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Aspen-Plus Ternary Mixture

Feb 10, 2018

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Page 1: Aspen-Plus Ternary Mixture

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n ro uc on  o  spen  usShort Courses on Computer Applications for ChE Students

S eaker: JianKai Chen  

[email protected]

PSE Laboratory

 

Nation Taiwan

 University

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•   Aspen Plus is a market‐leading process modeling tool 

for conceptual

 design,

 optimization,

 and

 

performance monitoring for the chemical, polymer, 

specialty chemical, metals and minerals, and coal 

power industries.

2Ref: http://www.aspentech.com/products/aspen-plus.cfm

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•   Physical Property Models

 –   World’s largest

 database

 of 

 pure

 component

 and

 phase

 equilibrium

 ,  ,  , 

 –   Regularly updated with data from U. S. National Institute of  Standards 

and Technology (NIST)

•   Comprehensive Library

 of 

 Unit

 Operation

 Models

 –   Addresses a wide range of  solid, liquid, and gas processing equipment

 –   Exten s stea y‐state simu ation to  ynamic simu ation  or sa ety an  

controllability studies, sizing relief  valves, and optimizing transition, 

startup, and

 shutdown

 policies

 –   Enables you build your own libraries using  Aspen Custom Modeler   or   programming languages (User‐defined models)

Ref: Aspen Plus® Product Brochure3

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•   Properties analysis

 –   Properties of 

 pure

 component

 and

 mixtures

 (Enthalpy,

 

density, viscosity, heat capacity,…etc)

 –   Phase equilibrium (VLE, VLLE, azeotrope calculation…etc)

 –   Parameters estimation

 for

 properties

 models

 (UNIFAC

 method for binary parameters, Joback method for boiling 

 –   Data regression from experimental deta

•   rocess s mu a on

 –   pump, compressor, valve, tank, heat exchanger, CSTR, PFR, 

s a on co umn, ex rac on co umn, a sor er,  er, 

crystallizer…etc 4

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What course Aspen Plus What course Aspen Plus 

can be

 employed

 forcan

 be

 employed

 for

•   MASS AND ENERGY BALANCES

•   PHYSICAL CHEMISTRY

•   CHEMICAL ENGINEERING THERMODYNAMICS 

•   UNIT OPERATIONS

•   PROCESS DESIGN

•   PROCESS CONTROL

5

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•   Familiar with the interface of  Aspen Plus

•   Learn how

 to

 use

 properties

 analysis

•   Learn how to setup a basic process simulation

6

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Problem Formulation 1: Calculation Problem Formulation 1: Calculation 

the mixing

 properties

 of 

 two

 stream

 the

 mixing

 properties

 of 

 two

 stream

 

1 2 3 4Mole Flow kmol/hr 

WATER 10 0 ? ?

BUOH 0 9 ? ?

BUAC 0 6 ? ?

Total Flow kmol/hr 10 15 ? ?

Mass Balance

Temperature C 50 80 ? ?

Pressure bar 1 1 1 10

Enthalpy kcal/mol ? ? ? ?

nergy a anceEnthalpy

Entropy…

Entropy cal/mol-K ? ? ? ?

Density kmol/cum ? ? ? ?7

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Problem Formulation 2: Problem Formulation 2: 

Flash SeparationFlash Separation

120

115

-x

 T-y

Saturated Feed

T=105 CP=1atm

110

   T   (  o   C

   )

P=1atm

F=100 kmol/hr 

z =0.5 0.0 0.2 0.4 0.6 0.8 1.0100

zHAc=0.5 xWater 

 and yWater 

 

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Problem Formulation 3: Dehydration of  Problem Formulation 3: Dehydration of  

Acetic Acid

 by

 Distillation

 Column

 Acetic

 Acid

 by

 Distillation

 Column

 O tionalO tional

 

0.8

.

Reflux

0.4

0.6 

  y   W  a   t  e  rratio ?

0.2

Duty ?

0.0 0.2 0.4 0.6 0.8 1.0.

xWater 

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• Startup in Aspen Plus (Basic Input) (45 min)

 –   User Interface

 –   Basic Input: Setup, Components, Properties.

• Properties Analysis (1 hour)

 – Pure Component – Mixtures (phase equilibrium)

• Running Simulation (1 hour)

 – Blocks (Unit Operations) – Streams (flow streams)

 – Results

10

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Introduction to Aspen Plus – Part 1

Startup in Aspen Plus

11

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spen us ser n er ace

12

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13

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Process Flowsheet WindowsProcess Flowsheet Windows

Model Librar View Model LibrarModel Librar View Model Librar

Stream

Status message14

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Help for Commands for Controlling Simulations 15

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•   The Data Browser is a sheet and form viewer with a 

hierarchical tree

 view

 of 

 the

 available

 simulation

 input, results, and objects that have been defined

16

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17

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•   The minimum required inputs to run a simulation 

are: –   Setup

 –  Components Property Analysis

 –   Properties –   Streams

 –   Blocks 

18

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Input mode

19

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Run Type Description Use to

Assay Data Analysis  s an a one assay  a a 

analysis/pseudocomponents generation run

na yze assay  a a w en you  o no  wan  o 

perform a flowsheet simulation in the same run. 

A standalone

 data

 regression

 run.

 Can

 contain

 

Fit physical property model parameters required 

by Aspen Plus

 to

 measured

 pure

 component,

 

ata  egress on   property constant est mat on an   property ana ys s 

calculations.

,  an   ot er m xture  ata.  spen us 

cannot perform data regression in a Flowsheet 

run. 

Prepare a property package for use with Aspen 

Properties Plus   A

 Properties

 Plus

 setup

 run

ustom Mo e er, w t   t r   party commerc a 

engineering programs,

 or

 with

 your

 company's

 

in house programs. 

You must be licensed to use Properties Plus.

Property Analysis

A standalone property analysis run. Can contain 

property constant estimation and assay data 

analysis calculations.

Per orm property ana ys s  y generat ng ta es 

of  physical property values when you do not 

want to perform a flowsheet simulation in the 

same run

Property Estimation   A standalone property constant estimation run

Est mate property parameters w en you  o not 

want to perform a flowsheet simulation in the 

same run. 

A Flowsheet run  includin   sensitivit   studies and 

Flowsheet  optimization). also include the following 

calculations: Property

 estimation,

 Assay

 data

 

analysis and Property analysis

Perform process simulations

20

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npu  componen s

with Component name or Formula

21

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Remark: If available, are

22

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To do this Click this button

Find components

 in

 the

 databanks Find

Define a custom component that is not in 

a databank

User Defined

Generate electrolyte

 components

 and

 reactions from components you enteredElec Wizard

Reorder the components you have 

specified

Reorder

Review databank data for components 

you have specified (Retrieved physical 

Review

  .

23

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Click “Find” 

24

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’’ 

In ut Com onent name or Formula or CAS number 

25

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26

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methods available)

  ,  ,  ,  …

27

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Interactive help in choosing a property method

28

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Specify Component type

Chemical Systems

Is the system at high pressure?

(NO)

Two liquid phases

29

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30Reference: http://www.et.byu.edu/groups/uolab/files/aspentech/

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Vapor EOS

NRTL   Liquid 

gammaLiquid enthalpy

qu   vo ume

31

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Check “Modif Pro ert Model”

S ecif New Method Name

32

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c an en u - n nary parame ers

appear automatically if available.

33

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Access Properties Models and Access Properties Models and 

ParametersParameters

Review Databank Data

34

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Including:Ideal gas heat of formation at 298.15 K

Ideal gas Gibbs free energy of formation at

298.15 K

Heat of vaporization at TB

Normal boiling point° 

….

Description of 

 each

 parameter35

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Help for Pure Component Databank Parameters 36

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Pure Component Pure Component 

TemperatureTemperature‐‐Dependent

 PropertiesDependent Properties

CPIGDP‐1 ideal gas heat capacity

CPSDIP‐1 Solid heat capacity

DNLDIP‐1 Liquid density

DHVLDP‐1 Heat of  vaporization 

MULDIP Liquid viscosity

KLDIP Li uid thermal conductivit

SIGDIP Liquid surface tension

UFGRP UNIFAC functional group

37

ll

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Example: PLXANTExample: PLXANT‐‐1 1 

(Extended Antoine

 Equation)(Extended

 Antoine

 Equation)Corresponding Model

Click “ ?” and then click where you don’t know

38

E l CPIGDPE l CPIGDP 11

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Example: CPIGDPExample: CPIGDP‐‐1 1 

(Ideal Gas

 Heat

 Capacity

 Equation)(Ideal

 Gas

 Heat

 Capacity

 Equation)

Corresponding Model

39

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So far, we have finished the basicsettings including setup, components,

and properties.

This is enough to perform properties

ana ys s.

40

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File Type Extension Format Description

Document *.apw Binary File containing simulation input and results and

n erme a e convergence  n orma on

Backup *.bkp ASCII Archive file containing simulation input and

resultsHistory *.his Text Detailed calculation history and diagnostic

messages

*

41

 

Description

.  

convergence information used in the simulation

calculations

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•   Binary  i es

 –   Operating system and version specific

 –  

•   ASCII files

 –   Transferable between operating systems

 –   Upwardly compatible

 –   Contain no control characters, “readable”

 –    ot  nten e   to  e pr nte

•   Text files

 –  

 –   Upwardly compatible

 –   Readable, can be edited

 –   Intended to be printed

42

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Introduction to Aspen Plus – Part 2

Properties Analysis in Aspen Plus

43

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Pure  Tables and plots of  pure component properties as a function of  temperature 

and pressure

Binary   Txy, Pxy, or Gibbs energy of  mixing curves for a binary system

Residue   Residue curve maps

Ternary  ,  , 

systems

Azeotrope  This feature locates all the azeotropes that exist among a specified set of  

Ternary Maps

Ternary diagrams in Aspen Distillation Synthesis feature: Azeotropes, 

Distillation boundary, Residue curves or distillation curves, Isovolatility curves, 

nes, 

apor curve,

 o ng

 po nt

Tables and plots of  properties of  either multi‐phase mixtures (for example, 

VLE, VLLE, LLE) resulting from flash calculations, or single‐phase mixtures 

without flash calculations. Properties analysis of  multi‐components  (more 

than three)

 is

 also

 included. 44

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•   When you start properties analysis, you MUST 

s ecif   com onents , 

ro erties model,

 and

 corresponding model parameters. (Refer to 

45

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Use this form To generate

Pure  Tables and plots of  pure component properties as a function of  temperature 

and pressure

Binary   Txy, Pxy,

 or

 Gibbs

 energy

 of 

 mixing

 curves

 for

 a

 binary

 system

Residue   Residue curve maps

Ternary  Ternary maps showing phase envelope, tie lines, and azeotropes of  ternary 

Azeotrope   This feature

 locates

 all

 the

 azeotropes that

 exist

 among

 a

 specified

 set

 of 

 

components. 

Ternary Maps

Ternary diagrams in Aspen Distillation Synthesis feature: Azeotropes, 

Distillation boundary, Residue curves or distillation curves, Isovolatility curves, 

Tie lines, Vapor curve, Boiling point

Generic

Tables and plots of  properties of  either multi‐phase mixtures (for example, 

VLE, VLLE, LLE) resulting from flash calculations, or single‐phase mixtures 

without flash calculations. Properties analysis of  multi‐components  (more 

than three) is  also included.

46

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47

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Property (thermodynamic) Property (transport)

Availability Free energy Thermal conductivity

 

heat capacity  Enthalpy Surface tension

Heat capacity ratio Fugacity coefficient Viscosity

ons an  vo ume  ea 

capacity

ugac y coe c en 

pressure correction

Free energy departure Vapor pressure 

Free energy departure 

pressure correction  Density

Enthalpy 

departure EntropyEnthalpy departure 

pressure correction  Volume

Enthalpy of  

vaporization 

on c ve oc y

Entropy departure 48

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1. Select property (CP)

4. S ecif ran e of tem erature

2. Select phase

. pec y pressure

 Add “N-butyl-acetate”

3. Select component 6. Select property method

7. click Go to generate the results

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Data results 50

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1. Select property (H)

4. Specify range of temperature

2. Select phase

5. Specify pressure

3. Select component. e ec proper y me o

7. click Go to generate the results 51

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Data results

52

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Use this form To generate

Pure  Tables and plots of  pure component properties as a function of  temperature 

and pressure

Binary   Txy, Pxy,

 or

 Gibbs

 energy

 of 

 mixing

 curves

 for

 a

 binary

 system

Residue   Residue curve maps

Ternary  Ternary maps showing phase envelope, tie lines, and azeotropes of  ternary 

Azeotrope   This feature

 locates

 all

 the

 azeotropes that

 exist

 among

 a

 specified

 set

 of 

 components. 

Ternary Maps

Ternary diagrams in Aspen Distillation Synthesis feature: Azeotropes, 

Distillation boundary, Residue curves or distillation curves, Isovolatility curves, 

Tie lines, Vapor curve, Boiling point

Generic

Tables and plots of  properties of  either multi‐phase mixtures (for example, 

VLE, VLLE, LLE) resulting from flash calculations, or single‐phase mixtures 

without flash calculations. Properties analysis of  multi‐components  (more 

than three) is  also included.

53

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  ‐‐

1. Select anal sis t e Tx2. Select phase (VLE, VLLE)

2. Select two component 5. Specify pressure

3. Select compositions basis

4. Specify composition range.

7. click Go to generate the results

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  ‐‐

Data results

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Click “plot wizard” to generate XY plot

’’

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’’ 

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120

Water-BuOH

110

90   T   (  o   C   )

0.0 0.2 0.4 0.6 0.8 1.070

80

Mole Fraction (Water)

nary na ys s canno genera e a a e ow azeo rope.

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Use this form To generate

Pure  Tables and plots of  pure component properties as a function of  temperature 

and pressure

Binary   Txy, 

Pxy, 

or 

Gibbs 

energy 

of  

mixing 

curves 

for 

binary 

systemResidue   Residue curve maps

Ternary  Ternary maps showing phase envelope, tie lines, and azeotropes of  ternary 

Azeotrope   This feature

 locates

 all

 the

 azeotropes that

 exist

 among

 a

 specified

 set

 of 

 components. 

Ternary Maps

Ternary diagrams in Aspen Distillation Synthesis feature: Azeotropes, 

Distillation boundary, Residue curves or distillation curves, Isovolatility curves, 

Tie lines, Vapor curve, Boiling point

Generic

Tables and plots of  properties of  either multi‐phase mixtures (for example, VLE, VLLE, LLE) resulting from flash calculations, or single‐phase mixtures 

without flash calculations. Properties analysis of  multi‐components  (more 

than three) is  also included.

61

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4. Select phase (VLE, LLE)

.

5. Specify pressure2. Specify number of tie line

3. Select property method

6. Specify temperature

(if LLE is slected)

7. click Go to generate the results

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a a resu s

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Use this form To generate

Pure  Tables and plots of  pure component properties as a function of  temperature 

and pressure

Binary   Txy, 

Pxy, 

or 

Gibbs 

energy 

of  

mixing 

curves 

for 

binary 

systemResidue   Residue curve maps

Ternary  Ternary maps showing phase envelope, tie lines, and azeotropes of  ternary 

Azeotrope   This feature

 locates

 all

 the

 azeotropes that

 exist

 among

 a

 specified

 set

 of 

 components. 

Ternary Maps

Ternary diagrams in Aspen Distillation Synthesis feature: Azeotropes, 

Distillation boundary, Residue curves or distillation curves, Isovolatility curves, 

Tie lines, Vapor curve, Boiling point

Generic

Tables and

 plots

 of 

 properties

 of 

 either

 multi

‐phase

 mixtures

 (for

 example,

 

VLE, VLLE, LLE) resulting from flash calculations, or single‐phase mixtures 

without flash calculations. Properties analysis of  multi‐components  (more 

than three) is  also included.

Generic analysis is used if properties analysis of mixture is performed.65

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Enthalpy of Mixtures?

Water-BuOH

110

120

90

 

   T   (  o   C   )

660.0 0.2 0.4 0.6 0.8 1.070

Mole Fraction (Water)

 

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Select Property analysis

67

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Select Generic

68

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. Select “flash calculation” or not 3. Specify component flo

2. Select phase (VLE, LLE)

. pec y e correspon ng compos on

69

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Specify feed condition

Temperature

Pressure

 

Mole flow

Mass flow

StdVol flow

Mole fraction

Mass fraction

StdVol fraction

Specify range of adjusted variables

70

Specify PropertySpecify Property‐‐Sets for Sets for 

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Calculation ResultsCalculation Results

71

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’’‐‐

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Select “Vapor” “1st liquid” “2nd liquid”

73

‐‐

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74

 

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Check “simulation status”

  .

75

Example1: Calculation of  Enthalpy Example1: Calculation of  Enthalpy 

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Change 

Change for

 binary

 mixturesfor

 binary

 mixtures

-60000

 Molar ratio of Butanol/Water=1:1

-56000

Temperature = 50oC

-64000

-62000

  m  o   l   )

 Liquid

 Vapor 

-64000

-62000

-60000

-58000

  o   l   )

 Liquid

 Vapor 

-70000

-68000

-

 

   E  n   t   h  a   l  p  y   (  c  a   l

-72000

-70000

-68000

-66000

 

   E  n   t   h  a   l  p

  y   (  c  a   l   /

40 50 60 70 80 90 100-74000

-72000

0.0 0.2 0.4 0.6 0.8 1.0-78000

-76000

-74000

Temperature (oC) Mole fraction of Water in BuOH and Water 

76

Search Physical Properties for Search Physical Properties for 

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Enthalpy of 

 Mixtures

 (HMX)

 Enthalpy

 of 

 Mixtures

 (HMX)

 Select HMX.

Others are optimal.

Add Property-Set

77

Calculate Calculate of  Enthalpy Change As of  Enthalpy Change As 

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Temperature 

Temperature VariesVaries

1

3

4

78

 

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79

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-58000

-56000

Temperature = 50oC

-66000

-64000

-62000

-60000

  a   l   /  m  o   l   )

 Liquid

 Vapor 

-74000

-72000

-70000

-68000  

   E  n   t   h

  a   l  p  y   (  c

0.0 0.2 0.4 0.6 0.8 1.0-78000

-76000

Mole fraction of Water in BuOH and Water 

80

Example 2: Example 2: Calculation of  Calculation of  LLE LLE 

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for 

for Binary

 systemBinary system

120

Water-BuOH

110

90

100

    T   (  o

   C   )

80

0.0 0.2 0.4 0.6 0.8 1.070

Mole Fraction (Water)

81

’’  ‐‐

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Select “Vapor” “1st liquid” “2nd liquid

  , ,  ‐‐

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1 2

Select Vapor-liquid-liquid

3

4

 

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120

Water-BuOH

90

100

 

   T   (  o   C   )

0.0 0.2 0.4 0.6 0.8 1.070

80

Mole Fraction (Water)

 

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Use this form To generate(Optional)

Pure  Tables and plots of  pure component properties as a function of  temperature 

and pressure

Residue   Residue curve maps

Ternar   ma s showin   hase envelo e, tie lines, and azeotro es of  ternar  

ernarysystems

Azeotrope   This feature

 locates

 all

 the

 azeotropes that

 exist

 among

 a

 specified

 set

 of 

 

com onents. 

Ternary Maps

Ternary diagrams in Aspen Distillation Synthesis feature: Azeotropes, 

Distillation boundary, Residue curves or distillation curves, Isovolatility curves, 

,  , 

Generic

Tables and plots of  properties of  either multi‐phase mixtures (for example, 

VLE, VLLE, LLE) resulting from flash calculations, or single‐phase mixtures 

‐  . 

than three) is  also included.

85

 

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•   Conceptual design enables the user to:

1. Locate all the azeotropes (homogeneous and 

heterogeneous) present

 in

 any

 multicomponent

 mixture

2. Automatically compute distillation boundaries and 

res ue curve maps  or ternary m xtures

3. Compute multiple

 liquid

 phase

 envelopes

 (liquid

‐liquid

 

‐ ‐

4. Determine the feasibility of  splits for distillation columns

 

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1. Select components (at least two) 2. Specify pressure

3. Select property method

6. click Report to generate the results

. ,

5. Select report Unit

 

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Close analysis

 input

 dialog

 box

 (pure

 or

 binary

 analysis)

 

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4. Select phase (VLE, LLE)1. Select three components

.

2. Specify pressure 5. Select report Unit

6. Click Ternary Plot to generate the results

6. Specify temperature of LLE

(If liquid-liquid envelope is selected)

 

Change pressure or

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Change pressure or

Ternary Plot Toolbar:Add Tie line, Curve,

Marker…

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Introduction to Aspen Plus – Part 3

Running Simulation in Aspen Plus

95

Example 1: Calculate the mixing Example 1: Calculate the mixing 

properties of two streamproperties of two stream

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properties of 

 two

 stream

 properties

 of 

 two

 stream

 

1 2 3 4

Mole Flow kmol/hr 

WATER 10 0 ? ?

BUOH 0 9 ? ?

BUAC 0 6 ? ?

Total Flow kmol/hr 10 15 ? ?

Temperature C 50 80 ? ?Pressure bar 1 1 1 10

Enthalpy kcal/mol ? ? ? ?

Entropy cal/mol-K ? ? ? ?

Density kmol/cum ? ? ? ?

96

 

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120

115

-x T-y

Saturated Feed

T=105 C

P=1atm

110

   T

   (  o   C   )

P=1atm

F=100 kmol/hr 

z =0.5 0.0 0.2 0.4 0.6 0.8 1.0100

zHAc=0.5 xWater 

 and yWater 

 

Example 3: Dehydration of  Acetic Example 3: Dehydration of  Acetic 

Acid by Distillation ColumnAcid by Distillation Column (Optional)(Optional)

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Acid by

 Distillation

 Column

 Acid

 by

 Distillation

 Column

 

( p )( p )

 

0.8

.

Reflux

0.4

0.6

   y   W  a

   t  e  rratio ?

0.2

Duty ?

0.0 0.2 0.4 0.6 0.8 1.0

.

xWater 

 

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Select Flowsheet

99

 

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or press F10

100

 

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Model Description Purpose Use for

Mixer Stream mixer Combines

 multiple

 streams

 into one streamMixing

 tees.

 Stream

 mixin   o erations. 

Adding heat streams. 

Adding work streams

 

specified for

 outlet

 streams

  . 

valves

 

specified for each substream

  . 

fluid‐solid separators

101

 

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102

Model Description Purpose Use for

Pump   ump or  y rau c 

turbine

anges stream pressure w en t e 

power requirement is needed or 

known

umps an   y rau c 

turbines

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Compr   ompressor or 

turbine

anges s ream pressure w en 

power requirement is needed or 

known

o y rop c compressors, 

polytropic positive 

displacement compressors, 

, isentropic turbines

Mcompr   Multistage  Changes stream pressure across  Multistage polytropic

 

turbine

  . 

Allows for liquid knockout streams 

from intercoolers

positive displacement 

compressors, isentropic

 

turbines

Valve   Valve pressure 

dro

Models pressure drop through a 

valve

Control valves and pressure 

chan ers

Pipe   Single segment

 

pipe

Models pressure

 drop

 through

 a

 

single segment of  pipe

Pipe with

 constant

 diameter

 

(may include fittings)

 

pipeline

 

pipe or annular space

 

lengths of  different 

diameter or elevation103

 

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Click “one of icons”

an en c c aga n on e ows ee w n ow

Remark: The shape of the icons are meaningless

104

 

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Click “Materials” and then click

105

’’ 

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,

arrows (blue and red) appear.

106

’’ 

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When moving the mouse on the arrows, some description appears.

Blue arrow: Water

decant for Free water

Red arrow(Left) Feed

(Required; one ore more

Red arrow(Right):

Product (Required; if.  

streams)

 

107

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Reconnecting Material Streams Reconnecting Material Streams 

(Feed Stream)(Feed Stream)

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(Feed Stream)(Feed Stream)

Right Click on the stream and

select Reconnect Destination

109

Reconnecting Material Streams Reconnecting Material Streams 

(Product Stream)(Product Stream)

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(Product Stream)(Product Stream)

Right Click on the stream and

B1

1

2

3

110

 

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Right Click on the stream

111

 

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 You must specify two of the following

conditions:

Temperature

Pressure

Vapor fraction

 You can enter stream composition in terms of component flows,fractions, or concentrations.

  , ,

mass, or standard liquid volume flow.

112

’’ 

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1 2

113

 

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Right Click on the block and select Input

114

’’ 

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Specify Pressure and valid phase

The corresponding description about this blank:

Outlet pressure if value > 0

Pressure drop if value 0

115

 

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Click to run the simulation

Run Start or continue calculations

Step Step through the flowsheet one block at a time

Stop Pause simulation

 calculations

Reinitialize Purge simulation results

Check “simulation status”

“Re uired In ut Com lete” means the in ut is read to run simualtion

116

 

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Message Means

Results available  The run has completed normally, and results are 

.

Results with warnin s 

Results for the run are present. Warning 

messages were generated during the 

ca cu at ons. V ew t e Contro  Pane  or H story 

for messages. 

Results for

 the

 run

 are

 present.

 Error

 messages

 

Results with errors  were generated during the calculations. View the 

Control Panel or History for messages.

Results for the run are  resent, but  ou have 

Input Changed   changed

 the

 input

 since

 the

 results

 were

 generated. The results may be inconsistent with 

the current input.

117

 

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Click here

1.A message window showing the progress

of the simulation by displaying the most

2.A status area showing the hierarchy and

loops executed118

 

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select Stream Results

119

1 2 3

Substream: MIXED

Mole Flow kmol/hr

WATER 10 0 10

BUAC 0 6 6

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BUAC 0 6 6

Total Flow kmol/hr 10 15 25

Total Flow kg/hr 180.1528 1364.066 1544.218

Total Flow

 cum/hr 0.18582 1.74021 1.870509

Temperature C 50 80 70.08758

Pressure bar 2 1 1

apor  rac

Liquid Frac 1 1 1

Solid Frac 0 0 0

Enthal kcal mol   ‐67.81   ‐94.3726   ‐83.7476Pull down the list and select  

Enthalpy kcal/kg   ‐3764.03   ‐1037.77   ‐1355.82

Enthalpy Gcal/hr   ‐0.6781   ‐1.41559   ‐2.09369

Entropy cal/mol‐K   ‐37.5007   ‐134.947   ‐95.6176

 

“Full” to show more properties

results.

Entropy cal/gm‐K   ‐2.0816   ‐1.48395   ‐1.54799

Density kmol/cum 53.81564 8.619647 13.36534

Density kg/cum 969.5038 783.851 825.5604

  . . .

Liq Vol 60F cum/hr 0.1805 1.617386 1.797886

120

Enthalpy and Entropy

 

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121

 

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122

 

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123

Stream Results with Format of  Stream Results with Format of  

Mole 

FractionMole 

Fraction

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124

 

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125

 

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126

 

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127

 

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2. Specify pump outlet specificati

1. Select “Pump” or “turbine”

(pressure, power)

3. Efficiencies (Default: 1)

128

 

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Check “simulation status”

“Re uired In ut Com lete”

129

 

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Right Click on the block and select Results

130

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131

 

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132

Calculation Results Calculation Results 

(Mass 

and 

Energy 

Balances)(Mass 

and 

Energy 

Balances)

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1 2 3 4

Mole Flow kmol/hr 

WATER 10 0 10 10BUOH 0 9 9 9

BUAC 0 6 6 6

Total Flow kmol/hr 10 15 25 25

Temperature C 50 80 70.09 71.20

Pressure bar 1 1 1 10

Enthalpy kcal/mol -67.81 -94.37 -83.75 -83.69

Entropy cal/mol-K -37.50 -134.95 -95.62 -95.46

Density kmol/cum 969.50 783.85 825.56 824.29133

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1 2 3 4 5 6

Mole Flow kmol/hr  

Water 10 0 0 ? ? ?

Ethanol 0 5 0 ? ? ?

Methanol 0 0 15 ? ? ?

Total Flow kmol/hr 10 15 15 ? ? ?

Temperature C 50 70 40 ? ? ?

Pressure bar 1 1 1 1 4 2

Enthalpy kcal/mol ? ? ? ? ? ?Entropy cal/mol-K ? ? ? ? ? ?

Densit kmol/cum ? ? ? ? ? ?

134Please use Peng-Robinson EOS to solve this problem.

 

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120

115

-x

 T-y

Saturated Feed

T=105 C

P=1atm

110

   T   (  o   C   )

P=1atm

F=100 kmol/hr 

z =0.5 0.0 0.2 0.4 0.6 0.8 1.0100

zHAc=0.5 xWater  and yWater 

 

 

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  ‐‐

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Vapor ESHOC

Li uid 

ammaLiquid enthalpy

Liquid volume

 

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‐‐

1 S l t l i t (T )

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1. Select analysis type (Txy) 2. Select hase VLE VLLE

2. Select two component 5. Specify pressure

6. Select property method.

4. Specify composition range

7. click Go to generate the results

  ‐‐

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Data results

 

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’’ 

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120

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120

115

-x

 T-y

Saturated Feed

T=105 C

P=1atm

110

   T   (  o   C   )

P=1atm

F=100 kmol/hr 

z =0.5 0.0 0.2 0.4 0.6 0.8 1.0100

zHAc=0.5 xWater  and yWater 

 

 

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Saturated Feed

(Vapor fraction=0)

P=1atm

F=100 kmol/hr 

zwater =0.5

zHAc=0.5

 

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T=105 C= a m

 

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Close binary analysis window

 

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’’ 

42.658 kmol/hr 

z =0.501

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zHAc=0.409

T=105 CSaturated Feed

P=1atm

P=1atm

 

zwater =0.5zHAc=0.5

57.342 kmol/hr z =0.432

zHAc=0.568

 

1

McCabe- Thiele Graphical Method

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 L   D

Rectifying section:   0.8

1n n D

 R R

 y x xV V 

Stripping section:

0.6

      y

1

n n B

S S 

 L   B y x x

V V 

0.4

0

.

. . . .

x

TradeTrade‐‐off  Between off  Between 

Capital Cost and Operating CostCapital Cost and Operating Cost

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Shortcut Design:

RR≈1.2 RRmin

NT  ≈ 2 NTmin

 

•   There are two degrees of  

freedom to manipulate 

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isti ate 

composition 

an 

bottoms composition to 

RR ? 

bottoms compositions. 

• 

number of  stages are given, 

how much of  RR and QR are QR ?

required to achieve the 

specification. 

 

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RadFrac numbers stages from the top down, starting with the condenser

(or starting with the top stage if there is no condenser).

 

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Saturated Feed

(Vapor fraction=0)

P=1.2atmF=100 kmol/hr 

zwater =0.5

zHAc=0.5

 

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Use this convention To introduce a feed

Above‐sta e Between sta es, above the desi nated sta e

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On‐stage On

 the

 designated

 stage

‐ ‐

  On the designated stage, all‐liquid feed 

which is never flashed

On‐stage

‐vapor

  On the designated stage, all‐vapor feed 

Decanter  To the decanter attached to the designated 

 

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Click to run simulation

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D B

 

Click to run simulation

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Increase RR from 2 to 2.5

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D B

……

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  .

 

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Aspen Plus provides a convenient function (Design Specs/Vary)

which can iterate operating variables to meet the specification.

 

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Input current mole purity first

 

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Specify the range of the adjusted variable

  .

In this case, only reflux ratio and reboiler duty can be used.

 

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correspond to the operating specification.

 

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Click to run simulation

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Increase Target from 0.95229424 to 0.99

 

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D B

 

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nc u e con enser u y, s a e ra e, re ux ra e, re ux ra o

 

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nc u e re o er u y, o oms ra e, o up ra e, o up ra o

 

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’’ 

After enterin the block “Plot” a ears.

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Some 

Tips 

and 

Others

202

 

Invokes the Aspen Plus expert system. Guides you through theste s re uired to com lete our simulation.

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Status message Meaning

Flowsheet Not

 

CompleteFlowsheet

 connectivity

 is

 incomplete.

 To

 find

 out

 why,

 click

 

the Next button in the toolbar.

Required Input Not  Input specifications for the run are incomplete. Click Next 

Comp ete on t e too ar to  n   out  ow to comp ete t e  nput 

specifications, and to go to sheets that are incomplete.

203

“ ”“ ”

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204

“ ’ ”“ ’ ” 

c an en c c w ere you on now

?

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?

205

“ ’ ”“ ’ ” 

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?

206

 

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If  you are using   You should

Workbook mode Click the Process Flowsheet tab

Flowsheet as Wallpaper Click the flowsheet in the background

Normal View Select the Process Flowsheet window207

 

Go to “Hel ”

Select “Help Topics”

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208

 

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n pera on o e e erence anua

Physical Property Methods and Models

Physical Property Data Reference Manual

209

 

Calculation of Properties Using an Equation-of-State Property Method

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210

 

Fil T E t i F t D i ti

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File Type Extension Format Description

Document *.apw Binary File containing simulation input and results and

n erme a e convergence

 n orma on

Backup *.bkp ASCII Archive file containing simulation input and

results

History *.his Text Detailed calculation history and diagnostic

messages*

211

 

Description

.  

convergence information used in the simulation

calculations

 

•   Binary 

i es

 –   Operating system and version specific

 –    , 

•   ASCII 

files –   Transferable between operating systems

– Upwardly compatible

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     Upwardly compatible

 –   Contain no control characters, “readable”

 –    ot 

nten e 

to 

e pr nte

•   Text files

 –   

 –   Upwardly compatible

 –   Readable, can be edited

 –   Intended to be printed

212

 

•   Please contact

 PC

 Teaching

 Assistant:

Name:   侯冠宇

Phone: 

02‐

3366‐

3005  . .

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Office: 101  電腦教室

213

如何進入講義 載及填寫問卷何進入講義 載及填寫問卷何進入講義 載及填寫問卷何進入講義 載及填寫問卷

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