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Renewable Energy Guidelines Volume 4 Pakistan Poverty Alleviation Fund, Islamabad Design Aspects of Community PV Systems
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Page 1: Aspects of Community PV Systems 4 Design Aspects of Community PV Systems-30-11...GPS Global Positioning System ... Monthly solar radiation for North Pakistan is shown in Figure 2.

Renewable Energy Guidelines 

 

Volume 4 

Pakistan Poverty Alleviation Fund, Islamabad 

 

Design Aspects of Community PV Systems 

 

 

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Copyright © Pakistan Poverty Alleviation Fund – 2013 

Reproduction is authorized provided the source is acknowledged and provided a reference copy is being sent to 

PPAF and the reproduction is not sold. 

For further information: Pakistan Poverty Alleviation Fund, www.ppaf.org.pk 

Note: The information contained within this document has been developed within a specific scope and might be 

up‐dated in the future. 

 

 

The Renewable Energy Guideline Series has been developed by the German‐Pakistan project “Development of 

Hydropower  and  Renewable  Energy  (HRE)  in  Khyber‐Pakhtunkhwa”,  funded  by  German  Development  Bank 

(KfW) on behalf of “Ministry for Economic Cooperation and Development” (BMZ). 

 

Pakistan Poverty Alleviation Fund (PPAF) 

Project team: 

Mr. Zaffar Pervez Sabri 

Senior Group Head, Public Goods and Services 

Mr. Kamal Afridi 

General Manager, Water, Energy & Climate Change 

Mr. Shaukat Ali 

Renewable Energy Specialist   

Contact  address:  

1‐Hill View Road, Banigalla, Islamabad 

PAKISTAN 

E‐mail: [email protected] 

Phone: (+92‐51) 261 3935‐50 

 

Name of Consultants: 

INTEGRATION 

Team:  

Dr. Ulrich Frings ‐ Team Leader 

Mr. Sher Khan – Deputy Team Leader 

www.integration.org  

Author: Ulrich Frings 

 

 

Date: September, 2013 

 

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  Renewable Energy Guidelines  Nov. 2013 i

Volume 4 Community PV Systems 

Guidelines & Manuals 

Volume 1: Life Cycle Cost Analysis in MHP Planning 

Volume 2: Community Contribution Aspects in Rural Power Supply Systems 

Volume 3: General Design Criteria on MHPs 

Volume 4: Design Aspects of Community PV Systems 

Volume 5: Operation & Maintenance Aspects of MHPs 

Volume 6: Quality Assurance & Control of Civil Works 

Volume 7: Health, Safety & Environmental Aspects in Civil Works 

Volume 8: Transmission & Distribution in Rural Power Supply Systems Design ‐ Specification ‐ Installation 

Volume 9: Electro‐Mechanical Equipment for MHPs Design ‐ Specification ‐ Installation 

Volume 10: Commissioning Guidelines PV ‐ MHP 

Volume 11: Micro/Mini Hydropower Design Aspects 

Volume 12: Civil Works in Rural Power Supply Systems 

   

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 ii  Renewable Energy Guidelines  Nov. 2013

Volume 4 Community PV Systems

Table of Contents 

1 Basic Features ............................................................................................................................ 1 1.1  Cluster ................................................................................................................................. 1 1.2  Demand ............................................................................................................................... 1 1.3  Solar radiation ..................................................................................................................... 1 1.4  Sizing ................................................................................................................................... 2 1.5  Supply voltage ..................................................................................................................... 3 

2 System Lay-Out .......................................................................................................................... 4 2.1  Modules .............................................................................................................................. 4 2.2  Batteries .............................................................................................................................. 4 2.3  Wiring .................................................................................................................................. 4 2.4  House installations .............................................................................................................. 4 

3 Annexes ...................................................................................................................................... 6  

List of tables Table 1: Recommended appliances per house ..................................................................................... 1 Table 2: Design aspects ......................................................................................................................... 4 

  

List of figures Figure 1: Load schedules – Cluster 1: 5 households .............................................................................. 1 Figure 2: Monthly solar radiation .......................................................................................................... 2 Figure 3: Capacity shortage in August ................................................................................................... 2 

  

    

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  Renewable Energy Guidelines  Nov. 2013 iii

Volume 4 Community PV Systems 

Acronyms and abbreviations 

AC    Alternating Current AKRSP    Aga Khan Rural Support program ACSR    Aluminium Conductor Steel reinforced CDM    Clean Development Mechanism CO    Community Organizations  DC    Direct Current EC    European Commission ELC    Electronic Load Controller E&M    Electro‐mechanic FDC    Flow Duration Curve GI    Galvanized Iron GIZ    German Technical Cooperation GOs    Government Organization GPS    Global Positioning System HDPE    High Density Polyethylene H&S    Health & Safety hrs    hours Hz    Hertz (frequency unit) INGOs    International Non Governmental Organization KfW    German Development Bank kW    Kilo Watt kWh    Kilo Watt Hour kV    Kilo Volt LED    Light‐Emitting Diode Lit    Liter LSOs    Local Support Organizations  LT    Low Tension MCB    Moulded Circuit Breaker MCCB    Moulded Case Circuit Breaker MDPE    Medium Density Polyethylene MHP    Mini/micro Hydropower Plant MSDS    Material Safety Data Sheets NGOs    Non‐Governmental Organizations  O&M    Operation and Maintenance PF    Power Factor PCD    Pitch Circle Diameter PPAF    Pakistan Poverty Alleviation Fund POs     Partner Organizations (COs) PPIB    Private Power Infrastructure Board PURE    Productive Use of Renewable Energy  PPE    Personal Protective Equipment PV    Photovoltaics PVC    Polyvenylchloride SM     Social Mobilizer  SRSP    Sarhad Rural Support Program RCBO    Residual Current Breaker with Overload Protection SSLS    Solar Street/home Lighting System Rs.    Pakistani Rupees T&D     Transmission and Distribution  TOP    Terms of Partnership V    Volt WOs     Women Organizations 

XLPE    Cross‐linked polyethylene  

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  Renewable Energy Guidelines  Nov. 2013 1

Volume 4 Community PV Systems 

1 Basic Features 

The  solar  street/home  lighting  systems  (SSLS)  are  foreseen  to  supply  clusters  of  houses with  basic 

electricity for lighting and cooling (fan) purposes. The supply of single houses is not foreseen. 

1.1 Cluster 

In order to limit design works the supply systems have been grouped into 4 clusters containing 5, 10, 15 

and  20  houses.  For  each  group  standard  designs  for  all  equipment  are made  available  to  the  POs. 

Additional design works per site is thus limited to adjustment of foundation, fencing plan and wiring. 

1.2 Demand 

Considered appliances are compiled in Annex 1 and summarized in Table 1. A typical daily load schedule 

for winter and summer  is presented  in Figure 1  for a “5‐house” cluster. Power  for  lighting  is required 

during early morning and evening. Main consumer is the fan during summer.  

Table 1: Recommended appliances per house 

Item  Amount  Total Watt  Remarks 

Room lighting  2  22  1 bulb of 11 W 

Fan  1  75   

Street lighting  0.2  4  1 per 5 households 

Mobile charging  0.2  1  1 per 5 households 

Total     104   

Source:PPAF 

 

Figure 1: Load schedules – Cluster 1: 5 households 

Daily load Summer  Daily load Winter 

Source: Annex 1.1 

1.3 Solar radiation 

Monthly solar radiation for North Pakistan is shown in Figure 2. As expected, radiation is at peak during 

summer  and  at minimum during winter months. An  exceptional  case  is  in August where due  to  the 

monsoon rains and the accompanying higher cloudiness the radiation values are comparable lower.  

   

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 2  Renewable Energy Guidelines  Nov. 2013 

Volume 4 Community PV Systems

Figure 2: Monthly solar radiation 

Source: HOMER Software 

1.4 Sizing 

The  systems  shall  provide  the  demanded  basic  electricity  throughout  the  year. As mentioned  above 

critical period will be  the month of August where comparable  lower  radiation meets  the annual peak 

demand. A typical situation in beginning of August is presented in Figure 3.  

Figure 3: Capacity shortage in August 

 

  Source: Own calculations; HOMER Simulation Software;

 

Shortage starts at 2nd of August evening after batteries are discharged to its maximum 70%. During 3rd of 

August PV power is just enough to supply the daily demand; battery recharge is marginal. During 4th of 

August  batteries  are  partly  recharge  (part  of which  is  used  during  the  evening  and  night.  Recharge 

continues during 5th and 6th of August. 

Battery state of charge (%)

Inverter Output (load) 

PV Power (Generator) 

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  Renewable Energy Guidelines  Nov. 2013 3

Volume 4 Community PV Systems 

However, a “zero” capacity shortage would require extraordinary large systems in terms of modules and 

batteries which would considerable increase costs which seems not economical feasible, the more that 

a high percentage of installed capacity would remain unused for most of the year. 

The  system  sizing  is  therefore based on  an  allowable power  shortage  factor of max. 1%  and  a peak 

reserve of 5.  

In order to minimize negative  impacts on electricity supply during these days, the POS shall  introduce 

respective measures to the community. Such measures might include: 

Reduction of load during these days (e.g. street lighting, mobile charging) 

Load shedding 

Reduction of fan hours. 

1.5 Supply voltage 

The supply voltage depends mainly on the distance from generator to consumer and the related voltage 

losses along  the  line.  In addition, appliances are available at 230 V AC, 50 HZ or  for 12 V DC voltage, 

whereby the latter are more expensive and not always available compared to the AC driven appliances). 

Voltage drops as  function of diameter of  cable and  cable  length are  compiled  in Annex 2. Maximum 

voltage drop along the distribution line should not exceed 10‐25%. As can be taken from Annex 2 even 

for the “5 households” cluster a distance of 40 m would require already 35 mm² cable. The same cross 

section would reach only about 10 m  in case of the “20 households” cluster. Additional voltage  losses 

are to expected at loosening cable connections and joints over the years.  

Consequently, a 12 V DC supply is only feasible for single house supplies or in extraordinary cases where 

houses are  located very close together. It  is therefore recommended to base the systems on 230 V AC 

voltage which ensures: 

Sufficient voltage level within the houses to run the appliances 

metering with common power meters (if required) 

operation of common appliances available at lower cost 

Reduced cost for wiring due to lower cable sizes 

More buffer against weak and ageing installations with accompanying growing resistivity and related growing voltage losses 

Optimization of generator location (distances of up to 100 m from generator to house are possible). 

The operation  at 220 V AC  requires  a DC/AC  inverter which parallel  acts  as  charge  controller  for  the 

batteries. The minimum design requirements are compiled in Table 2. 

   

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 4  Renewable Energy Guidelines  Nov. 2013 

Volume 4 Community PV Systems

Table 2: Design aspects 

Item  Minimum lifetime  Others 

Battery  7‐8 years  Maintenance free, sealed gel solar batteries to minimize requirements on battery storage and to minimize risks of hazards and environmental pollution 

Module  20 years  Crystalline systems 

bulbs  10 Years (20,000 hrs)  Energy saving bulbs or LEDs 

Street light  10 years  LED (15,000 hrs) 

Supply voltage    220 V AC 

Source: Own compilations; Annex 3 

2 System Lay‐Out 

The  sub‐project  comprises  of  a  centralized  PV  generator  including  batteries,  charge  controller  and 

inverter, the distribution  lines to the houses, and the supply of the street  lights. Household appliances 

are to be purchased by the customers themselves1. 

With  respect  to  in‐house  appliances  basic  technical  features  should  be  given  to  the  customers  and 

communities in order to ensure that power demand is kept in the envisaged limits2. 

2.1 Modules 

Modules will be  installed on  iron  supports which  could be  local made. The  supports  are  fixed  in R/f 

concrete  strip  foundations.  A  standard  lay‐out  is  shown  in  Annex  3.1.  Close  to  the module  area,  a 

battery  room  including  all necessary  control devices  is  erected.  The  entire  area  should be protected 

(fences, walls) in such a way that the modules are prevented against damaging. 

2.2 Batteries 

Batteries are placed  in a battery room. The room should be  insulated  in such a way that the minimum 

and maximum  temperatures  of  the  batteries  are  always  (‐20°C  –  +45°C)  and  optimal  temperatures 

(+15°C ‐ +35°C) are met during most of the time. 

2.3 Wiring 

Wiring should be done by using XLPE 2 core, double insulated (outer and inner shield) Al cable of 0.6 to 

1 kV nominal voltage. The diameter depends on  the distances  from  the generator  to  the houses and 

needs to be adjusted to the local conditions. Fixing of cables could be done at walls by using appropriate 

tools and at 5‐7 m steel or wooden poles. 

2.4 House installations 

House installation is not part of the project. However, prior to connection the house installation should 

be  inspected and certified by  the PO  in order  to ensure minimum  safety and quality  standards. With 

                                                            1 Technical specifications and lists of recommended equipment should be provided by the POS to the communities and customers 2 PV systems are very sensitive against overload. Thus, the community should be able and willing to control installed appliances and power consumption  

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  Renewable Energy Guidelines  Nov. 2013 5

Volume 4 Community PV Systems 

respect  to  the  comparable  low  demand,  installation  of meters  is  not  essential. However, MCBS  and 

RCBOs should be installed in each house for safety purposes.  

System sizing 

Simulation  of  power  generation  and  consumption  have  been  conducted  for  each  cluster  by  using 

HOMER Software. The results are compiled in Annex 4 and summarized in Table 3. 

The  simulation  is  based on  the  given  summer  and winter  load  schedules  (Figure  1  and  2),  the  solar 

radiation figures (Figure 3) and the following parameter: 

Operating reserve 5% 

Permissible capacity shortage: <1% 

Modules: 

o Slope: 34.6° 

o Ground reflectance: 20% 

o Temperature effects considered (based on monthly averages) 

o No tracking 

Battery: 

o Minimum lifetime 7‐8 years 

o Discharge limit: 30% 

o Stabilized electrolyte (gel or glass mate). 

As described above the comparable large systems are required because of the generation/consumption 

situation in the month of August and the intention to avoid capacity shortage and resulting unmet load. 

As can be taken from Annex 4 the systems are well optimized towards maximum use of generator and 

storage  capacity. During  the  critical period of August,  the  excess power  is  almost  zero while battery 

maximum discharge power is at its minimum (30%). 

   

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 6  Renewable Energy Guidelines  Nov. 2013 

Volume 4 Community PV Systems

3 Annexes  

Annex 1:  Appliances ....................................................................................................................... 7 Annex 1.1:  Cluster 1 – 5 households ......................................................................................... 7 Annex 1.2:  Cluster 2 – 10 households ....................................................................................... 8 Annex 1.3:  Cluster 3:‐ 15 households ........................................................................................ 9 Annex 1.4:  Cluster 4 – 20 households ..................................................................................... 10 

Annex 2:  Voltage Drops in Cables ................................................................................................ 11 Annex 2.1:  Cluster 1 – 5 households ....................................................................................... 11 Annex 2.2:  Cluster 2 – 10 households ..................................................................................... 12 Annex 2.3:  Cluster 3 – 15 households ..................................................................................... 13 Annex 2.4:  Cluster 4 – 20 households ..................................................................................... 14 

Annex 3:  Technical specification of main equipment .................................................................... 15 

Annex 4:............................................................................................................................................ 18 Annex 4.1:  System report – 5 households ............................................................................... 18 Annex 4.2:  System report – 10 households ............................................................................. 23 Annex 4.3:  System report– 15 households .............................................................................. 28 Annex 4.4:  System report– 20 households .............................................................................. 33 

 

 

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  Renewable Energy Guidelines  Nov. 2013 7

Volume 4 Community PV Systems 

Annex 1: Appliances 

 

Annex 1.1:  Cluster 1 – 5 households 

 

   Daily load summer          Daily load winter 

        

Number of Target Houses 5 Nos

S.No Description NosAppliance

s

1Avergage house size 

(rooms)2 10

2 Air Cooling Fan 1 5

3 Street Lighting 1 1

4 Mobil Charging facility 1 1

S.No Appliance (DC Power) UnitsWattage 

(Watts)

Total 

Wattage

Daily 

Operation 

Hours

Total 

Energy 

(Wh)

1 Room Lighting (ES) 10 11 110 6 660        

3 Street Lights‐(ES) 1 20 20 10 200        

4 Air Cooling Fan (AC) 5 75 375 10 3.750    

5 Mobile Charger 1 5 5 3 15          

Actual Daily Energy Demand 0 0 510 4.625    

6 1.388    

   6.013 

The Fudge Factor @ 30% (System Losses for DC power PV system)

Cluster of 5 houses

Rational

1 light per room

A. Data

1 fan Per house

1 street light per cluster of 5 

houses

In‐Built Mobile Charger (s)

B‐ Energy Demand

NET Daily Energy Demand (Wh)

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 8  Renewable Energy Guidelines  Nov. 2013 

Volume 4 Community PV Systems

Annex 1.2: Cluster 2 – 10 households 

  

  Daily load summer          Daily load winter           

Number of Target Houses 10 Nos

S.No Description NosAppliance

s

1Avergage house size 

(rooms)2 20

2 Air Cooling Fan 1 10

3 Outside Lighting 1 2

4 Mobil Charging facility 2 2

S.No Appliance (DC Power) UnitsWattage 

(Watts)

Total 

Wattage

Daily 

Operation 

Hours

Total 

Energy 

(Wh)

1 Room Lighting (ES) 20 11 220 6 1.320    

3 Street Lights‐(ES) 2 20 40 10 400        

4 Air Cooling Fan (AC) 10 75 750 10 7.500    

5 Mobile Charger 2 5 10 3 30          

Actual Daily Energy Demand 0 0 1020 9.250    

6 2.775    

 12.025 

In‐Built Mobile Charger (s)

Cluster of 5 houses

A. Data

Rational

1 light per room

1 fan Per house

1 street light per cluster of 5 

houses

B‐ Energy Demand

The Fudge Factor @ 30% (System Losses for DC power PV system)

NET Daily Energy Demand (Wh)

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  Renewable Energy Guidelines  Nov. 2013 9

Volume 4 Community PV Systems 

Annex 1.3: Cluster 3:‐ 15 households 

 

    Daily load summer          Daily load winter           

Number of Target Houses 15 Nos

S.No Description NosAppliance

s

1Avergage house size 

(rooms)2 30

2 Air Cooling Fan 1 15

3 Outside Lighting 1 3

4 Mobil Charging facility 2 2

S.No Appliance (DC Power) UnitsWattage 

(Watts)

Total 

Wattage

Daily 

Operation 

Hours

Total 

Energy 

(Wh)

1 Room Lighting (ES) 30 11 330 6 1.980    

3 Street Lights‐(ES) 3 20 60 10 600        

4 Air Cooling Fan (AC) 15 75 1125 10 11.250  

5 Mobile Charger 2 5 10 3 30          

Actual Daily Energy Demand 0 0 1525 13.860  

6 4.158    

 18.018 

In‐Built Mobile Charger (s)

Cluster of 5 houses

A. Data

Rational

1 light per room

1 fan Per house

1 street light per cluster of 5 

houses

B‐ Energy Demand

The Fudge Factor @ 30% (System Losses for DC power PV system)

NET Daily Energy Demand (Wh)

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Annex 1.4: Cluster 4 – 20 households 

 

  Daily load summer          Daily load winter            

Number of Target Houses 20 Nos

S.No Description NosAppliance

s

1Avergage house size 

(rooms)2 40

2 Air Cooling Fan 1 20

3 Outside Lighting 1 4

4 Mobil Charging facility 3 3

S.No Appliance (DC Power) UnitsWattage 

(Watts)

Total 

Wattage

Daily 

Operation 

Hours

Total 

Energy 

(Wh)

1 Room Lighting (ES) 40 11 440 6 2.640    

3 Street Lights‐(ES) 4 20 80 10 800        

4 Air Cooling Fan (AC) 20 75 1500 10 15.000  

5 Mobile Charger 3 5 15 3 45          

Actual Daily Energy Demand 0 0 2035 18.485  

6 5.546    

 24.031 

In‐Built Mobile Charger (s)

Cluster of 5 houses

A. Data

Rational

1 light per room

1 fan Per house

1 street light per cluster of 5 

houses

B‐ Energy Demand

The Fudge Factor @ 30% (System Losses for AC power PV system)

NET Daily Energy Demand (Wh)

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Volume 4 Community PV Systems 

Annex 2: Voltage Drops in Cables 

 

Annex 2.1: Cluster 1 – 5 households 

   

      

Max Load 500 W

System Voltage 12 V

System Current: 42 A

cable (mm²):  0,75 1 1,5 2,5 4 6 10 16 20 25 35

distance to 

house (m)

1 17 13 9 5 3 2 1 1 1 1 0

5 87 66 44 26 16 11 7 4 3 3 2

10 175 131 87 52 33 22 13 8 7 5 4

15 262 197 131 79 49 33 20 12 10 8 6

20 349 262 175 105 66 44 26 16 13 10 7

25 437 328 218 131 82 55 33 20 16 13 9

30 524 393 262 157 98 66 39 25 20 16 11

35 611 459 306 183 115 76 46 29 23 18 13

40 699 524 349 210 131 87 52 33 26 21 15

45 786 590 393 236 147 98 59 37 29 24 17

50 874 655 437 262 164 109 66 41 33 26 19

Calculation of losses in Al cable

Cluster 1: 5 households

Delta u (%)

0

5

10

15

20

25

30

35

40

45

50

1 5 10 15 20 25 30 35 40 45 50

Delta u (%)

Voltage drop along cable

0,75 1,0 mm² 1,5 mm² 2,5 mm² 4 6 10 16 20 25 35

distance in m

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Annex 2.2: Cluster 2 – 10 households 

      

            

Max Load 1020 W

System Voltage 12 V

System Current: 85 A

cable (mm²):  0,75 1 1,5 2,5 4 6 10 16 20 25 35

distance to 

house (m)

1 36 27 18 11 7 4 3 2 1 1 1

5 178 134 89 53 33 22 13 8 7 5 4

10 356 267 178 107 67 45 27 17 13 11 8

15 535 401 267 160 100 67 40 25 20 16 11

20 713 535 356 214 134 89 53 33 27 21 15

25 891 668 445 267 167 111 67 42 33 27 19

30 1069 802 535 321 200 134 80 50 40 32 23

35 1247 936 624 374 234 156 94 58 47 37 27

40 1426 1069 713 428 267 178 107 67 53 43 31

45 1604 1203 802 481 301 200 120 75 60 48 34

50 1782 1336 891 535 334 223 134 84 67 53 38

Calculation of losses in Al cable

Cluster 2: 10 households

Delta u (%)

0

5

10

15

20

25

30

35

40

1 5 10 15 20 25 30 35

Delta u (%)

Voltage drop along cable

1,5 mm² 2,5 mm² 4 6 10 16 20 25 35

distance in m

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Volume 4 Community PV Systems 

Annex 2.3: Cluster 3 – 15 households 

     

       

Max Load 1525 W

System Voltage 12 V

System Current: 127 A

cable (mm²):  0,75 1 1,5 2,5 4 6 10 16 20 25 35

distance to 

house (m)

1 53 40 27 16 10 7 4 2 2 2 1

5 266 200 133 80 50 33 20 12 10 8 6

10 533 400 266 160 100 67 40 25 20 16 11

15 799 599 400 240 150 100 60 37 30 24 17

20 1066 799 533 320 200 133 80 50 40 32 23

25 1332 999 666 400 250 167 100 62 50 40 29

30 1599 1199 799 480 300 200 120 75 60 48 34

35 1865 1399 932 559 350 233 140 87 70 56 40

40 2131 1599 1066 639 400 266 160 100 80 64 46

45 2398 1798 1199 719 450 300 180 112 90 72 51

50 2664 1998 1332 799 500 333 200 125 100 80 57

Calculation of losses in Al cable

Cluster 3: 15 households

Delta u (%)

0

5

10

15

20

25

30

35

40

45

1 5 10 15 20 25

Delta u (%)

Voltage drop along cable

1,5 mm² 2,5 mm² 4 6 10 16 20 25 35

distance in m

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Annex 2.4: Cluster 4 – 20 households 

    

      

Max Load 2035 W

System Voltage 12 V

System Current: 170 A

cable (mm²):  0,75 1 1,5 2,5 4 6 10 16 20 25 35

distance to 

house (m)

1 71 53 36 21 13 9 5 3 3 2 2

5 356 267 178 107 67 44 27 17 13 11 8

10 711 533 356 213 133 89 53 33 27 21 15

15 1067 800 533 320 200 133 80 50 40 32 23

20 1422 1067 711 427 267 178 107 67 53 43 30

25 1778 1333 889 533 333 222 133 83 67 53 38

30 2133 1600 1067 640 400 267 160 100 80 64 46

35 2489 1866 1244 747 467 311 187 117 93 75 53

40 2844 2133 1422 853 533 356 213 133 107 85 61

45 3200 2400 1600 960 600 400 240 150 120 96 69

50 3555 2666 1778 1067 667 444 267 167 133 107 76

Calculation of losses in Al cable

Cluster 4: 20 households

Delta u (%)

0

10

20

30

40

50

60

1 5 10 15 20 25

Delta u (%)

Voltage drop along cable

1,5 mm² 2,5 mm² 4 6 10 16 20 25 35

distance in m

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Volume 4 Community PV Systems 

Annex 3: Technical specification of main equipment 

 

    

1 Inverter with integrated Charge Controller

Inverter with integrated battery controller for the erection of 1- and 3-phase isolated supply systems. Without transformer including current sensitive residual current monitoring and tripping; including cooling/ventilation concept; single and three-phase feed in including modular extension; including 2 seperate MPP-tracker for seperate strings; multi-cluster operation. High efficiency, intelligent battery management to optimize battery lifetime, calculation of battery load, high overlad capacity; with integrated display and control unit; compatible to offered solar batteries; the inverter must be suitableand fully compatbile to the offered solar modules;

Input (DC)maximum DC output at cosphi = 1max input voltage range 1,000 V

MPP- input voltage range 360 … 800 V

maximum input current 33 / 11 A

nominal output at 230 Vmaximum AC appearent output

Battery Inputmaximum DC output at cosphi = 1rated input voltage 48 VInput voltage range 41 V … 63 Vmax. battery charging current 110 ADC rated charging current 90 ADC rated de-charging current 103 ABattery type gel batterybattery capacity range 100 AH … 10.000 Ah

method of charge controlIUoU-charge with automatic full charge and equalization charge

Oputput (AC)Nominal AC voltage: 3 / N / PE 230 V / 415 VNominal AC voltage range 160 V ….. 280 Vrated power frequency 50 Hzrated power frequency range (adjustable) 45 Hz … 65 HzRated output power at nominal voltage and rated power frequency 25°C / cosphi=1)peak AC power at rated voltage and rated frequency at 25°C for 30 min / 5 min / 3 secrated currentpeak current harmonic factor output voltage <4%cosphi at rated power output -1 … +1

Efficiencymax. efficiency 95%self consumption without load / standby < 26 W / < 4 W

ProtectionAC short circuit yesAC overload yesDC revers polarity protection yesDC fuse yesOvertemperature yesdeep discharge of battery yessurge acc to IEC 60664-1 IIIthermic protection of Inputearth fault monitoring

HRE-01: PV Systems for Community SuppliesTechnical Data

Pos. Technical Specification Purchaser's requirementsBidder's technical

specification

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Standards

GeneralIEC 62103; IEC 60521; IEC

60721Conformity CE or equivalent

General DataDimensions (W/H/D) describeWeight describeOperating temperature range -25°C … +60°Cprotection class (IEC 62103) Iprotection class of connection area (IEC 60529) 3K6Climatic category ( IEC 60721) IP54

Featuresmultifunction relay 23-phase systems /parallel connection yes / yesintegrated bypassmulticluster operation yes calculation of charge condition / full / equalization charge yes / yes / yesintegrated soft start yesgenerator support yesbattery temperature sensor yescommunication port, bluetooth yes / yesguarantee > 5 yearscertificates and approvals describebrand name and type name and model name describeassembly describeintegrated graphic display yessuitable for in- and outdoor installation yesDC plug conncetors including DC load breaker yesnumber of parallel strings minimum 5

Accessoires describe

2 Solar ModulesSolar Modules with crystaline solar cells, of high reliability with guaranteed 0/+5Wp peak power classification; with IEC certificate; modul voltage, current and plug connection; connection must fit to the offered Inverters; frame out of anodized aluminium; frame with holow chamber profile and drainage opening; front made of special hardened, high transparent glass, antireflective coated; weather proofed terminal box at the rear; including necessary modul connectors made of flexible copper isolated cables with connectors Electric Datarated power at standard temperature conditionspeak Power (Pmax)peak voltage (Vmax)

peak system voltage (VSmax)

Peak current (Imax)

short curcuit current (ISC)

no load voltage (VOC)

A/°C-diagramtemperature coefficient; voltage (V/°C)temperature coefficient; power (%/°C)nominal cell operation temperature (NOCT)U-I functions at 25°C and other temperatures and radiation

General Data

minimum operational temperature -40°C … +80°C

minimum ambient temperature -40°C … +45°C

Standards

connection terminal DIN VDE 0126-5

Wiring, plug connector EN 50521

Modules generalIEC 61215; IEC 61730;IEC

61701; IEC 61721; EN 50380

CertificatesModules IEC 61215; IEC 61730test report by a certified and licensed laboratory IEC/IEC 17025product certification unit/authority acc. to EN 45011CE conformity (or equal) yes

Guaranteeproduct guarantee 5 years for productoutput guarantee 12 years,; minimum power output (% of nominal power) >90%output guarantee 25 years; minimum power output (in % of nominal power) <80%cost free replacement at installation side in case the minimum output ratings fall short yes

FeaturesBrand, Type, Model describecell dimensions (L / W) describemodul dimensions (L / W / H) describeweigth of Module describeKind of glas describe

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3 Support StructuresSupport structures according to attached drawing no1 as support for the offered solar modules

describe

4 OPZV Solar batterymaintenance free sealed lead-acid gel battery; sulphuric acid as electrolyte stabilized as gel; including pole screws with isolated screw head and possibility to measure voltage; including necessary connectors made of flexible isolated copper suitable for maximum voltage and current; including end connectors with protection cover; environmental friendly and full recyclablenominal voltage 2VMinimum capacity: C10, @ T=20°C: 3050Ah; C100, @ T=20°C: 3540 Ah 3050 Ah / 3540 AhMinimum Cycles at 80% / 50% Depth of Discharge (DoD): 1600 / 3000operational temperature (minimum, maximum, optimum)operation characteristic diagramcharge limit voltage including temperature dependancypermissible charge and -discharge currentpermissible discharge depthcharge and discharge efficiencyself discharge in % per monthlow voltage threshhold as function of discharge current

Protectionintegrated Overvoltage yesover current yesshort circuit yesreverse polarity yes

Standards

GeneralIEC 60896-21; IEC 61427 or

similarconformity CE or similar

Guaranteeproduct guarantee 5 years

cost free replacement at installation side in case the minimum output ratings fall shortyes

FeaturesBrand, Type, Model describedimensions (L / W / H) describemodul dimensions (L / W / H) describeweigth describecharacteristics of electrodes; construction, weave alloy describedisplay of battery voltage describe

5 Batterie supportfully isolated steel support suitable for the offered batteries; installation in strings per support; if required in two layers

describe

6 Documentations (for every component)description of component yesconnection plans yesinstallation manual yescommissioning regulations and procedures yesoperation manual yesmaintenance manual yesfailure analysis and proposals for measures to be undertaken yescomplete documentation in English and Urdu langauage 5 hard copies and 2 soft copies

7 After Sales Service

service point in District including description of experience available at service point; services offered; available wear and spare parts

describe

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Annex 4:  

Annex 4.1: System report – 5 households 

 

    

    

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Volume 4 Community PV Systems 

  

Battery maximum discharge power – Inverter Output Power 

   Excess Power – PV Power Generation 

Battery max. discharge power 

Inverter Output Power 

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Volume 4 Community PV Systems

  Battery Charge – Unmet Load 

 

PV Power 

Excess Power 

Battery State of Charge 

Unmet Load 

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Annex 4.2: System report – 10 households 

  

      

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 26  Renewable Energy Guidelines  Nov. 2013 

Volume 4 Community PV Systems

  

Battery maximum discharge power – Inverter Output Power 

    Excess Power – PV Power Generation 

Battery max. discharge power 

Inverter Output Power 

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Volume 4 Community PV Systems 

 

  Battery Charge – Unmet Load 

 

PV Power 

Excess Power 

Battery State of Charge 

Unmet Load 

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Annex 4.3: System report– 15 households 

    

    

    

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Volume 4 Community PV Systems 

 Battery maximum discharge power – Inverter Output Power 

    Excess Power – PV Power Generation 

Battery max. discharge power 

Inverter Output Power 

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PV Power 

Excess Power 

Battery State of Charge 

Unmet load 

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Annex 4.4: System report– 20 households 

  

   

     

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 36  Renewable Energy Guidelines  Nov. 2013 

Volume 4 Community PV Systems

  Battery maximum discharge power – Inverter Output Power 

    Excess Power – PV Power Generation 

Battery max. discharge power 

Inverter Output Power 

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Volume 4 Community PV Systems 

     Battery Charge – Unmet Load 

    

Battery State of Charge 

Unmet Load

PV Power 

Excess Power 

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Annex 5: Examples for foundations and foundation supports 

 

 

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Annex 6: Recommendation list powerhouse 

    

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Annex 7: Note on explosion risks in batttery rooms 

    

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Annex 8: Operating instructions for sealed stationary lead acid batteries 

    

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