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2012-2:FP2012-2(ME-NT3)
底面仕上の加工が良好で立ち壁仕上げ加工もできる
エンドミルエンドミル
A cutting tool with multi-flute specifications to speed up finishing
Multi-function end millprovides good bottom finishing and can also perform standing wall finishing.
SPEEDUP
切削進化Cutting advance
が図れる切削工具です!!多刃仕様により仕上げ加工のスピードアップ
予告なく、改良・改善のために仕様変更することがあります。Specifications for the products listed in this catalog are subjectto change without notice due to replacement or modification.
●印:標準在庫品です。●:Stocked Items. 無印:受注生産品です。 No Mark:Manufactured upon request only.
●印:標準在庫品です。●:Stocked Items.
■ 部品番号 Parts
モジュラーシャンク
ボア250-141
--
100-178104-T8 P-37
ねじ焼き付き防止剤
ASPVM20 R-ASPVS20 R-ASPVB20 R-ASPVB20 RM-
10 25
M10
16
(エアー穴付)
【注意】各切れ刃にエアー、切削油剤を供給する場合は上記アーバ用ねじをご使用下さい。
E
φD
c
φD
b
φD
2
Lf
C
L13
M
L2
5φ
Dc
φD
sφD
1
L
L1 Rs3
5
商品コードItem Code
商品コードItem Code
在庫Stock
在庫Stock
使用インサートInserts
使用インサートInserts
刃数No.of Flute
刃数No.of Flute
タイプType
寸 法 Size (mm)商品コードItem Code
商品コードItem Code
在庫Stock
使用インサートInserts
刃数No.ofFlute
タイプType
タイプType
モジュラー
Mod
ular
Inside diameter inch
Inside diameter mm
●印:標準在庫品です。●:Stocked Items. 【注意】アーバ用ねじは付属しません。 【Note】Arbor screw is not included.
精度Tolerance
Class
サーメットコートCermet Coated
●●
★★
JSコートJS Coated
JMコートJM Coated
●●
●●
★★
★★
★
JPコートJP Coated
ATHコートATH Coated
JXコートJX Coated
DLCコートDLC Coated
形状Shape
【Note】When supplying air and cutting agent to each flute, please use the arbor screws listed above.
形状 Shapeタイプ
Type
Modular
Shank
Bore
部品名 Parts
適用カッタCutter body
クランプねじClamp screw
アーバ用ねじArbor screw
ドライバーScrew Driver Screw burning protective agent
(With Air hole)
シャンクタイプ
Sha
nk T
ype
H classH級
N classN級
Planing
平面平面
Slotting
溝
Side Cutting
側面側面
Die-sinking
彫込み
Profiling
曲面
Helical
ヘリカルマスターインサートによる刃径の許容差
Mill dia. tolerance for the master insert.
0-0.1
Finishing
仕上Roughing
荒 中仕上Semi
FinishingMaximum Notch
最大切込量
3.0
Planing
平面平面
Slotting
溝
Side Cutting
側面側面
Die-sinking
彫込み
Profiling
曲面
Helical
ヘリカルマスターインサートによる刃径の許容差
Mill dia. tolerance for the master insert.
0-0.1
Finishing
仕上Roughing
荒 中仕上Semi
FinishingMaximum Notch
最大切込量
3.0
Planing
平面平面
Slotting
溝
Side Cutting
側面側面
Die-sinking
彫込み
Profiling
曲面
Helical
ヘリカルマスターインサートによる刃径の許容差
Mill dia. tolerance for the master insert.
0-0.1
Finishing
仕上Roughing
荒 中仕上Semi
FinishingMaximum Notch
最大切込量
3.0
Fig-1 Fig-2
WR
hrε
T
11°
R
hrε
T
11°
Fig-3(CBN) Fig-4(CBN)
11°
WR
h
rε TR
h
rε T
11°
MZ1000
ATH08M
JX1020
JX1045
BH250
SD5010
JS4060
JP4020
JP4005
JM4060
【注意】①モジュラーミル及び専用シャンク、専用アーバの「工具端面」「モジュラーネジ部」にグリースなどの潤滑剤は塗布しないで下さい。【Note】①Do not apply lubricants such as grease, etc. to the “contact faces” and “modular screws” of the “modular mill”, “the shank” and “the arbor”.
鋼SUS等FC・FCD高硬度材アルミニウム合金チタン合金
Carbon steels
SUS, etc.
Hardened steels
Aluminum Alloy
Titanium Alloy
:一般切削・第一推奨General cutting, First recommended
:一般切削・第二推奨General cutting, Second recommended
★印:新商品の標準在庫品です。★:Stocked Items of New products. ●印:標準在庫品です。●:Stocked Items. 無印:受注生産品です。 No Mark:Manufactured upon request only.
Polish Mill V type ASPV typeASPV形ASPV形ASPV形ASPV形ポリッシュミルポリッシュミル VタイプVタイプ
●印:標準在庫品です。●:Stocked Items. 無印:受注生産品です。 No Mark:Manufactured upon request only.
●印:標準在庫品です。●:Stocked Items.
■ 部品番号 Parts
モジュラーシャンク
ボア250-141
--
100-178104-T8 P-37
ねじ焼き付き防止剤
ASPVM20 R-ASPVS20 R-ASPVB20 R-ASPVB20 RM-
10 25
M10
16
(エアー穴付)
【注意】各切れ刃にエアー、切削油剤を供給する場合は上記アーバ用ねじをご使用下さい。
E
φD
c
φD
b
φD
2
Lf
C
L13
M
L2
5φ
Dc
φD
sφD
1
L
L1 Rs3
5
商品コードItem Code
商品コードItem Code
在庫Stock
在庫Stock
使用インサートInserts
使用インサートInserts
刃数No.of Flute
刃数No.of Flute
タイプType
寸 法 Size (mm)商品コードItem Code
商品コードItem Code
在庫Stock
使用インサートInserts
刃数No.ofFlute
タイプType
タイプType
モジュラー
Mod
ular
Inside diameter inch
Inside diameter mm
●印:標準在庫品です。●:Stocked Items. 【注意】アーバ用ねじは付属しません。 【Note】Arbor screw is not included.
精度Tolerance
Class
サーメットコートCermet Coated
●●
★★
JSコートJS Coated
JMコートJM Coated
●●
●●
★★
★★
★
JPコートJP Coated
ATHコートATH Coated
JXコートJX Coated
DLCコートDLC Coated
形状Shape
【Note】When supplying air and cutting agent to each flute, please use the arbor screws listed above.
形状 Shapeタイプ
Type
Modular
Shank
Bore
部品名 Parts
適用カッタCutter body
クランプねじClamp screw
アーバ用ねじArbor screw
ドライバーScrew Driver Screw burning protective agent
(With Air hole)
シャンクタイプ
Sha
nk T
ype
H classH級
N classN級
Planing
平面平面
Slotting
溝
Side Cutting
側面側面
Die-sinking
彫込み
Profiling
曲面
Helical
ヘリカルマスターインサートによる刃径の許容差
Mill dia. tolerance for the master insert.
0-0.1
Finishing
仕上Roughing
荒 中仕上Semi
FinishingMaximum Notch
最大切込量
3.0
Planing
平面平面
Slotting
溝
Side Cutting
側面側面
Die-sinking
彫込み
Profiling
曲面
Helical
ヘリカルマスターインサートによる刃径の許容差
Mill dia. tolerance for the master insert.
0-0.1
Finishing
仕上Roughing
荒 中仕上Semi
FinishingMaximum Notch
最大切込量
3.0
Planing
平面平面
Slotting
溝
Side Cutting
側面側面
Die-sinking
彫込み
Profiling
曲面
Helical
ヘリカルマスターインサートによる刃径の許容差
Mill dia. tolerance for the master insert.
0-0.1
Finishing
仕上Roughing
荒 中仕上Semi
FinishingMaximum Notch
最大切込量
3.0
Fig-1 Fig-2
WR
hrε
T
11°
R
hrε
T
11°
Fig-3(CBN) Fig-4(CBN)
11°
WR
h
rε TR
h
rε T
11°
MZ1000
ATH08M
JX1020
JX1045
BH250
SD5010
JS4060
JP4020
JP4005
JM4060
【注意】①モジュラーミル及び専用シャンク、専用アーバの「工具端面」「モジュラーネジ部」にグリースなどの潤滑剤は塗布しないで下さい。【Note】①Do not apply lubricants such as grease, etc. to the “contact faces” and “modular screws” of the “modular mill”, “the shank” and “the arbor”.
鋼SUS等FC・FCD高硬度材アルミニウム合金チタン合金
Carbon steels
SUS, etc.
Hardened steels
Aluminum Alloy
Titanium Alloy
:一般切削・第一推奨General cutting, First recommended
:一般切削・第二推奨General cutting, Second recommended
★印:新商品の標準在庫品です。★:Stocked Items of New products. ●印:標準在庫品です。●:Stocked Items. 無印:受注生産品です。 No Mark:Manufactured upon request only.
Polish Mill V type ASPV typeASPV形ASPV形ASPV形ASPV形ポリッシュミルポリッシュミル VタイプVタイプ
【Note】①Commercial milling chucks can be used. ②Dimensions in parentheses are when ABPFM, ARPFM, or BCFM is attached.
【Note】①Commercial milling chucks can be used.②Dimensions in parentheses are when ABPFM, ARPFM, or BCFM is attached.
●印:標準在庫品です。●:Stocked Items.
●印:標準在庫品です。●:Stocked Items.
●印:標準在庫品です。●:Stocked Items.
※For neck section or total length, additional machining to user specifications is possible.
※For neck section, additional machining to user specifications is possible. ※For neck section, additional machining to user specifications is possible.
商品コードItem Code
商品コードItem Code
商品コードItem Code
在庫 S
tock
在庫 St
ock
在庫 S
tock
備考Note
備考 N
ote
備考Note
適用カッタ(θκ)Cutter body
適用カッタ(θκ)Cutter body
適用カッタ(θκ)Cutter body
エアー穴付
With
Air
hole
エアー穴付
With
Air
hole
エアー穴付
With
Air
hole
【Note】①When using the BT30 arbor for modular mills, determine the processing conditions using the standard cutting conditions table as a general guide.If vibrations are a concern due to the processing conditions, adjust conditions by 1.reducing cutting depth (ap) or 2.reducing per-flute feed rate (fz). ②The L3 , Lf and L1 dimensions in parentheses show the data with ABPFM, ARPFM, or BCFM attached.
【注意】L3、Lf、L1の( )寸法は、ABPFM/ARPFM/BCFM取付け時を示します。
●印:標準在庫品です。 ●:Stocked Items. 無印:受注生産品です。 No Mark:Manufactured upon request only. 【注意】①クーラントパイプは付属しております。 ②L3、Lf、L1の( )寸法は、ABPFM/ARPFM/BCFM取付け時を示します。【Note】①Coolant Pipe is attached.
②The L3 , Lf and L1 dimensions in parentheses show the data with ABPFM, ARPFM, or BCFM attached.
Maximum efficiency for BT,HSK spindle machines due to the reduction in the “actual” overhang in long and extra-long applications.
ポイント
Point
Example : Overhang and Application Area
カッタ:ASPVM2020R‐3
ア-バ:BT30‐10.5‐20‐18Cutter
Arbor
カッタ:ASPVS2020R‐3
ア-バ:市販ミ-リングチャック
(BT30タイプ)
Cutter
Arbor : Commercial milling
chuck (BT30 type)
無印:受注生産品です。 No Mark:Manufactured upon request only.
【Note】The L3 , Lf and L1 dimensions in parentheses show the data with ABPFM, ARPFM, or BCFM attached.
①When※2 and※1 (p4) are used together as a set, there is no interference.②Commercial milling chucks or shrink-fit holders can be used.
③Dimensions in parentheses are when ABPFM,ARPFM, or BCFM is attached.④For the Ø40 size. it is recommended that the protrusion length be 200mm or less.
【Note】①Commercial milling chucks can be used. ②Dimensions in parentheses are when ABPFM, ARPFM, or BCFM is attached.
【Note】①Commercial milling chucks can be used.②Dimensions in parentheses are when ABPFM, ARPFM, or BCFM is attached.
●印:標準在庫品です。●:Stocked Items.
●印:標準在庫品です。●:Stocked Items.
●印:標準在庫品です。●:Stocked Items.
※For neck section or total length, additional machining to user specifications is possible.
※For neck section, additional machining to user specifications is possible. ※For neck section, additional machining to user specifications is possible.
商品コードItem Code
商品コードItem Code
商品コードItem Code
在庫 S
tock
在庫 St
ock
在庫 S
tock
備考Note
備考 N
ote
備考Note
適用カッタ(θκ)Cutter body
適用カッタ(θκ)Cutter body
適用カッタ(θκ)Cutter body
エアー穴付
With
Air
hole
エアー穴付
With
Air
hole
エアー穴付
With
Air
hole
【Note】①When using the BT30 arbor for modular mills, determine the processing conditions using the standard cutting conditions table as a general guide.If vibrations are a concern due to the processing conditions, adjust conditions by 1.reducing cutting depth (ap) or 2.reducing per-flute feed rate (fz). ②The L3 , Lf and L1 dimensions in parentheses show the data with ABPFM, ARPFM, or BCFM attached.
【注意】L3、Lf、L1の( )寸法は、ABPFM/ARPFM/BCFM取付け時を示します。
●印:標準在庫品です。 ●:Stocked Items. 無印:受注生産品です。 No Mark:Manufactured upon request only. 【注意】①クーラントパイプは付属しております。 ②L3、Lf、L1の( )寸法は、ABPFM/ARPFM/BCFM取付け時を示します。【Note】①Coolant Pipe is attached.
②The L3 , Lf and L1 dimensions in parentheses show the data with ABPFM, ARPFM, or BCFM attached.
Maximum efficiency for BT,HSK spindle machines due to the reduction in the “actual” overhang in long and extra-long applications.
ポイント
Point
Example : Overhang and Application Area
カッタ:ASPVM2020R‐3
ア-バ:BT30‐10.5‐20‐18Cutter
Arbor
カッタ:ASPVS2020R‐3
ア-バ:市販ミ-リングチャック
(BT30タイプ)
Cutter
Arbor : Commercial milling
chuck (BT30 type)
無印:受注生産品です。 No Mark:Manufactured upon request only.
【Note】The L3 , Lf and L1 dimensions in parentheses show the data with ABPFM, ARPFM, or BCFM attached.
①When※2 and※1 (p4) are used together as a set, there is no interference.②Commercial milling chucks or shrink-fit holders can be used.
③Dimensions in parentheses are when ABPFM,ARPFM, or BCFM is attached.④For the Ø40 size. it is recommended that the protrusion length be 200mm or less.
②L3、Lf、L1の( )寸法は、ABPFM/ARPFM/BCFM取付け時を示します。 無印:受注生産品です。 No Mark:Manufactured upon request only.
Polish Mill V type ASPV typeASPV形ASPV形ASPV形ASPV形ポリッシュミルポリッシュミル VタイプVタイプ
7
■ 切削性能:各仕上げ加工のvc-T線図 Cutting performance: Vc-T diagrams for various finishing●底面仕上げ加工におけるvc-T線図 vc -T diagrams for bottom finishing ●側面仕上げ加工におけるvc-T線図 vc-T diagrams for side finishing
被削材 Work Material : S50C(220HB)使用工具 Tools : ASPVM2020R‐3アーバ Arbor : BT30‐10.5‐20‐18インサート Insert : MPHW060308ZEL‐1.5(MZ1000)突き出し Overhang : 50mm使用機械 Machine used : 縦型 Vertical type (BT30)1刃当りの送り Feed rate per flute : 0.15mm/t切込み Depth of cut : ap×ae=0.2×10mmエアー Air
被削材 Work Material : プリハードン鋼 Pre-Harden Steels(32HRC)使用工具 Tools : ASPVM2020R‐3アーバ Arbor : BT30‐10.5‐20‐18インサート Insert : MPHW060308ZEL‐1.5(MZ1000)突き出し Overhang : 50mm使用機械 Machine used : 縦型 Vertical type (BT30)1刃当りの送り Feed rate per flute : 0.15mm/t切込み Depth of cut :ap×ae=0.2×10mmエアー Air
被削材 Work Material : プリハードン鋼 Pre-Harden Steels(40HRC)使用工具 Tools : ASPVM2020R‐3アーバ Arbor : BT30‐10.5‐20‐18インサート Insert : MPHW060308ZEL‐1.5(ATH08M)突き出し Overhang : 50mm使用機械 Machine used : 縦型 Vertical type (BT30)1刃当りの送り Feed rate per flute : 0.15mm/t切込み Depth of cut : ap×ae=0.2×10mmエアー Air
被削材 Work Material : SKD11(61HRC)使用工具 Tools : ASPVM2020R‐3アーバ Arbor : BT30‐10.5‐20‐18インサート Insert : MPHW060308ZEL‐1.5(ATH08M)突き出し Overhang : 50mm使用機械 Machine used : 縦型 Vertical type (BT30)1刃当りの送り Feed rate per flute : 0.05、0.1mm/t切込み Depth of cut : ap×ae=0.2×10mmエアー Air
被削材 Work Material : FC250使用工具 Tools : ASPVB2050R‐7アーバ Arbor : BT50‐22.225‐50‐50インサート Insert : MPHW060308ZEL‐1.5(ATH08M)突き出し Overhang : 100mm使用機械 Machine used : 縦型 Vertical type (BT50)1刃当りの送り Feed rate per flute : 0.15mm/t切込み Depth of cut : ap×ae=0.2×40mmエアー Air
【 炭素鋼 】 被削材 Work Material : S50C(220HB)使用工具 Tools : ASPVM2032R‐5アーバ Arbor : ASC32‐17‐260‐140インサート Insert : MPHW060308ZEL(ATH08M)突き出し Overhang : 200mm使用機械 Machine used : 縦型 Vertical type (BT50)1刃当りの送り Feed rate per flute : 0.1mm/t切込み Depth of cut : ap×ae=1×0.1mmエアー Air
被削材 Work Material : プリハードン鋼HPM7 Pre-Harden Steels HPM7 (32HRC)使用工具 Tools : ASPVM2032R‐5アーバ Arbor : ASC32‐17‐260‐140インサート Insert : MPHW060308ZEL(ATH08M)突き出し Overhang : 200mm使用機械 Machine used : 縦型 Vertical type (BT50)1刃当りの送り Feed rate per flute : 0.1mm/t切込み Depth of cut : ap×ae=1×0.1mmエアー Air
被削材 Work Material : プリハードン鋼 Pre-Harden Steels (40HRC)使用工具 Tools : ASPVM2032R‐5アーバ Arbor : ASC32‐17‐260‐140インサート Insert : MPHW060308ZEL(ATH08M)突き出し Overhang : 200mm使用機械 Machine used : 縦型 Vertical type (BT50)1刃当りの送り Feed rate per flute : 0 .1mm/t切込み Depth of cut : ap×ae=1×0.1mmエアー Air
被削材 Work Material : SKD61(48HRC)使用工具 Tools : ASPVM2032R‐5アーバ Arbor : ASC32‐17‐260‐140インサート Insert : MPHW060308ZEL(ATH08M)突き出し Overhang : 200mm使用機械 Machine used : 縦型 Vertical type (BT50)1刃当りの送り Feed rate per flute : 0.1mm/t切込み Depth of cut : ap×ae=1×0.1mmエアー Air
中心まで切れ刃がないため傾斜角度と穴径は制御されますが、下図に示すように傾斜切削やヘリカル切削にて、下穴がなくてもダイレクトに彫り込み加工が可能です。■ ダイレクトに彫り込み加工も可能 Processing by direct milling is also possible.
Carbon Steels
【プラスチック金型鋼】Material for plastic mold
【プラスチック金型鋼】Material for plastic mold
【冷間ダイス鋼】Cold-worked die steel
【鋳鉄】Cast Iron
※Tool life shown is for flank wear width of 0.2mm.
【炭素鋼】Carbon Steels
【プラスチック金型鋼】Material for plastic mold
【プラスチック金型鋼】Material for plastic mold
※Tool life shown is for flank wear width of 0.15mm.
【熱間ダイス網】Hot-worked die steel
【炭素鋼】Carbon Steels
〈刃径φ32の場合〉When mill diameter is φ32
〈刃径φ50の場合〉When mill diameter is φ50
Since the cutting flute do not extend to the center, there are limitations on the ramp angle and hole diameter, but as shown below, processing by direct milling without a pilot hole is possible for ramping and helical milling.
※逃げ面摩耗幅0.15mmにおける寿命を表しております。 ※Tool life shown is for flank wear width of 0.15mm.
【Note】① The ramp angle θ should be set within the ranges listed above. Use at ramp angles of 0.5。 or less is recommended.② For hole diameters outside the ranges listed above, a pilot hole should be drilled before milling.
【鋳鉄】Cast Iron
【鋳鉄】Cast Iron 14
12
10
8
6
4
2
00 0.1 0.2 0.3 0.4
0 1,337 2,674 4,011 5,348
MPHW060308ZEL
MPHW060308ZEL-1.5
仕上げ面粗さ F
inis
hed
surfa
ce ro
ughn
ess
(μm
)
テーブル送りvf Table feed rate (mm/min)
一刃の送り Feed rate (mm/t)
100
200
400
600
1,000
10 100 200 300 500
切削時間T Cutting time (min)
切削速度
vcC
uttin
g sp
eed
(m/m
in)
100
200
400
600
1,000
10 100 200 300 500切削時間T Cutting time (min)
切削速度
vcC
uttin
g sp
eed
(m/m
in)
切削速度
vcC
uttin
g sp
eed
(m/m
in)
切削時間T Cutting time (min)
500
300
200
100
10 60 100 200
切削速度
vcC
uttin
g sp
eed
(m/m
in)
500
300
200
100
10 60 100 200切削時間T Cutting time (min)
切削速度
vcC
uttin
g sp
eed
(m/m
in)
切削時間T Cutting time (min)
500
300
200
100
10 60 100 200
切削速度
vcC
uttin
g sp
eed
(m/m
in)
15010080
50
30
100505 10 250切削時間T Cutting time (min)
f z=0.05mm/t
f z=0.1mm/t
被削材 Work Material : S50C(220HB)使用工具 Tools : ASPVM2032R‐5シャンク Shank : AS32‐17‐110‐30インサート Insert : MPHW060308ZEL‐1.5(MZ1000) : MPHW060308ZEL(MZ1000)突き出し Overhang : 70mm使用機械 Machine used : 縦型 Vertical type(BT50)切削速度 Cutting speed : vc=200.300m/min切込み Depth of cut : ap×ae=0.2×32(溝)(Full) mmエアー Air
被削材 Work Material : S50C(220HB)使用工具 Tools : ASPVB2050R-7アーバ Arbor : BT50‐22.225‐50‐50インサート Insert : MPHW060308ZEL‐1.5(MZ1000) : MPHW060308ZEL(MZ1000)突き出し Overhang : 100mm使用機械 Machine used : 縦型 Vertical type(BT50)回転数 Rotation speed : n=1,910min-1切削速度 Cutting speed : vc=300m/min切込み Depth of cut : ap×ae=0.2×50(溝)(Full) mmエアー Air
Vc=200m/minMPHW060308ZEL-1.5
10
8
6
4
2
00 0.1 0.2 0.3 0.4
0 995 1,990 2,985 3,980
仕上げ面粗さ F
inis
hed
surfa
ce ro
ughn
ess
(μm
)
テーブル送りvf Table feed rate (mm/min)
一刃の送り Feed rate (mm/t)
Vc=300m/minMPHW060308ZEL-1.5
Vc=200m/minMPHW060308ZEL
100
800
200
400
1,000
10 100 200 300 500 1,000 1,200
切削時間T Cutting time (min)
切削速度
vcC
uttin
g sp
eed
(m/m
in)
100
800
200
400
1,000
切削時間T Cutting time (min)
切削速度
vcC
uttin
g sp
eed
(m/m
in)
10 100 200 300 500 1,000
切削速度
vcC
uttin
g sp
eed
(m/m
in)
切削時間T Cutting time (min)
1,000800
400
200
10010 100 300 500 1,000200
切削時間T Cutting time (min)
切削速度
vcC
uttin
g sp
eed
(m/m
in)
100
200
400
600
1,000
10 100 200 300 500
MPHW060308ZEL(ATH08M)pf×ae=1×0.2mm
MPHW060308ZEL(JX1020)pf×ae=1×0.5mm
切削時間T Cutting time (min)
切削速度
vcC
uttin
g sp
eed
(m/m
in)
10100
200
400
8001,000
100 200 300 500 1,000
切削時間T Cutting time (min)
100
200
400
8001,000
10 100 200 300 500 1,000
切削速度
vcC
uttin
g sp
eed
(m/m
in)
Polish Mill V type ASPV typeASPV形ASPV形ASPV形ASPV形ポリッシュミルポリッシュミル VタイプVタイプ
8
■ 切削性能:各仕上げ加工のvc-T線図 Cutting performance: Vc-T diagrams for various finishing●底面仕上げ加工におけるvc-T線図 vc -T diagrams for bottom finishing ●側面仕上げ加工におけるvc-T線図 vc-T diagrams for side finishing
被削材 Work Material : S50C(220HB)使用工具 Tools : ASPVM2020R‐3アーバ Arbor : BT30‐10.5‐20‐18インサート Insert : MPHW060308ZEL‐1.5(MZ1000)突き出し Overhang : 50mm使用機械 Machine used : 縦型 Vertical type (BT30)1刃当りの送り Feed rate per flute : 0.15mm/t切込み Depth of cut : ap×ae=0.2×10mmエアー Air
被削材 Work Material : プリハードン鋼 Pre-Harden Steels(32HRC)使用工具 Tools : ASPVM2020R‐3アーバ Arbor : BT30‐10.5‐20‐18インサート Insert : MPHW060308ZEL‐1.5(MZ1000)突き出し Overhang : 50mm使用機械 Machine used : 縦型 Vertical type (BT30)1刃当りの送り Feed rate per flute : 0.15mm/t切込み Depth of cut :ap×ae=0.2×10mmエアー Air
被削材 Work Material : プリハードン鋼 Pre-Harden Steels(40HRC)使用工具 Tools : ASPVM2020R‐3アーバ Arbor : BT30‐10.5‐20‐18インサート Insert : MPHW060308ZEL‐1.5(ATH08M)突き出し Overhang : 50mm使用機械 Machine used : 縦型 Vertical type (BT30)1刃当りの送り Feed rate per flute : 0.15mm/t切込み Depth of cut : ap×ae=0.2×10mmエアー Air
被削材 Work Material : SKD11(61HRC)使用工具 Tools : ASPVM2020R‐3アーバ Arbor : BT30‐10.5‐20‐18インサート Insert : MPHW060308ZEL‐1.5(ATH08M)突き出し Overhang : 50mm使用機械 Machine used : 縦型 Vertical type (BT30)1刃当りの送り Feed rate per flute : 0.05、0.1mm/t切込み Depth of cut : ap×ae=0.2×10mmエアー Air
被削材 Work Material : FC250使用工具 Tools : ASPVB2050R‐7アーバ Arbor : BT50‐22.225‐50‐50インサート Insert : MPHW060308ZEL‐1.5(ATH08M)突き出し Overhang : 100mm使用機械 Machine used : 縦型 Vertical type (BT50)1刃当りの送り Feed rate per flute : 0.15mm/t切込み Depth of cut : ap×ae=0.2×40mmエアー Air
【 炭 素 鋼 】 被削材 Work Material : S50C(220HB)使用工具 Tools : ASPVM2032R‐5アーバ Arbor : ASC32‐17‐260‐140インサート Insert : MPHW060308ZEL(ATH08M)突き出し Overhang : 200mm使用機械 Machine used : 縦型 Vertical type (BT50)1刃当りの送り Feed rate per flute : 0.1mm/t切込み Depth of cut : ap×ae=1×0.1mmエアー Air
被削材 Work Material : プリハードン鋼HPM7 Pre-Harden Steels HPM7 (32HRC)使用工具 Tools : ASPVM2032R‐5アーバ Arbor : ASC32‐17‐260‐140インサート Insert : MPHW060308ZEL(ATH08M)突き出し Overhang : 200mm使用機械 Machine used : 縦型 Vertical type (BT50)1刃当りの送り Feed rate per flute : 0.1mm/t切込み Depth of cut : ap×ae=1×0.1mmエアー Air
被削材 Work Material : プリハードン鋼 Pre-Harden Steels (40HRC)使用工具 Tools : ASPVM2032R‐5アーバ Arbor : ASC32‐17‐260‐140インサート Insert : MPHW060308ZEL(ATH08M)突き出し Overhang : 200mm使用機械 Machine used : 縦型 Vertical type (BT50)1刃当りの送り Feed rate per flute : 0 .1mm/t切込み Depth of cut : ap×ae=1×0.1mmエアー Air
被削材 Work Material : SKD61(48HRC)使用工具 Tools : ASPVM2032R‐5アーバ Arbor : ASC32‐17‐260‐140インサート Insert : MPHW060308ZEL(ATH08M)突き出し Overhang : 200mm使用機械 Machine used : 縦型 Vertical type (BT50)1刃当りの送り Feed rate per flute : 0.1mm/t切込み Depth of cut : ap×ae=1×0.1mmエアー Air
中心まで切れ刃がないため傾斜角度と穴径は制御されますが、下図に示すように傾斜切削やヘリカル切削にて、下穴がなくてもダイレクトに彫り込み加工が可能です。■ ダイレクトに彫り込み加工も可能 Processing by direct milling is also possible.
Carbon Steels
【プラスチック金型鋼】Material for plastic mold
【プラスチック金型鋼】Material for plastic mold
【冷間ダイス鋼】Cold-worked die steel
【鋳鉄】Cast Iron
※Tool life shown is for flank wear width of 0.2mm.
【炭素鋼】Carbon Steels
【プラスチック金型鋼】Material for plastic mold
【プラスチック金型鋼】Material for plastic mold
※Tool life shown is for flank wear width of 0.15mm.
【熱間ダイス網】Hot-worked die steel
【炭素鋼】Carbon Steels
〈刃径φ32の場合〉When mill diameter is φ32
〈刃径φ50の場合〉When mill diameter is φ50
Since the cutting flute do not extend to the center, there are limitations on the ramp angle and hole diameter, but as shown below, processing by direct milling without a pilot hole is possible for ramping and helical milling.
※逃げ面摩耗幅0.15mmにおける寿命を表しております。 ※Tool life shown is for flank wear width of 0.15mm.
【Note】① The ramp angle θ should be set within the ranges listed above. Use at ramp angles of 0.5。 or less is recommended.② For hole diameters outside the ranges listed above, a pilot hole should be drilled before milling.
【鋳鉄】Cast Iron
【鋳鉄】Cast Iron 14
12
10
8
6
4
2
00 0.1 0.2 0.3 0.4
0 1,337 2,674 4,011 5,348
MPHW060308ZEL
MPHW060308ZEL-1.5
仕上げ面粗さ F
inis
hed
surfa
ce ro
ughn
ess
(μm
)
テーブル送りvf Table feed rate (mm/min)
一刃の送り Feed rate (mm/t)
100
200
400
600
1,000
10 100 200 300 500
切削時間T Cutting time (min)
切削速度
vcC
uttin
g sp
eed
(m/m
in)
100
200
400
600
1,000
10 100 200 300 500切削時間T Cutting time (min)
切削速度
vcC
uttin
g sp
eed
(m/m
in)
切削速度
vcC
uttin
g sp
eed
(m/m
in)
切削時間T Cutting time (min)
500
300
200
100
10 60 100 200
切削速度
vcC
uttin
g sp
eed
(m/m
in)
500
300
200
100
10 60 100 200切削時間T Cutting time (min)
切削速度
vcC
uttin
g sp
eed
(m/m
in)
切削時間T Cutting time (min)
500
300
200
100
10 60 100 200
切削速度
vcC
uttin
g sp
eed
(m/m
in)
15010080
50
30
100505 10 250切削時間T Cutting time (min)
f z=0.05mm/t
f z=0.1mm/t
被削材 Work Material : S50C(220HB)使用工具 Tools : ASPVM2032R‐5シャンク Shank : AS32‐17‐110‐30インサート Insert : MPHW060308ZEL‐1.5(MZ1000) : MPHW060308ZEL(MZ1000)突き出し Overhang : 70mm使用機械 Machine used : 縦型 Vertical type(BT50)切削速度 Cutting speed : vc=200.300m/min切込み Depth of cut : ap×ae=0.2×32(溝)(Full) mmエアー Air
被削材 Work Material : S50C(220HB)使用工具 Tools : ASPVB2050R-7アーバ Arbor : BT50‐22.225‐50‐50インサート Insert : MPHW060308ZEL‐1.5(MZ1000) : MPHW060308ZEL(MZ1000)突き出し Overhang : 100mm使用機械 Machine used : 縦型 Vertical type(BT50)回転数 Rotation speed : n=1,910min-1切削速度 Cutting speed : vc=300m/min切込み Depth of cut : ap×ae=0.2×50(溝)(Full) mmエアー Air
Vc=200m/minMPHW060308ZEL-1.5
10
8
6
4
2
00 0.1 0.2 0.3 0.4
0 995 1,990 2,985 3,980仕上げ面粗さ F
inis
hed
surfa
ce ro
ughn
ess
(μm
)
テーブル送りvf Table feed rate (mm/min)
一刃の送り Feed rate (mm/t)
Vc=300m/minMPHW060308ZEL-1.5
Vc=200m/minMPHW060308ZEL
100
800
200
400
1,000
10 100 200 300 500 1,000 1,200
切削時間T Cutting time (min)
切削速度
vcC
uttin
g sp
eed
(m/m
in)
100
800
200
400
1,000
切削時間T Cutting time (min)
切削速度
vcC
uttin
g sp
eed
(m/m
in)
10 100 200 300 500 1,000
切削速度
vcC
uttin
g sp
eed
(m/m
in)
切削時間T Cutting time (min)
1,000800
400
200
10010 100 300 500 1,000200
切削時間T Cutting time (min)
切削速度
vcC
uttin
g sp
eed
(m/m
in)
100
200
400
600
1,000
10 100 200 300 500
MPHW060308ZEL(ATH08M)pf×ae=1×0.2mm
MPHW060308ZEL(JX1020)pf×ae=1×0.5mm
切削時間T Cutting time (min)
切削速度
vcC
uttin
g sp
eed
(m/m
in)
10100
200
400
8001,000
100 200 300 500 1,000
切削時間T Cutting time (min)
100
200
400
8001,000
10 100 200 300 500 1,000
切削速度
vcC
uttin
g sp
eed
(m/m
in)
Polish Mill V type ASPV typeASPV形ASPV形ASPV形ASPV形ポリッシュミルポリッシュミル VタイプVタイプ
9
φ20(3枚刃) 3 Flutes φ25(4枚刃) 4 Flutes
n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)
炭素鋼合金鋼(30HRC以下)Carbon SteelsAlloy Steels(30HRC or less)
炭素鋼合金鋼(30HRC以下)Carbon SteelsAlloy Steels(30HRC or less)
炭素鋼合金鋼(30~45HRC)Carbon SteelsAlloy Steels
鋳鉄FCFCDCast Iron
鋳鉄FCFCDCast Iron
φ16(2枚刃) 2 Flutes外径DcTool diameter
被削材Work Material
突出し比率Overhang
ratio
赤字は第1推奨材種
Red indicatesprimary
recommendedmaterial types.
高速加工High-speedprocessing
汎用Generalpurpose
<3Dc3Dc‐5Dc
5Dc‐7Dc >7Dc
モジュラー超硬シャンクModular Carbide Shank
外径DcTool diameter
被削材Work Material
突出し比率Overhang
ratio
赤字は第1推奨材種
Red indicatesprimary
recommendedmaterial types. 3Dc‐5Dc高速加工
High-speed processing
<3Dc モジュラー超硬シャンクModular Carbide Shank
3Dc‐5Dc高速加工High-speed processing
<3Dc モジュラー超硬シャンクModular Carbide Shank
3Dc‐5Dc高速加工High-speed processing
<3Dc モジュラー超硬シャンクModular Carbide Shank
3Dc‐5Dc高速加工High-speed processing
<3Dc モジュラー超硬シャンクModular Carbide Shank
3Dc‐5Dc高速加工High-speed processing
<3Dc モジュラー超硬シャンクModular Carbide Shank 3Dc‐5Dc高速加工
High-speed processing
<3Dc3Dc‐5Dc高速加工
High-speed processing
<3Dc
高速加工High-speedprocessing
汎用Generalpurpose
<3Dc3Dc‐5Dc
5Dc‐7Dc >7Dc
モジュラー超硬シャンクModular Carbide Shank
高速加工High-speedprocessing
汎用Generalpurpose
<3Dc3Dc‐5Dc
5Dc‐7Dc >7Dc
モジュラー超硬シャンクModular Carbide Shank
高速加工High-speedprocessing
汎用Generalpurpose
<3Dc3Dc‐5Dc
5Dc‐7Dc >7Dc
モジュラー超硬シャンクModular Carbide Shank
高速加工High-speedprocessing
汎用Generalpurpose
<3Dc3Dc‐5Dc
5Dc‐7Dc >7Dc
モジュラー超硬シャンクModular Carbide Shank
高速加工High-speedprocessing
汎用Generalpurpose
<3Dc 3Dc‐5Dc
5Dc‐7Dc >7Dc 高速加工
High-speedprocessing
汎用Generalpurpose
<3Dc 3Dc‐5Dc
5Dc‐7Dc >7Dc
Polish Mill V type ASPV typeASPV形ASPV形ASPV形ASPV形ポリッシュミルポリッシュミル VタイプVタイプ
10
φ20(3枚刃) 3 Flutes φ25(4枚刃) 4 Flutes
n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)
n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)
n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)
一般構造用鋼(200HB以下)Mild Steels(200HB or less)
焼入れ鋼45~55HRCHardened Steels
焼入れ鋼55~62HRCHardened Steels
チタン合金Ti‐6AI‐4V(湿式切削)
Titanium Alloy (wet condition)
アルミニウム合金Aluminum Alloy
ステンレス鋼SUSStainless Steels
炭素鋼合金鋼(30HRC以下)Carbon SteelsAlloy Steels(30HRC or less)
炭素鋼合金鋼(30HRC以下)Carbon SteelsAlloy Steels(30HRC or less)
n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)
n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)
一般構造用鋼(200HB以下)Mild Steels(200HB or less)
焼入れ鋼45~55HRCHardened Steels
焼入れ鋼55~62HRCHardened Steels
チタン合金Ti‐6AI‐4V(湿式切削)
Titanium Alloy (wet condition)
アルミニウム合金Aluminum Alloy
ステンレス鋼SUSStainless Steels
炭素鋼合金鋼(30HRC以下)Carbon SteelsAlloy Steels(30HRC or less)
炭素鋼合金鋼(30HRC以下)Carbon SteelsAlloy Steels(30HRC or less)
①These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions.②To prevent tool breakage due to chips clogging tool f lutes, always be sure to use an air blower, etc. to remove chips.③The evacuation of swarf can cause burns, cuts or damage to the eyes please ensue the correct safety cover is fitted around the machine, and
necessary personal protection equipment is worn by the machine operator.④Ensure to index the insert at the correct time to ensure safety of the tool-body.⑤Make sett ings so that the cutting depth and per-flute feed rate do not exceed the maximum values.⑥MZ1000, JX1045, and BH250 are not suitable for wet cutting. Use them for dry cutting (air blow).⑦Due to fire risks do not use neat cutting oil as a coolant.⑧When using the BT30 arbor for modular mills, determine the processing conditions using the standard cutting conditions table as a general guide.
If vibrations are a concern due to the processing conditions, adjust conditions by 1.reducing cutting depth (ap) or 2.reducing per-flute feed rate (fz).
【注意】 【Note】
Polish Mill V type ASPV typeASPV形ASPV形ASPV形ASPV形ポリッシュミルポリッシュミル VタイプVタイプ
14
■バーチカル側面仕上げ標準切削条件 Standard cutting conditions for vertical finishing
<0.3
<0.5
<0.3
<0.5
<0.3
<0.5
n (min-1)vc (m/min)v f (mm/min)f z (mm/t)pf (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)pf (mm)ae (mm)
ATH08MMZ1000JP4020JS4060JX1045
ATH08MJP4020JS4060JX1045
BH250
BH250
<0.3
<0.5
<0.3
<0.5
<0.3
<0.5
<0.3
<0.5
■CBN バーチカル側面仕上げ標準切削条件 Standard cutting conditions for CBN vertical finishing
①These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions.②To prevent tool breakage due to chips clogging tool f lutes, always be sure to use an air blower, etc. to remove chips.③The evacuation of swarf can cause burns, cuts or damage to the eyes please ensue the correct safety cover is fitted around the machine, and
necessary personal protection equipment is worn by the machine operator.④Ensure to index the insert at the correct time to ensure safety of the tool-body.⑤Make sett ings so that the cutting depth and per-flute feed rate do not exceed the maximum values.⑥MZ1000, JX1045, and BH250 are not suitable for wet cutting. Use them for dry cutting (air blow).⑦Due to fire risks do not use neat cutting oil as a coolant.⑧When using the BT30 arbor for modular mills, determine the processing conditions using the standard cutting conditions table as a general guide.
If vibrations are a concern due to the processing conditions, adjust conditions by 1.reducing cutting depth (ap) or 2.reducing per-flute feed rate (fz).
【注意】 【Note】
Polish Mill V type ASPV typeASPV形ASPV形ASPV形ASPV形ポリッシュミルポリッシュミル VタイプVタイプ
15
■バーチカル荒加工標準切削条件 Standard cutting conditions for vertical roughing
<0.25<5
<0.25<5
<0.25<5
n (min-1)vc (m/min)v f (mm/min)f z (mm/t)pf (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)pf (mm)ae (mm)
JS4060JP4020JX1045
ATH08MJP4020JS4060JX1045
■等高線荒加工標準切削条件 Standard cutting conditions for contour roughing
<0.8<1.0
<0.8<1.0
<0.8<1.0
n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)
①These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions.②To prevent tool breakage due to chips clogging tool f lutes, always be sure to use an air blower, etc. to remove chips.③The evacuation of swarf can cause burns, cuts or damage to the eyes please ensue the correct safety cover is fitted around the machine, and
necessary personal protection equipment is worn by the machine operator.④Ensure to index the insert at the correct time to ensure safety of the tool-body.⑤Make sett ings so that the cutting depth and per-flute feed rate do not exceed the maximum values.⑥MZ1000, JX1045, and BH250 are not suitable for wet cutting. Use them for dry cutting (air blow).⑦Due to fire risks do not use neat cutting oil as a coolant.⑧When using the BT30 arbor for modular mills, determine the processing conditions using the standard cutting conditions table as a general guide.
If vibrations are a concern due to the processing conditions, adjust conditions by 1.reducing cutting depth (ap) or 2.reducing per-flute feed rate (fz).
Polish Mill V type ASPV typeASPV形ASPV形ASPV形ASPV形ポリッシュミルポリッシュミル VタイプVタイプ
16
■バーチカル荒加工標準切削条件 Standard cutting conditions for vertical roughing
<0.25<5
<0.25<5
<0.25<5
n (min-1)vc (m/min)v f (mm/min)f z (mm/t)pf (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)pf (mm)ae (mm)
JS4060JP4020JX1045
ATH08MJP4020JS4060JX1045
■等高線荒加工標準切削条件 Standard cutting conditions for contour roughing
<0.8<1.0
<0.8<1.0
<0.8<1.0
n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)
①These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions.②To prevent tool breakage due to chips clogging tool f lutes, always be sure to use an air blower, etc. to remove chips.③The evacuation of swarf can cause burns, cuts or damage to the eyes please ensue the correct safety cover is fitted around the machine, and
necessary personal protection equipment is worn by the machine operator.④Ensure to index the insert at the correct time to ensure safety of the tool-body.⑤Make sett ings so that the cutting depth and per-flute feed rate do not exceed the maximum values.⑥MZ1000, JX1045, and BH250 are not suitable for wet cutting. Use them for dry cutting (air blow).⑦Due to fire risks do not use neat cutting oil as a coolant.⑧When using the BT30 arbor for modular mills, determine the processing conditions using the standard cutting conditions table as a general guide.
If vibrations are a concern due to the processing conditions, adjust conditions by 1.reducing cutting depth (ap) or 2.reducing per-flute feed rate (fz).
Polish Mill V type ASPV typeASPV形ASPV形ASPV形ASPV形ポリッシュミルポリッシュミル VタイプVタイプ
・ Ideal cutter for applications finishing structural parts of bottom, side, etc.・ Multi-flute specifications enable higher feed rates for more
efficient finishing.・ Vertical machining in which cutting feed is in the direction of
the machine's main axis can also be performed.・ Comprehensive lineup of insert materials enables
machining of a wide range of materials from carbon steel to quenched steel, as well as aluminum, etc.・ For small machines, use in combination with the modular
arbor BT30 creates a high-rigidity system and improves machining stability.・ Use in combination with a carbide shank improves
machining accuracy when machining with long overhangs.・ In addition to improving durability by using special steel in
the cutter body, a PVD coating is applied to the modular type and bore type holder to improve abrasion resistance.
This insert has 3 cutting edges.
Feed direction復路加工用切れ刃往復仕上げバーチカル加工の際に復路用切れ刃として作用します。Used as the cutting edge when performing reciprocating finishing vertical machining.
Cutting edge for reciprocating machining
外周切れ刃|側面加工時の外周切れ刃として作用します。|Peripheral cutting edge Used as the peripheral cutting edge when performing side machining.
正面切れ刃|底面仕上げ加工時に作用します。バーチカル加工の際は往路切れ刃として作用します。|Face cutting edge Used when bottom finishing. Used as the reciprocating cutting edge when performing vertical machining.
Insert with supplementary cutting edge Insert without supplementary cutting edge
For bottom machining, suitable for long overhang (L /Dc= 5 or more) machining or for handling low rigidity in main axis direction.
Supplementary cutting edge enables feed rate to be increased.
※バーチカル加工は副切れ刃なしを推奨致します。※For vertical machining, inserts without supplementary cutting edge are recommended.
Compared to past indexable tools, feed rate is 1.5 × as fast and cutting accuracy is more stable, so tool life is more than doubled.
In the past, HSS end mills were used, but by using ASPVM and a carbide shank, in addition to improved inclination accuracy, it was also possible to stably use an indexable tool.
In the past, when using a normal angle type indexable tool, progressing with cutting tended to result in chattering marks, but with ASPV a stable cutting surface with no chattering marks was achieved. Use of the inserts for approximately 1 hour of cutting showed good constant wear.
In the past, HSS end mills with long flute lengths were used, but cutting accuracy was unstable. Using ASPVM modular mills and carbide shanks provided stable cutting accuracy.
Compared to past indexable tools, feed marks on the cutting surface were stable and good.
In the past, solid end mills were used, but cutting accuracy was unstable.Using ASPVM modular mill provided stable cutting accuracy and provided machining effiency.
■ ダイレクトに彫り込み加工も可能Processing by direct milling is also possible.
Since the cutting flute do not extend to the center, there are limitations on the ramp angle and hole diameter, but as shown below, processing by direct milling without a pilot hole is possible for ramping and helical milling.
【Note】① The ramp angle θ should be set within the ranges listed above. Use at ramp angles of 0.5。 or less is recommended.
② For hole diameters outside the ranges listed above, a pilot hole should be drilled before milling.
注) 加工頂いたお客様の声です。 Note: Comments from actual users.
結 果 ResultNote注)
結 果 ResultNote注)
結 果 ResultNote注)
結 果 ResultNote注)
結 果 ResultNote注)
結 果 ResultNote注)
Polish Mill V type ASPV typeASPV形ASPV形ASPV形ASPV形ポリッシュミルポリッシュミル VタイプVタイプ
・ Ideal cutter for applications finishing structural parts of bottom, side, etc.・ Multi-flute specifications enable higher feed rates for more
efficient finishing.・ Vertical machining in which cutting feed is in the direction of
the machine's main axis can also be performed.・ Comprehensive lineup of insert materials enables
machining of a wide range of materials from carbon steel to quenched steel, as well as aluminum, etc.・ For small machines, use in combination with the modular
arbor BT30 creates a high-rigidity system and improves machining stability.・ Use in combination with a carbide shank improves
machining accuracy when machining with long overhangs.・ In addition to improving durability by using special steel in
the cutter body, a PVD coating is applied to the modular type and bore type holder to improve abrasion resistance.
This insert has 3 cutting edges.
Feed direction復路加工用切れ刃往復仕上げバーチカル加工の際に復路用切れ刃として作用します。Used as the cutting edge when performing reciprocating finishing vertical machining.
Cutting edge for reciprocating machining
外周切れ刃|側面加工時の外周切れ刃として作用します。|Peripheral cutting edge Used as the peripheral cutting edge when performing side machining.
正面切れ刃|底面仕上げ加工時に作用します。バーチカル加工の際は往路切れ刃として作用します。|Face cutting edge Used when bottom finishing. Used as the reciprocating cutting edge when performing vertical machining.
Insert with supplementary cutting edge Insert without supplementary cutting edge
For bottom machining, suitable for long overhang (L /Dc= 5 or more) machining or for handling low rigidity in main axis direction.
Supplementary cutting edge enables feed rate to be increased.
※バーチカル加工は副切れ刃なしを推奨致します。※For vertical machining, inserts without supplementary cutting edge are recommended.
Compared to past indexable tools, feed rate is 1.5 × as fast and cutting accuracy is more stable, so tool life is more than doubled.
In the past, HSS end mills were used, but by using ASPVM and a carbide shank, in addition to improved inclination accuracy, it was also possible to stably use an indexable tool.
In the past, when using a normal angle type indexable tool, progressing with cutting tended to result in chattering marks, but with ASPV a stable cutting surface with no chattering marks was achieved. Use of the inserts for approximately 1 hour of cutting showed good constant wear.
In the past, HSS end mills with long flute lengths were used, but cutting accuracy was unstable. Using ASPVM modular mills and carbide shanks provided stable cutting accuracy.
Compared to past indexable tools, feed marks on the cutting surface were stable and good.
In the past, solid end mills were used, but cutting accuracy was unstable.Using ASPVM modular mill provided stable cutting accuracy and provided machining effiency.
■ ダイレクトに彫り込み加工も可能Processing by direct milling is also possible.
Since the cutting flute do not extend to the center, there are limitations on the ramp angle and hole diameter, but as shown below, processing by direct milling without a pilot hole is possible for ramping and helical milling.
【Note】① The ramp angle θ should be set within the ranges listed above. Use at ramp angles of 0.5。 or less is recommended.
② For hole diameters outside the ranges listed above, a pilot hole should be drilled before milling.
注) 加工頂いたお客様の声です。 Note: Comments from actual users.
結 果 ResultNote注)
結 果 ResultNote注)
結 果 ResultNote注)
結 果 ResultNote注)
結 果 ResultNote注)
結 果 ResultNote注)
Polish Mill V type ASPV typeASPV形ASPV形ASPV形ASPV形ポリッシュミルポリッシュミル VタイプVタイプ
19
2012-2:FP2012-2(ME-NT3)
底面仕上の加工が良好で立ち壁仕上げ加工もできる
エンドミルエンドミル
A cutting tool with multi-flute specifications to speed up finishing
Multi-function end millprovides good bottom finishing and can also perform standing wall finishing.
SPEEDUP
切削進化Cutting advance
が図れる切削工具です!!多刃仕様により仕上げ加工のスピードアップ
予告なく、改良・改善のために仕様変更することがあります。Specifications for the products listed in this catalog are subjectto change without notice due to replacement or modification.