instructions. CBS entry and exit manifolds are included with the system. Manifolds must be installed in tunnels by a certified ASME shop. Epic/Signal can arrange installation of manifolds. Please call for details.
Epic Enterprises, Inc., P.O. Box 979, Southern Pines, NC 28388-0979 USATelephone Toll Free 800-648-7273 or 910-692-5441 Outside USA
The system takes the hot air from the exit heatsetting zone, where air temperature would be the highest, via the 16" (406mm) fan and returns it to the entry heatsetting zone. As the hot air re-enters the entry heating zone, it is forced upward through a stainless air distribution tray and through the yarn being carried on the transport belt. The effect is that the yarn receives full and near uniform heatset temperature for the entire length of the heatset tunnel. The system allows the plant to run a greater yarn mass on the belt at higher speeds to increase productivity.
Epic products are intended as replacements for worn or damaged parts in OEM products. OEM Part numbers in (parenthesis) indicate either 1) Improved design 2) the part serves the same function as the OEM part, but may differ from the OEM design, or 3) it is a component of an assembly where no OEM reference number is available, or 4) it is a repair service for the referenced OEM part.
SI08A-24 217-07 Screw, Hex Head Cap, 3/8-16 X 1 3/4"
Tornillo Hexagonal, 3/8-16 X 1 3/4"
EA
SI08A-25 218-02 Removable Housing Side Wall
Protectador Lado
EA
SI08A-26 218-04 Housing Gasket
Anillo de Guarnicion
EA
SI08A-27 219-03A Turbine Shaft Pulley
Polea para Eje de Turbina
EA30-060
SI08A-28 219-03B Turbine Shaft Bushing
Buje para Eje de Turbina
EA
SI08A-29 219-03C Key
Cuna
EA
Superba is a trademark of Superba SA
Epic products are intended as replacements for worn or damaged parts in OEM products. OEM Part numbers in (parenthesis) indicate either 1) Improved design 2) the part serves the same function as the OEM part, but may differ from the OEM design, or 3) it is a component of an assembly where no OEM reference number is available, or 4) it is a repair service for the referenced OEM part.
SI11-01 YS-09-R2 Shaft, Fan 14-3/4" Long (New Optibulk)
Ejerde Ventilador para Optibulk (Nuevo)
EA
SI11-02 YS-09-R1 Shaft, Fan x 12-3/4" Long (Old Optibulk & EZ)
Eje de Ventilador para optibulky EZ (Viejo), 12-3/4" Long
EA
SI11-02A YS-09-R3 Shaft, Fan 13 1/2" (EZ Conversion)
Ejerde Ventilador, 13 1/2"
EA30-250
SI11-03 YS-06-S10 Support, Yarn Belt
Soporte de Correa para Hilo
EA
SI11-04 YS-03-07 Rubber, Silicone (1" x 3/8 Wide)
Empaqueta dura de Goma-Silicona
EA30-007
SI11-06 YS-03-05 Blade, Fan
Hoja para Ventilador
EA30-005
SI11-07 YS-03-04 Seal, Fan Shaft Steam
Anillo de selladura para Eje de Ventilador
EA30-004
SI11-08 YS-03-03 Bearing, Fan Shaft (2 per Cabinet)
rodamiento de Bolas para Eje de Ventilador
EA
SI11-09 YS-03-02 Coupling, Fan Shaft
Acopladura para Eje de Ventilador
EA30-002
SI11-10 YS-03-01 Motor, Fan
Motor para Ventilador
EA
SI11-11 YS-01-31 Probe, Temperature, 6 Inch
Tienta para Tempeatura, 6 Inch
EA
SI11-12 YS-01-21 Probe, Temperature, 12 Inch
Tienta para Temperatura, 12 inch
EA
SI11-13 OPT-E-251 Cylinder, Front
Cilindro Frente
EA
SI11-14 OPT-E-242 Cylinder, Side
Cilindro Lado
EA
SI11-15 ET-4 Motor & Fan Mount Cabinet
Gabinete para Motory Montage de Ventilador
EA
Signal originally produced the OptiBulk Prebulker and an upgrade of the Superba prebulker known as EX Top or EZ Conversion. Recent installations now use the more efficient Epic Prebulker (see section on Epic Prebulker).
Epic Enterprises, Inc., P.O. Box 979, Southern Pines, NC 28388-0979 USATelephone Toll Free 800-648-7273 or 910-692-5441 Outside USA
Because many of the original Signal Prebulkers are in service, Epic offers the spare parts for Optibulk and EZ Top or EZ Conversion.
Epic products are intended as replacements for worn or damaged parts in OEM products. OEM Part numbers in (parenthesis) indicate either 1) Improved design 2) the part serves the same function as the OEM part, but may differ from the OEM design, or 3) it is a component of an assembly where no OEM reference number is available, or 4) it is a repair service for the referenced OEM part.