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Section: Cover Page IHT | Page: 1 of 1 ASME QUALITY CONTROL | Reviion: Origina! MANUAL | "ate: #1$%1$1&&' | SU()ECT: CO*ER PA+E |
IN"USTRIAL HEAT TRANS,ER- INC. %## O!/ Mi!! Roa/
Coon *a!!e0- I 2345%
ASME QUALITY CONTROL MANUAL
Coon *a!!e0- iconin P!ant
"oc67enting a 8rogra7 of co78!iance for t9e 9o8contr6ction of 8re6re vee! in accor/anceit9 t9e ASME (oi!er an/ Pre6re *ee! Co/eSection *III- "iviion 1. T9i Man6a! a!ocover 9o8 an/ fie!/ re8air an/ a!teration of
e;iting 8re6re vee! in accor/ance it9 t9eNationa! (oar/ In8ection Co/e an/ ot9er)6ri/ictiona! r6!e.
T9i 8rogra7 a88!ie to or< 8erfor7e/ in t9eIn/6tria! Heat Tranfer Coon *a!!e0 ,aci!itie.
"ATE:===)6!0 >- 1&&&==
ASSI+NE" TO:
IHT IT "e8art7ent
MANUAL NUM(ER:=======%=========
? @ CONTROLLE" ? @ NON CONTROLLE"
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| Section: TaB!e of ContentIHT | Page: 1 of 1
ASME QUALITY CONTROL | Reviion: Rev. AMANUAL | "ate: #>$#1$1&&>
| SU()ECT: TA(LE O, CONTENTS |
RE*ISION ISSUESECTION "ESCRIPTION LE*EL "ATE
Tit!e Page Origina! #1$%1$1&&'
TaB!e of Content Origina! #1$%1$1&&'
1 State7ent of A6t9orit0 Po!ic0 Origina! #1$%1$1&&'
5 +!oar0 Origina! #1$%1$1&&'
% OrganiDation C9art Origina! #1$%1$1&&'
3 ASME Q6a!it0 Contro! Re8oniBi!itie Origina! #1$%1$1&&'
2 "raing- Ca!c6!ation- an/S8ecification Rev. A #>$#1$1&&>
4 Materia! Contro! Origina! #1$%1$1&&'
' E;a7ination an/ In8ection Origina! #1$%1$1&&'
> Nonconfor7itie Origina! #1$%1$1&&'
& e!/ing Contro! Rev. A #>$#1$1&&>
1# Non "etr6ctive E;a7ination Origina! #1$%1$1&&'
11 Heat Treat7ent Origina! #1$%1$1&&'
15 Ca!iBration Origina! #1$%1$1&&'
1% Recor/ Retention Origina! #1$%1$1&&'
13 A6t9oriDe/ In8ector Origina! #1$%1$1&&'
12 Re8air A!teration Origina! #1$%1$1&&'
14 Sa78!e ,or7 Rev. A #>$#1$1&&>
APPRO*AL================================ ==============Manager ASME Q6a!it0 A6rance "ate
ACCEPTANCE ================================ ==============A6t9oriDe/ In8ector "ate
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| Section: 1 IHT | Page: 1 of 1
ASME QUALITY CONTROL | Reviion: Origina!MANUAL | "ate: #1$%1$1&&'
|SU()ECT: AUTHORITY POLICY |
1.# STATEMENT O, AUTHORITY AN" POLICY
1.1 In/6tria! Heat Tranfer 8!e/ge to 8ro/6ce U ta78
8re6re vee! in accor/ance it9 Section *III- "iviion 1 of t9e ASME (oi!er an/ Pre6re *ee! Co/e an/ 8!e/ge to re8air an/ a!ter t9ee oBFect in accor/ance it9 t9e Nationa! (oar/ In8ection Co/e- a88!icaB!e ection of t9e ASME Co/e an/ )6ri/ictiona! reG6ire7ent.
1.5 T9i Q6a!it0 A6rance Progra7 a6t9oriDe t9e etaB!i97entof t9e ASME Q6a!it0 Contro! Progra7 9ic9 a6re t9at
co78onent 8ro/6ce/- re8aire/- or a!tere/ B0 In/6tria! Heat Tranfer- Inc. i!! 7eet reG6ire7ent of Section *III- "iviion 1 of t9e ASME Co/e an/ t9e Nationa! (oar/ In8ection Co/e an/ ot9er )6ri/ictiona! reG6ire7ent a a88!icaB!e.
1.% T9e Manager of ASME Q6a!it0 A6rance for In/6tria! Heat Tranfer i /e!egate/ t9e overa!! a6t9orit0 an/ re8oniBi!it0 for t9e- /eve!o87ent an/ i78!e7entation of t9e IHT ASME Q6a!it0 Contro! Progra7 at t9e IHT 8!ant in Coon *a!!e0- I. T9e Manager of ASME Q6a!it0 A6rance 9a t9e a6t9orit0 to 68en/ 8erfor7ance of a f6nction 9ic9 i not in co78!iance it9 t9e ASME Q6a!it0 Contro! Progra7 6nti! corrective action i ta
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Prei/entIn/6tria! Heat Tranfer
| Section: 5 IHT | Page: 1 of 1
ASME QUALITY CONTROL | Reviion: Origina!MANUAL | "ate: #1$%1$1&&'
| SU()ECT: +LOSSARY |========================================|==============================
AI A6t9oriDe/ In8ector i a %r/ 8art0 in8ector it9 a c6rrent Nationa! (oar/ Co77iion Car/ for R Sta78 or
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PS e!/ing Proce/6re S8ecification | Section %
IHT | Page: 1 of 1 ASME QUALITY CONTROL | Reviion: Origina!
MANUAL | "ate: #1$%1$1&&'|
SU()ECT: OR+ANIKATION CHART |
THE MANA+ERS MAY "ELE+ATE ACTUAL OR (EIN+ PER,ORME" TO OTHER QUALI,IE" PERSONNEL- (UT RETAINS ULTIMATE RESPONSI(ILITY ,OR ALL OR "ONE.
PRESIDENT OF THE COMPANY
CONTROLLER
VICE PRESIDENT
PURCHASING
BUYER
MANAGER OF
ASME QUALITY
ASSURANCE
MANAGER OF
MANUFACTURING
& PLANT
OPERATIONS
MANAGER OF
ENGINEERING
MANAGER OF
MARKETING &
SHOP QC
INSPECTOR
FIELD QC
INSPECTOR
DESIGN
SUPERVISOR
FIELD
COORDINATOR
ENGINEER
DESIGNER
SHIPPING &
RECEIVING
GENERAL
FOREMAN
MATERIAL
STORES
LEAD MAN
SET UP
OPERATORS OPERATORS
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| Section: 3 IHT | Page: 1 of 5
ASME QUALITY CONTROL | Reviion: Origina!MANUAL | "ate: #1$%1$1&&'
| SU()ECT: QUALITY CONTROL |
3.# PURPOSE
T9i ection /ecriBe an/ etaB!i9e t9e re8oniBi!itiefor Co/e Q6a!it0 Contro!.
3.1 +ENERAL
T9e Manager of ASME Q6a!it0 A6rance i re8oniB!e for:
3.1.1 Reviion- /itriB6tion- an/ contro! of t9e ASME Q6a!it0Contro! Man6a!.
3.1.5 OBtaining A6t9oriDe/ In8ector acce8tance 8rior toinc!6ion or i78!e7entation of 8ro8oe/ reviion.
3.1.% Provi/ing a c6rrent contro!!e/ co80 of t9e Man6a! to t9e A6t9oriDe/ In8ector for 6e.
3.1.3 Perfor7ance of reG6ire/ in8ection- e;a7ination an/tet- ignif0ing co78!etion of a7e an/ acce8tance of8ro/6ction f6nction.
3.1.2 Receiving- in 8roce an/ ae7B!0 in8ection.
3.1.4 En6ring t9at 7ea6ring an/ tet eG6i87ent i ca!iBrate/.
3.1.' Reo!6tion of nonconfor7itie.
3.1.> Certification of ASME Man6fact6re "ata Re8ort.
3.1.& En6ring t9at Co/e E/ition an/ A//en/a are reviee/ an/ reG6ire/ c9ange are i78!e7ente/ 8rior to t9e 7an/ator0 effective i78!e7entation /ate.
3.5 "ISTRI(UTION AN" CONTROL O, MANUALS
3.5.1 T9e Manager of ASME Q6a!it0 A6rance i!! /itriB6te t9eContro!!e/ Man6a! to IHT 8eronne! 9o nee/ to referenceit to in6re Co78an0 co78!iance it9 t9e 8rogra7. Co8iei!! a!o Be given to
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invo!ve/ it9 t9e i78!e7entation of t9e 8rogra7. Noncontro!!e/ 7an6a! i!! Be c6rrent on t9e /ate of i6e an/ i!! not Be 68/ate/ it9 f6t6re reviion. | Section: 3 IHT | Page: 5 of 5 ASME QUALITY CONTROL | Reviion: Origina!
MANUAL | "ate: #1$%1$1&&'|
SU()ECT: QUALITY CONTROL |
3.5.% Eac9 Contro!!e/ Man6a! i!! Be n67Bere/ an/ incriBe/ it9t9e na7e of t9e 8eron to 9o7 it i aigne/ an/ t9e /ateaigne/. T9i infor7ation i!! Be recor/e/ on ,or7 IHT#1>
"itriB6tion Recor/ Contro!!e/ Man6a! A88en/i; 14.1J
3.5.3 Eac9 NonContro!!e/ Man6a! i!! Be n67Bere/- an/ t9e Man6a! N67Ber- na7e an/ a//re of t9e aignee- an/ t9e
/ate aigne/ i!! Be recor/e/ on ,or7 IHT#1>A "itriB6tion Recor/ NonContro!!e/ Man6a!. A88en/i; 14.5J
3.5.2 Reviion to t9i 7an6a! 9a!! Be 7a/e B0 ection 9ic9 are rei6e/ it9 a revie/ TaB!e of Content Page- e;ce8t for e;9iBit- 9ic9 9a!! Be /one in/ivi/6a!!0 a!ong it9 a revie/ Sa78!e ,or7 In/e; Page an/ a TaB!e of Content Page. Reviion to 8aragra89 in a Section i!! Be note/ B0 an ateri< in t9e !eft 9an/ 7argin.
3.5.4 T9e 9ea/ing on t9e TaB!e of Content 8age i!! Be i/entifie/ it9 a reviion !etter an/ /ate an/ it i!! !it eac9 of t9e ection B0 n67Ber- tit!e- reviion !etter an/ i6e /ate. T9i i!! i/entif0 t9e reviion !eve! of an0 7an6a! for e;a78!e- TaB!e of Content- /ate/ an/ 8rovi/e for t9e co78arion of t9e reviion
!eve! of an0 8roce/6re it9 t9e reviion !eve! !ite/ on t9e TaB!e of Content for a6rance t9at t9e correct 8roce/6re reviion !eve! i 6e/.
3.5.' T9e Manager of ASME Q6a!it0 A6rance i!! in/icate a88rova! an/ t9e A6t9oriDe/ In8ector 9a!! in/icate acce8tance of t9e Man6a! reviion B0 igning an/ /ating t9e TaB!e of Content 8age.
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| Section: 2
IHT | Page: 1 of 3 ASME QUALITY CONTROL | Reviion: Rev. A
MANUAL | "ate: #>$#1$1&&>|
SU()ECT: "ESI+N SPECI,ICATIONS |
2.# PURPOSE
T9i ection etaB!i9e Engineering "raing- "eign Ca!c6!ation an/ S8ecification contro!.
2.1 +ENERAL
T9e Manager of Engineering i re8oniB!e for:
2.1.1 T9e f6nction of t9e Engineering "e8art7ent.
2.1.5 T9e 8re8aration an/ contro! of Stan/ar/ Engineering S8ecification an/ intr6ction inc!6/ing reviion.
2.1.% Contro! an/ c6to/0 of Co/e Sta78.
2.1.3 Aigning Nationa! (oar/ N67Ber in eG6ence- it9o6t
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an/ /raing an/ /oc67ent 6B7itte/ to t9e A.I. for revie are in agree7ent.
| Section: 2 IHT | Page: 5 of 3 ASME QUALITY CONTROL | Reviion: Rev. A MANUAL | "ate: #>$#1$1&&>
| SU()ECT: "ESI+N SPECI,ICATION |
T9e Engineer aigne/ to t9e 8ro/6ct i re8oniB!e for:
2.5.2 Provi/ing in86t to t9e "eign on Co/e reG6ire7ent for /eign feat6re.
2.5.4 Pre8aring an/ a88roving B0 ignat6re an/ /ate t9e /eign ca!c6!ation- /raing 6B7itte/ for A.I. revie- an/ cover !etter. A88en/i; 14.5%J A!! ASME 8re6re vee! re!ate/
/raing 9a!! Be ta78e/ it9 t9e ASME 8ro/6ction ta78.
2.5.' Infor7ing "eign 68on recei8t of t9e AI acce8tance of t9e /eign an/ ca!c6!ation.
2.5.> Revieing Co/e c9ange for reG6ire/ /eign c9ange.
2.5.& 9en co786ter 8rogra7 are 6ti!iDe/ in t9e generation of ASME Co/e /eign ca!c6!ation t9e Manager of Engineering 9a!! in6re t9e correct /ata i in86t an/ verif0 it9 9an/ ca!c6!ation t9e o6t86t i correct. *erification 9a!! Be /one t9e firt ti7e a co786ter 8rogra7 i 6e/ for a 8ecific ca!c6!ation an/ 9en ever a c9ange i 7a/e to t9e Co/e- or
9en t9e co786ter 8rogra7 i revie/. T9e Co/e E/ition an/ A//en/a 9a!! Be reviee/ B0 t9e Manager of Engineering to /eter7ine if t9e co786ter 8rogra7 or- an/ tan/ar/ /eign ca!c6!ation on fi!e 9ave Been affecte/. T9e Manager of Engineering 9a!! 7aintain a recor/ of t9ee revie.
2.5.1# T9e Stan/ar/ Engineering S8ecification are reviee/ for c9ange to Co/e E/ition an/ A//en/a. T9e reviion are 7a/e 8rior to t9e 7an/ator0 effective i78!e7entation /ate.
2.% Engineering ReG6ire7ent
2.%.1 T9e Engineer re8oniB!e for 8re8aring /eign ca!c6!ation an/ /raing i!! ign an/ /ate t9e7. T9e na7e of t9e engineer
re8oniB!e for /raing 6B7itte/ for AI revie an/ t9e /ate of a88rova! i!! Be 9on on a cover !etter 9ic9 acco78anie eac9 6B7itta! 8ac
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T9e ASME /ata re8ort an/ na7e8!ate infor7ation 76t Be6B7itte/ to t9e AI a 8art of t9e 6B7itta! 8ac
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&.%J.
| Section: 2 IHT | Page: 3 of 3 ASME QUALITY CONTROL | Reviion: Rev. A MANUAL | "ate: #>$#1$1&&> | SU()ECT: "ESI+N SPECI,ICATION |
2.'.% IHT Ite7 Mater ,i!e Maintenance S9eet an/ P6rc9ae ReG6iition A88en/i; 14.4J i!! !it t9e acce8taB!e ASME 7ateria!- 8ecification- an/ a//itiona! IHT 7ateria! reG6ire7ent- reG6ire/ 7ateria! tet re8ort or certificate of co78!iance a 8ecifie/- an/ a!! a//itiona! reG6ire7ent 6c9 a 9eat treat7ent- c9ar80 i78act tet- etc.
2.> STAN"AR" EN+INEERIN+ SPECI,ICATIONS
2.>.1 Stan/ar/ Engineering S8ecification SESJ are 6e/ to 8rovi/e 688!e7enta! infor7ation t9at i i78ractica! to inc!6/e on /raing. SES are a88rove/ B0 t9e Manager of Engineering- an/ 7a/e avai!aB!e to t9e AI.
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| Section: 4 IHT | Page: 1 of 3 ASME QUALITY CONTROL | Reviion: Origina!
MANUAL | "ate: #1$%1$1&&'|
SU()ECT: MATERIAL CONTROL |
4.# PURPOSE
T9i ection etaB!i9e t9e /6tie an/ re8oniBi!itie forMateria! Contro!.
4.1 +ENERAL
4.1.1 T9e *.P P6rc9aing i re8oniB!e for t9e f6nction of t9e P6rc9aing "e8art7ent.
4.1.5 T9e Manager of Engineering i re8oniB!e for etaB!i9ing t9e 7ateria! reG6ire7ent. T9e Manager of Man6fact6ring i re8oniB!e for etaB!i9ing 7ateria! reG6ire7ent for e!/ing an/ BraDing 7eta!.
4.1.% T9e *.P. P6rc9aing i re8oniB!e for oBtaining t9ereG6ire/ Materia! Tet Re8ort an/ Certificate ofCo78!iance.
4.1.3. T9e Manager of ASME Q6a!it0 A6rance i re8oniB!e for a!! a8ect of receiving in8ection.
4.1.2 T9e Stoc< roo7 8eron i re8oniB!e for t9e recei8t- of Co/e 7ateria! an/ Co/e fi!!er 7eta!.
4.1.4 T9e +enera! ,ore7an i re8oniB!e for t9e contro! of Co/e 7ateria! an/ Co/e fi!!er 7eta! after t9e0 9ave Been re!eae/ fro7 Store.
4.1.' T9e Manager of ASME Q6a!it0 A6rance i re8oniB!e for 7ar T9e +enera! ,ore7an i re8oniB!e for 7aintaining t9e i/entit0 7ar
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4.5 RESPONSI(ILITIES AN" "UTIES O, PURCHASIN+ "EPARTMENT
4.5.1 T9e *.P.P6rc9aing i re8oniB!e for i6ing P6rc9ae Or/er- A88en/i; 14.2J 9ic9 i!! 8ecif0 t9e e;act reG6ire7ent ca!!e/ o6t B0 t9e P6rc9ae ReG6iition- A88en/i; 14.4J- 8re8are/ B0 t9e Engineer for 8ecia! 86rc9ae 7ateria! an/ t9e Ite7 Mater ,i!e Maintenance S9eet ,or7 IHT#1& A88en/i; 14.'J for toc< 7ateria!.
| Section: 4 IHT | Page: 5 of 3
ASME QUALITY CONTROL | Reviion: Origina!MANUAL | "ate: #1$%1$1&&'
| SU()ECT: MATERIAL CONTROL |
4.5.5 P6rc9ae Or/er i!! 7a
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en/ing a co80 of t9e Receiving In8ection Re8ort to receiving in8ection. A88en/i; 14.11J
4.3.% A!! 7ateria! /oc67entation i!! contain t9e a88!icaB!e IHT P6rc9ae Or/er N67Ber.
4.3.3 T9e Manager of ASME Q6a!it0 A6rance i!! 7aJ or ReFectRe8air Tag.A88en/i; 14.&J.
TraceaBi!it0 to t9e origina! reG6ire/ 7ar
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4.4.1 T9e In/6tria! Heat Tranfer i/entification n67Ber i traceaB!e to origina! reG6ire/ 7ar
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| Section: ' IHT | Page: 1 of 5 ASME QUALITY CONTROL | Reviion: Origina!
MANUAL | "ate: #1$%1$1&&'|
SU()ECT: EAMINATION INSPECTION |
'.# PURPOSE:
"efine t9e eG6ence of o8eration an/ in8ection in t9e7an6fact6ring 8roce fro7 or/er recei8t t9ro6g9 fina!
in8ection.
'.1 "OCUMENTATION PREPARATION:
'.1.1 T9e Sa!e "e8art7ent revie an/ enter t9e a!e or/er- an/ in/icate acce8tance B0 forar/ing it to "eign Engineering.
'.1.5 T9e Manager of ASME Q6a!it0 A6rance i re8oniB!e for creating an/ 7aintaining t9e in 9o8 trave!er 9ic9 /oc67ent faBrication teting-an/ 7ateria!. T9e S9o8 Trave!er
A88en/i; 14.5#J an/- a a88ro8riate- t9e e!/$(raDe Trave!er A88en/i; 14.51J- i 8reente/ to t9e AI for aign7ent of 9o!/ 8oint 8rior to faBrication.
'.5 INSPECTION
Q.C. In8ection "e8art7ent
'.5.1 T9e Q.C. In8ector i!! con/6ct 6rvei!!ance of a!! o8eration 9ere Co/e 7ateria! i Being c6t an/ 7ac9ine/ to a6re t9at 8art 7eet a88!icaB!e /raing an/ 8ecification an/ t9at t9e reG6ire/ 7ar
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a88!icaB!e Engineering /raing- 9o8 trave!er or 8ecification.
'.%.5 T9e +enera! ,ore7an i re8oniB!e for aigning tet 8eronne!.
'.%.% Pre6re teting i!! Be itnee/ B0 t9e Q.C. In8ector an/ A6t9oriDe/ In8ector.
| Section: ' IHT | Page: 5 of 5 ASME QUALITY CONTROL | Reviion: Origina!
MANUAL | "ate: #1$%1$1&&'|
SU()ECT: EAMINATION INSPECTION |
'.%.3 In/icating 8re6re gage 6e/ in 90/ro an/ 8ne67atic teting 9a!! 8referaB!0 9ave a /ia! gra/6ate/ over a range of /o6B!e t9e inten/e/ 7a;i767 tet 8re6re B6t in no cae 9a!! t9e range Be !e t9an 11$5 ti7e nor 7ore t9an 3 ti7e t9e tet 8re6re.
'.%.2 ,or 8ne67atic teting t9e 7eta! te78erat6re 9a!! Be %# /eg., aBove t9e 7ini767 /eign 7eta! te78erat6re. It i reco77en/e/ t9at 90/rotatic teting Be /one at a 7eta! te78erat6re %# /eg. , aBove t9e 7ini767 /eign 7eta! te78erat6re 6n!e a !oer te78erat6re i 8ecifie/ B0 t9e engineer.
'.%.4 ,ina! tet re6!t i!! Be recor/e/ on an IHT Tet
Recor/ ,or7 A88en/i; 14.15J an/ 7aintaine/ in t9e a!e or/er fi!e.
'.3 NAMEPLATE CONTROL AN" ,INAL "OCUMENTATION
'.3.1 T9e Manager of Engineering i re8oniB!e for c9ec
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'.2.1 ,ie!/ activitie 9a!! Be contro!!e/ f6!!0 a /ecriBe/ in t9i ection- e;ce8t t9at t9e ,ie!/ Coor/inator i!! Be coor/inating t9e revie an/ acce8tance of t9e vario6 /oc67entation it9 t9e A6t9oriDe/ In8ector in t9e fie!/ an/ t9e ,ie!/ Q6a!it0 Contro! In8ector 9a!! carr0 o6t a!! G6a!it0 contro! f6nction.
| Section: > IHT | Page: 1 of %
ASME QUALITY CONTROL | Reviion: Origina!MANUAL | "ate: #1$%1$1&&'
|SU()ECT: NONCON,ORMITIES |
>.# +ENERAL
>.1 T9e Manager of ASME Q6a!it0 A6rance i re8oniB!e for i/entif0ing an/ contro!!ing nonconfor7ing 7ateria! an/
ite7 an/ for a6ring t9at t9e reG6ire/ /oc67entation i 8re8are/.
>.1.1 T9e Manager of ASME Q6a!it0 A6rance i re8oniB!e for eeing t9at a!! nonconfor7itie are reo!ve/ an/ t9at 8ro8er /i8oition B0 a6t9oriDe/ 8eronne! i 7a/e.
>.1.5 T9e Manager of ASME Q6a!it0 A6rance i re8oniB!e for
a6ring t9at con/ition a/vere to G6a!it0 6c9 a fai!6re- 7a!f6nction- /eficiencie- /eviation- /efective 7ateria! an/ eG6i87ent an/ /icre8ancie are i/entifie/ an/ re8orte/ to t9e 688!ier 8eronne! re8oniB!e for corrective action.
>.5 "E,INITION O, NONCON,ORMITIES
>.5.1 A Nonconfor7it0 i an0 con/ition 9ic9 /oe not co78!0 it9 t9e a88!icaB!e r6!e of t9e Co/e- QC Man6a!- or ot9er 8ecifie/ reG6ire7ent. Nonconfor7itie 76t Be correcte/ Before t9e co78!ete/ co78onent can Be coni/ere/ to co78!0.
>.5.5 Nonconfor7itie fa!! into to Baic categorie:
>.5.5.1 Materia! an/ ,i!!er Meta! Nonconfor7itie: *en/or error 8ertaining to 86rc9ae/ 7ateria! fo6n/ at Receiving In8ection or /6ring faBrication or fina! teting.
>.5.5.1 In8roce Nonconfor7itie: IHT error fo6n/ /6ringfaBrication or fina! teting.
>.% "OCUMENTATION
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>.%.1. Materia! nonconfor7itie i!! Be recor/e/ on a Man6fact6re$P6rc9ae Ri/er- ,or7 IHT#1' A88en/i; 14.1%J.
>.%.5 In8roce nonconfor7itie i!! Be recor/e/ on a Man6fact6re$P6rc9ae Ri/er- ,or7 IHT#1' A88en/i; 14.1%J.
| Section: > IHT | Page: 5 of % ASME QUALITY CONTROL | Reviion: Origina!
MANUAL | "ate: #1$%1$1&&'|
SU()ECT: NON CON,ORMITIES |
>.3 I"ENTI,ICATION
>.3.1. Nonconfor7ing 7ateria! or ite7 to Be 9e!/ for /i8oition i!! Be i/entifie/ it9 a Ho!/ for In8ection Tag- A88en/i; 14.>J or i!! Be 7ar.3.5. Nonconfor7ing 7ateria! or ite7 for 9ic9 i77e/iate /i8oition can Be 7a/e i!! Be i/entifie/ it9 a ReFect Re8air Tag or i!! Be 7ar.3.% T9e re!ate/ Man6fact6re$P6rc9ae Ri/er n67Ber i!! Be recor/e/ on t9e Ho!/ for In8ection Tag- ReFect Re8air Tag- or on t9e 7ateria! or ite7 if tagging i not 6e/.
>.2 CONTROL
>.2.1 Nonconfor7ing 7ateria! or ite7 to Be 9e!/ for /i8oition i!! Be tore/ an/ contro!!e/ in a 7anner to 8revent t9eir 6e
in Pro/6ction.
>.2.5 T9e Ho!/ for In8ection Tag or ot9er 7ar.2.% ReFectRe8air Tag on ite7 to Be re8aire/ i!! not Be re7ove/ 6nti! t9e ite7 9a Been rein8ecte/ an/ fo6n/ acce8taB!e B0 t9e Manager of ASME Q6a!it0 A6rance.
>.2.3. Once a nonconfor7it0 9a Been c!eare/ t9e ReFect$Re8air tag 9a!! Be re7ove/. Q.C. In8ector an/ ot9er ASME Q6a!it0 A6rance taff are t9e on!0 8eron a6t9oriDe/ to re7ove tag.
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>.2.2. Ite7 to Be cra88e/ or ret6rne/ to ven/or i!! Be tagge/ it9 a ReFectRe8air Tag 7ar.4 "ISPOSITION AUTHORIKATION
>.4.1 A!!oaB!e /i8oition for Bot9 7ateria! an/ in8roce nonconfor7itie an/ t9e a6t9oriDation reG6ire/ for eac9 /i8oition are:
>.4.1.1 Scra8 or Ret6rn to *en/or: T9e Manager of Q6a!it0 A6rance or 9i re8reentative 7a0 a6t9oriDe.
| Section: >IHT | Page: % of %
ASME QUALITY CONTROL | Reviion: Origina!MANUAL | "ate: #1$%1$1&&'
| SU()ECT: NONCON,ORMITIES |
>.4.1.5 Ueai:T9e Manager of ASME Q6a!it0 A6rance i!! a6t9oriDe acce8tance of in8roce non confor7itie it9 t9e invo!ve7ent of T9e AI- an/ Engineering or Man6fact6ring a reG6ire/.
>.4.1.% Reor.> RECOR"S
>.>.1 Co8ie of a!! nonconfor7it0 /oc67entation i!! Be 7aintaine/ in t9e ASME Q6a!it0 A6rance fi!e an/ avai!aB!e to t9e AI for revie.
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| Section: &IHT | Page: 1 of 3
ASME QUALITY CONTROL | Reviion: Rev. A
MANUAL | "ate: #>$#1$1&&>|
SU()ECT: EL"IN+ $ (RAKIN+ CONTROL |
&.# PURPOSE
T9i ection etaB!i9e t9e 7anner in 9ic9 t9e e!/ing an/ BraDing i!! Be contro!!e/.
&.1 +ENERAL
&.1.1 T9e Manager of Man6fact6ring i re8oniB!e to in6re t9at 8ecific e!/ing an/ BraDing confor7 to t9e reG6ire7ent
reference/ on t9e /raing an/ 8roce/6re.
&.1.5 T9e Manager of Man6fact6ring i re8oniB!e for /efining tec9nica! reG6ire7ent re!ate/ to t9e 86rc9ae of e!/ing an/ BraDing 7ateria!.
&.1.% T9e Manager of Man6fact6ring i re8oniB!e for toring of e!/ing an/ BraDing 7ateria!.
&.1.3 T9e Manager of Man6fact6ring i re8oniB!e for i6ance an/ ret6rn of e!/ing or BraDing 7ateria!- contro! of e!/ or BraDe 8roce/6re 8ecification- an/ e!/ing or BraDing re8air 8roce/6re. A88en/i; 14.12 an/ 14.14J 6e/ in conF6nction it9 t9e Man6fact6re$86rc9ae ri/er.
&.5 ,ILLER METALS PURCHASE
&.5.1 T9e Manager of Man6fact6ring i re8oniB!e for 8re8aring t9e origina! Ite7 Mater ,i!e Maintenance 9eet for e!/ing $ BraDing 7ateria! for eac9 t08e an/ iDe of fi!!er 7eta! 7aintaine/ in t9e toc
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&.5.5 Eac9 P6rc9ae Or/er for fi!!er 7eta! 9a!! tate: M6t confor7 to ASME (oi!er an/ Pre6re *ee! Co/e Section II- Materia! S8ecification Part C e!/ing Ro/- E!ectro/e an/ ,i!!er Meta!. T9e P6rc9ae Or/er 9a!! a!o tate t9e ASME S8ecification S,A N67BerJ an/ AS c!aification an/ an0 a//itiona! reG6ire7ent of t9e a88!icaB!e Co/e Section.
&.% ,ILLER METAL STORA+E AN" CONTROL
&.%.1 ,i!!er 7eta! 9a!! Be tore/ accor/ing to t08e.
&.%.5 ,i!!er 7eta! i!! Be tore/ accor/ing to 7an6fact6rer reco77en/ation. If !o 90/rogen t08e coate/ e!ectro/e container are o8ene/- t9e e!ectro/e 9a!! Be 8!ace/ in a 9o!/ing oven- an/ 7aintaine/ at a te78erat6re 8ecifie/ B0 t9e 7an6fact6rer.
| Section: & IHT | Page: 5 of 3 ASME QUALITY CONTROL | Reviion: Rev. A
MANUAL | "ate: #>$#1$1&&>|
SU()ECT: EL"IN+ $ (RAKIN+ CONTROL |
&.%.% T9e contro!- i6ance- an/ ret6rn of fi!!er 7eta! i t9e re8oniBi!it0 of t9e Manager of Man6fact6ring.
&.3 EL"IN+ AN" (RAKIN+ PROCE"URE SPECI,ICATIONS
&.3.1 Origina! e!/ing Proce/6re S8ecification PSJ an/ (raDe Proce/6re 8ecification (PSJ an/ an0 reG6ire/ reviion i!! Be 7a/e in accor/ance it9 t9e reG6ire7ent of t9e ASME Section I an/ Section *III "iv. 1.
&.2 EL"IN+ AN" (RAKIN+ PROCE"URE QUALI,ICATION
&.2.1 T9e Q6a!ification of an Origina! e!/ing Proce/6re S8ecification PSJ an/ (raDe Proce/6re S8ecification (PSJ an/ reviion to eentia! an/ 688!e7entar0 eentia!- 9en reG6ire/ i!! Be /oc67ente/ on t9e Proce/6re Q6a!ification Recor/ PQRJ 9ic9 i!! Be itnee/ an/ certifie/ B0 t9e Manager of Man6fact6ring. ReG6a!ification i a!o reG6ire/ 9en reG6ete/ B0 T9e Manager of ASME Q6a!it0 A6rance- t9e +enera! ,ore7an- or t9e A6t9oriDe/ In8ector for ca6e.
&.4 EL"IN+ an/ (RAKIN+ REPAIR PROCE"URES
&.4.1 T9e te8 reG6ire/ for 8re8aration- in8ection- an/ e!/ing or BraDing of e!/ or BraDe nonconfor7ance 9en reG6ire/ 9a!! Be !ite/ in a /oc67ent
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SPECI,ICATIONS AN" REPAIR PROCE"URES
&.'.1 T9e e!/ing Proce/6re S8ecification PSJ an/ or (raDing Proce/6re S8ecification (PSJ it9 reviion !eve! i!! Be /eignate/ on t9e e!/$(raDe Trave!er. T9e e!/$(raDe Ma8 i 6e/ to i/entif0 t9e Foint n67Ber an/ !ocation. ,or 8ecia! a!e or/er reG6ire7ent t9e PS (PS 7a0 Be /eignate/ on t9e 8ro/6ction /raing in !ie6 of t9e e!/$BraDe 7a8.
&.'.5 T9e Manager of Man6fact6ring 9a!! 9an/ i6e PS an/ (PS to a contro!!e/ 7an6a! !ocate/ on t9e 9o8 f!oor.
&.'.% Correction or c9ange to PS an/ (PS n67Ber on t9e e!/$(raDe Trave!er- an/ 8ro/6ction /raing 9a!! Be 8rocee/ a reG6ire/ for t9e origina! /oc67ent.
| Section: &
IHT | Page: % of 3 ASME QUALITY CONTROL | Reviion: Rev. A
MANUAL | "ate: #>$#1$1&&>|
SU()ECT: EL"IN+ $ (RAKIN+ |
&.'.3 Re8air Proce/6re B0 e!/ing $ (raDing are 8re8are/ an/ aigne/ B0 t9e Manager of Man6fact6ring.
&.> EL"IN+ PER,ORMANCE QUALI,ICATION TEST
&.>.1 T9e e!/er or e!/ing O8erator an/ (raDer or (raDing O8erator
Q6a!ification Tet i!! Be in accor/ance it9 t9e reG6ire7ent of t9e ASME Co/e Section *III "iv.1 an/ Section I. T9e Manager of Man6fact6ring i!! etaB!i9 t9e criteria reG6ire/ to G6a!if0 eac9 e!/er-e!/ing O8erator- (raDer- or (raDing O8erator to t9e vario6 I.H.T Co78an0 Proce/6re S8ecification. T9e Manager of Man6fact6ring i re8oniB!e for a78!e 8re8aration- itne t9e e!/ing $ BraDing tet- eva!6ation- G6a!ification- an/ certification- of t9e e!/er- e!/ing O8erator- (raDer or (raDing O8erator.
&.& EL"ER $ (RAKER STAMPS
&.&.1 9en a e!/er$BraDer or e!/ing$BraDing o8erator Beco7e G6a!ifie/ t9e0 are i6e/ a 6niG6e ta78 9ic9 9a Been
aigne/ B0 t9e Q.C. In8ector. 9en reG6ire/ t9e e!/er$BraDer or e!/ing$BraDing o8erator i!! ta78 t9eir or< or i!! rite t9eir initia! an/ c!oc< n67Ber on t9e a88!icaB!e e!/$BraDe trave!er A88en/i; 14.51J
&.1# EL"ER REQUALI,ICATION
&.1#.1 e!/er or e!/ing O8erator $ (raDer or (raDing O8erator i!! Be reG6a!ifie/ 9en t9e0 9ave not e!/e/ or BraDe/ it9 a
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8roce /6ring a 8erio/ of 1># /a0 or 7ore- t9eir G6a!ification for t9at 8roce 9a!! e;8ire. ReG6a!ification i a!o reG6ire/ 9en reG6ete/ B0 t9e Manager of ASME Q6a!it0 A6rance- t9e +enera! ,ore7an- or t9e A6t9oriDe/ In8ector for ca6e- or 9en t9ere i a c9ange in a 8erfor7ance eentia! variaB!e.
&.11 EL"ER $ (RAKER ASSI+NMENT
&.11.1 T9e +enera! ,ore7an i re8oniB!e for intr6cting- 68erviing an/ aigning a G6a!ifie/ e!/er or e!/ing o8erator or BraDer or BraDing o8erator to t9e 8ro/6ction o8eration- 6ing an aigne/ co80 of t9e e!/er$BraDer G6a!ification Boo A88en/i; 14.1&J 9ic9 a6re t9e e!/er or e!/ing O8erator 9a 6e/ eac9 8roceeJ it9in a 1># /a0 8erio/ to 7aintain 9i
G6a!ification.
&.1% TAC EL"S
&.1%.1 Tac< e!/ 6e/ to ec6re a!ign7ent 9a!! eit9er Be re7ove/ co78!ete!0 9en t9e0 9ave erve/ t9eir 86r8oe- or t9eir to88ing an/ tarting en/ 9a!! Be 8ro8er!0 8re8are/ B0 grin/ing or ot9er 6itaB!e 7ean o t9at t9e0 7a0 Be atifactori!0 incor8orate/ into t9e fina! e!/. Tac< e!/- 9et9er re7ove/ or !eft in 8!ace- 9a!! Be 7a/e B0 6ing a fi!!et e!/ or B6tt e!/ 8roce/6re G6a!ifie/ in accor/ance it9 Section I. Tac< e!/ to Be !eft in 8!ace/ 9a!! Be 7a/e B0 e!/er G6a!ifie/ in accor/ance it9 Section I an/ 9a!! Be e;a7ine/ vi6a!!0 for /efect- an/ if fo6n/ to Be /efective
9a!! Be re7ove/.
&.13 ,IEL" ACTI*ITIES
&.13.1 e!/ing $ (raDing activitie carrie/ o6t on fie!/ 8roFect 9a!! Be 6n/er t9e /irect 68erviion of t9e ,ie!/ Coor/inator. A!! PSJ- (PSJ- e!/er- e!/ing o8erator- BraDer an/ BraDing o8erator 9a!! Be G6a!ifie/ at t9e 9o8 faci!it0 o6t!ine/ in t9i ection. T9e ,ie!/ Coor/inator
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9a!! Be 688!ie/ it9 a!! e!/ing an/ BraDing /oc67ent reG6ire/ for t9e fie!/ faBrication activit0 B0 t9e Manager of Man6fact6ring. A!! e!/ing an/$or BraDing 7ateria! 9a!! a!o Be 688!ie/ fro7 t9e 9o8 faci!it0.
| Section: 1#IHT | Page: 1 of 5
ASME QUALITY CONTROL | Reviion: Origina!MANUAL | "ate: #1$%1$1&&'
| SU()ECT: NON"ESTRUCTI*E EAMINATION |
1#. SCOPE
T9i ection /ecriBe t9e reG6ire7ent for Non"etr6ctive E;a7ination 8roce/6re- 8eronne! G6a!ification an/ /oc67entation- 9o6!/ it fa!! it9in t9e co8e of IHT Co/e
faBrication.
1#.1 +ENERAL
1#.1.1 A!! 8ecific Non"etr6ctive E;a7ination N"EJ reG6ire7ent 9a!! Be /eter7ine/ B0 t9e Manager of Engineering an/ 9a!! Be note/ on t9e a88ro8riate engineering /raing or /oc67ent- an/ Trave!er. T9e e;a7ination 9a!! Be 8erfor7e/ B0 a G6a!ifie/ 6Bcontracte/ N"E fir7- 9oe ritten 8ractice- ritten 8roce/6re- 8eronne! G6a!ification an/ eG6i87ent ca!iBration recor/ 9ave Been reviee/ an/ a88rove/ B0 t9e Manager of ASME Q6a!it0 A6rance a co78!0ing it9 t9e a88ro8riate Co/e reG6ire7ent- or B0 in9o6e 8eronne! 8ro8er!0 G6a!ifie/ to con/6ct !iG6i/ 8enetrant in8ection.
1#.5 NON"ESTRUCTI*E EAMINATION PROCE"URES
1#.5.1 A!! RT- MT an/ UT i 8erfor7e/ 6ing ritten 8roce/6re t9at are a88rove/ B0 a Leve! III e;a7iner G6a!ifie/ in t9at 7et9o/ an/ a88ointe/ B0 !etter to act in t9at ca8acit0 on Be9a!f of In/6tria! Heat Tranfer- Inc. B0 t9e Manager of ASME Q6a!it0 A6rance.
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1#.5.5 PT i 8erfor7e/ 6ing ritten 8roce/6re t9at are a88rove/ B0 t9e Manager of ASME Q6a!it0 A6rance.
1#.5.% T9e N"E 8roce/6re are verifie/ to co78!0 it9 reG6ire7ent of t9e ASME Co/e Section * an/ t9e ASME Co/e Section *III "iv. 1- an/ 9a!! Be reviee/ an/ a88rove/ B0 t9e Manager of ASME Q6a!it0 A6rance. A!! 8roce/6re 9a!! Be /e7ontrate/ a ca8aB!e of 8rovi/ing atifactor0 re6!t to t9e A6t9oriDe/ In8ector atifaction.
1#.% NON"ESTRUCTI*E EAMINATION PERSONNEL
1#.%.1 T9e Manager of ASME Q6a!it0 A6rance 9a!! 9ave verifie/- 8rior to t9e tart of N"E activitie- t9at a!! N"E 8eronne!- inc!6/ing t9e Leve! III e;a7iner- 9ave c6rrent G6a!ification an/ certification- an/ t9at 9en reG6ire/- t9e0 7eet t9e 7ini767 reG6ire7ent for N"E 8eronne! G6a!ification 6ing SNTTC1A !atet Co/e acce8te/ e/ition a a g6i/e- in accor/ance it9 t9eir ritten 8ractice an/ t9e Co/e Section of faBrication. IHT Peronne! 8erfor7ing PT on 8re6re vee!
i!! Be G6a!ifie/ B0 t9e Manager of ASME Q6a!it0 A6rance to ASME Section *III "iv. 1 A88en/i; >. | Section: 1# IHT | Page: 5 of 5 ASME QUALITY CONTROL | Reviion: Origina!
MANUAL | "ate: #1$%1$1&&'|
SU()ECT: NON"ESTRUCTI*E EAMINATION |
1#.3 NON"ESTRUCTI*E EAMINATION REPORTS
1#.3.1 A!! re8ort of N"E- inc!6/ing RT fi!7- are reviee/ an/
acce8te/ B0 t9e Manager of ASME Q6a!it0 A6rance B0 ignat6re an/ /ate- Before 6B7itta! to t9e A6t9oriDe/ In8ector for revie. ,or fie!/ activitie- t9e ,ie!/ Q6a!it0 Contro! In8ector 9a!! 8erfor7 a revie of t9e N"E re8ort in !ie6 of t9e Manger of ASME Q6a!it0 A6rance. A!! N"E re8ort inc!6/ing RT fi!7 are fi!e/ B0 t9e Manager of ASME Q6a!it0 A6rance for a retention 8erio/ a /ecriBe/ in t9e Recor/ Retention Section of t9i Man6a!.
1#.2 "OCUMENTATION
1#.2.1 A!! N"E G6a!ification recor/ an/ /oc67entation i avai!aB!e for revie B0 t9e A6t9oriDe/ In8ector- 9o7 7a0 reG6et reG6a!ification if 9e 9a reaon to G6etion t9e
8roce/6re or t9e aBi!it0 of t9e e;a7iner to 8erfor7 t9e e;a7ination it9 acce8taB!e re6!t.
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| Section: 11 IHT | Page: 1 of 1
ASME QUALITY CONTROL | Reviion: Origina!MANUAL | "ate: #1$%1$1&&'
| SU()ECT: HEAT TREATMENT |
11.# SCOPE
T9i ection /ecriBe t9e 8roce/6re an/ /oc67entation necear0 9o6!/ 9eat treat7ent Be reG6ire/ or 8erfor7e/- on an0 of o6r ASME Co/e faBrication.
11.1 +ENERAL
11.1.1 Heat treat7ent referre/ to in t9i Section i reG6ire/ B0 t9e ASME Co/e Section *III "iv.1 or ot9er engineering 8ecification- an/ 9a!! Be !i7ite/ to Pot e!/ Heat Treat7ent PHTJ for tre re!ieving of e!/. It i not antici8ate/ t9at PHT i!! Be reG6ire/ a a nor7a! o8eration. Hoever- if reG6ire/ it 9a!! Be 8erfor7e/ B0 a 6Bcontractor in accor/ance it9 a ritten 8roce/6re.
11.5 POST EL" HEAT TREATMENT PROCE"URES
11.5.1 T9e Manager of Engineering 9a!! 8re8are- revie an/ a88rove B0 ignat6re an/ /ate- PHT 8roce/6re for co78!iance to Co/e reG6ire7ent ie. 9eat 68 an/ coo! /on rate- vee! 688orting /6ring 9eat treat- n67Ber an/ 8!ace7ent of t9er7oco68!e- ti7e at te78erat6re recor/ing c9art an/ ca!iBration recor/- an/ o8erator ignat6re.
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11.% POST EL" HEAT TREATMENT RECOR"S
11.%.1 Recor/ 6B7itte/ B0 t9e PHT ven/or 9a!! Be re8reentative of act6a! con/ition regar/ing infor7ation reG6ire/ B0 8aragra89 11.5.1. PHT recor/ 9a!! Be reviee/
B0 t9e Manager of ASME Q6a!it0 A6rance- igne/ an/ /ate/ to /enote a88rova! Before 6B7itta! to t9e A6t9oriDe/ In8ector for acce8tance.
11.3 INSPECTION
11.3.1 U8on co78!etion of t9e 9eat treat7ent o8eration t9e Q.C. In8ector 9a!! in8ect t9e 6nit for !o of i/entification an/ /a7age. Unacce8taB!e ite7 9a!! Be contro!!e/ 8er ection >.
11.2 "OCUMENTATION
11.2.1 A!! /oc67entation 8ertaining to PHT 9a!! Be 8reente/ to t9e A6t9oriDe/ In8ector /6ring t9e fina! revie of /oc67entation for verification of Co/e co78!iance.
| Section: 15 IHT | Page: 1 of 5
ASME QUALITY CONTROL | Reviion: Origina!MANUAL | "ate: #1$%1$1&&'
| SU()ECT: CALI(RATION |
15. PURPOSE:T9i ection etaB!i9e t9e 7et9o/ B0 9ic9 Ca!iBration of
In8ection Mea6ring an/ Tet EG6i87ent i 7aintaine/.
15.1 CALI(RATION MEASUREMENT AN" TEST EQUIPMENT
15.1.1 A!! Ca!iBration of in8ection 7ea6ring an/ tet eG6i87ent- inc!6/ing 8re6re ga6ge- i!! Be traceaB!e to a
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t9e 8eron 8erfor7ing t9e ca!iBration- 7ater gage 6e/- an/ ca!iBration re6!t i!! Be 8ote/ on t9e +age Ca!iBration
Hitor0 Car/- ,or7 IHT#14.
15.1.3 A 9ite In8ection !aBe!- ,or7 IHT#5% A88en/i; 14.1>J i!! Be attac9e/ to eac9 8iece of 7ea6ring an/ tet eG6i87ent- !iting t9e ca!iBration /6e /ate. Eac9 ite7 i a!o reG6ire/ to 9ave a 6niG6e i/entification n67Ber aigne/. ,or 7a!! intr67ent 9ere iDe or f6nction !i7it t9e a88!ication of t9e !aBe!- t9e !aBe! i attac9e/ to t9e tan/ or container 6e/ to 9o!/ t9e gage.
15.1.2 A!! 90/rotatic an/ 8ne67atic 8re6re tet 7ea6ring i!! Be con/6cte/ 6ing ca!iBrate/ 8re6re gage.
15.1.4 A!! gage i!! Be ca!iBrate/ at reg6!ar c9e/6!e/ interva! againt a tan/ar/ /ea/ eig9t teter or a ca!iBrate/ 7ater gage.
15.5 "ISCREPANT MEASURIN+ AN" TEST EQUIPMENT
15.5.1 9en /icre8ancie in t9e 7ea6ring an/ tet eG6i87ent are fo6n/ at ca!iBration t9at o6!/ 9ave an a/vere effect on t9e 8ro/6ct- t9e Q.C. In8ector i!! t9en infor7 t9e Manager of ASME Q6a!it0 A6rance.
| Section: 15 IHT | Page: 5 of 5
ASME QUALITY CONTROL | Reviion: Origina!MANUAL | "ate: #1$%1$1&&'
| SU()ECT: CALI(RATION |
15.5.5 T9e Manager of ASME Q6a!it0 A6rance i!! Be re8oniB!e for
revie an/ corrective action. Materia!- faBricate/ ite7 co78onent e;a7ine/ an/ tete/ ince t9e 8revio6 va!i/ ca!iBration of t9e /icre8ant intr67ent or gage i!! Be coni/ere/ /icre8ant. T9e /egree of o6tofca!iBration i!! Be reviee/ to etaB!i9 t9e effect on t9e integrit0 of t9oe ite7 9ic9 9a/ Been e;a7ine/ or tete/ 6ing t9e intr67ent or gage. A!! ite7 9ere integrit0 i G6etionaB!e i!! Be 9an/!e/ in accor/ance it9 Section >- Nonconfor7itie.
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| Section: 1% IHT | Page: 1 of 5
ASME QUALITY CONTROL | Reviion: Origina!MANUAL | "ate: #1$%1$1&&'
| SU()ECT: RECOR" RETENTION |
1%. PURPOSE
T9i ection etaB!i9e t9e 7et9o/ for Recor/ Retention.
1%.1 +ENERAL
T9e Manager of ASME Q6a!it0 A6rance i re8oniB!e for acG6iring an/ ae7B!ing t9e fina! /oc67entation an/ t9e 7aintenance of t9i /oc67entation.
1%.5 PRO"UCTION RECOR"S
After teting i co78!ete/- a!! tet recor/- in8ection
recor/-an/ 7an6fact6ring$86rc9ae ri/er i!! Be fi!e/ B0 a!e or/er.
1%.% MANU,ACTURES "ATA REPORTS
1%.%.1 U8on co78!etion of a!! co78!ete or 8artia! ASME Co/e faBrication- t9e Manager of Engineering 9a!! 8re8are- certif0 an/ /itriB6te t9e a88ro8riate Man6fact6rer "ata Re8ort.
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1%.%.5 "itriB6tion of t9e Man6fact6rer "ata Re8ort an/ Attac97ent i!! Be a fo!!o:
1J Origina! one co80 to Nationa! (oar/ 9en regitere/J5J One co80 to a!e or/er fi!e%J One co80 to t9e 6er or 9i /eignate/ agent.3J One co80 to t9e AI If reG6ete/J
,or an0 vee! or 8art t9at are not to Be regitere/ it9 t9e Nationa! (oar/ t9e Origina! or a co80 of t9e "ata Re8ort 9a!! Be 7aintaine/ on fi!e for a 7ini767 of five 2J 0ear. "ata Re8ort regitere/ it9 t9e Nationa! (oar/ i!! Be ent o6t it9in ninet0 J /a0 of certification.
1%.3 PRO)ECT "OCUMENTATION
1%.3.1 A!! 8roFect /oc67entation- inc!6/ing B6t not !i7ite/ to t9e fo!!oing: engineering /raing- /eign ca!c6!ation- 8ecification- 7ateria! /oc67entation- N"E re8ort an/ fi!7- 9eat treat7ent recor/ an/ t9e Trave!er 9a!! Be 7aintaine/ an/
avai!aB!e 6nti! t9e A6t9oriDe/ In8ector 9a igne/ t9e Man6fact6rer "ata Re8ort ,or7. Once t9e A6t9oriDe/ In8ector 9a igne/ t9e Man6fact6rer "ata Re8ort t9ee an/ a!! ot9er recor/ i!! Be
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| Section: 13 IHT | Page: 1 of 5
ASME QUALITY CONTROL | Reviion: Origina!MANUAL | "ate: #1$%1$1&&'
| SU()ECT: AUTHORIKE" INSPECTOR |
13.# P6r8oe:
T9i ection etaB!i9e t9e re!ation9i8 of t9e A6t9oriDe/In8ector it9 In/6tria! Heat Tranfer- Inc.
13.1 +ENERAL
13.1.1 T9e A6t9oriDe/ In8ector i an e78!o0ee of t9e A6t9oriDe/ In8ection Agenc0 it9 9ic9 In/6tria! Heat Tranfer 9a a
contract to 8rovi/e In8ection Service reG6ire/ B0 t9e Co/e.
13.1.5 A!! contact it9 t9e A6t9oriDe/ In8ector i!! Be 7a/e t9ro6g9 t9e Manager of ASME Q6a!it0 A6rance or 9i /eignee.
13.1.% T9e A6t9oriDe/ In8ector an/ t9eir S68ervior i!! 9ave free acce to a!! 8art of t9e In/6tria! Heat Tranfer P!ant-
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7ateria! 7an6fact6rer or 688!ier- 688!ier of 6Bcontracte/ ervice an/ fie!/ ite 9ere Co/e or< i in 8rogre. T9e Manager of ASME Q6a!it0 A6rance i re8oniB!e for
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| Section: 12 IHT | Page: 1 of 3
ASME QUALITY CONTROL | Reviion: Origina!MANUAL | "ate: #1$%1$1&&'
|SU()ECT: REPAIR ALTERATION |
12. Sco8e
In/6tria! Heat Tranfer- Inc. 8!an to re8air or a!ter 8re6re vee! t9at are ASME contr6cte/.
12.1 A88!ication of t9i 7an6a!: T9i Man6a! an/ it entiret0 a88!ie to re8air an/ a!teration. 9en conf!ict e;it Beteen t9i Section an/ ot9er Section of t9e Man6a!- t9e reG6ire7ent of t9i Section 9a!! govern t9e Re8air an/
A!teration.
12.5 A6t9oriDe/ In8ector: S6BFect to )6ri/ictiona! reG6ire7ent- A6t9oriDe/ In8ector- a 6e/ i t9i Section for Re8air an/ A!teration- 7a0 Be a )6ri/iction In8ector- an In8ector fro7 t9e A6t9oriDe/ In8ection Agenc0 9ic9 In/6tria! Heat Tranfer- Inc. 9a a Contract it9- or an In8ector fro7 t9e A6t9oriDe/ In8ection Agenc0 9ic9 in6re t9e 8re6re vee! or 8re6re retaining ite7- a /efine/ in t9e N(IC.
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12.% "RAIN+S- "ESI+NS- SPECI,ICATIONS
12.%.1 "raing a a88ro8riateJ- /eign ca!c6!ation for a!terationJ an/ 8ecification 9a!! Be 8re8are/- reviee/- a88rove/- an/ /itriB6te/ in accor/ance it9 Section 2 of t9i 7an6a! a necear0 to /ecriBe t9e 7et9o/ an/ e;tent of t9e re8air or a!teration in 6fficient /etai! 8rior to 8erfor7ing t9e activit0.
12.%.5 ,or A!teration an/ rerating- revie/ ca!c6!ation 9a!! acco78an0 t9e a88!icaB!e Nationa! (oar/ for7 a reference/ in t9e N(IC- an/ a!! /oc67entation 9a!! Be 6BFect to acce8tance B0 t9e )6ri/iction.
12.3 REPAIR AN" ALTERATION METHO"S
12.3.1 T9e re8air an/ a!teration 7et9o/ 9a!! Be 8erfor7e/ in accor/ance it9 a!! of t9e reG6ire7ent of t9e a88!icaB!e
ection of t9i 7an6a!.
12.3.5 A!! re8air an/ a!teration to Co/e vee! are 6BFect to t9e acce8tance of t9e A6t9oriDe/ In8ector 9o 7a0 reG6ire evi/ence Be 8reente/ of 8rior acce8tance B0 t9e )6ri/iction an/ t9e in6rance carrier of t9e 7et9o/ an/ e;tent of t9e re8air or a!teration.
| Section: 12 IHT | Page: 5 of 3
ASME QUALITY CONTROL | Reviion: Origina!MANUAL | "ate: #1$%1$1&1&&'
SU()ECT: REPAIR ALTERATION |
12.3.% T9e 7et9o/ of 8erfor7ing re8air an/ a!teration 9a!! Be 9an/!e/ a /ecriBe/ t9ro6g9o6t t9i 7an6a!- an/ /oc67ente/ on t9e Re8air Trave!er A88en/i; 14.53J an/ t9e e!/$(raDe Trave!er A88en/i; 14.51J. T9e A6t9oriDe/ In8ector 9a!! 8erfor7 t9e /6tie- an/ 9ave a!! t9e o88ort6nitie /ecriBe/ t9ro6g9o6t t9i 7an6a! for t9e A6t9oriDe/ In8ector- to a6re co78!iance to t9e N(IC an/ an0 )6ri/ictiona! R6!e. A!! reG6ire/ in8ection- tet i!! Be note/ on t9e Trave!er- 8re8are/ B0 t9e Manager of ASME Q6a!it0 A6rance- an/ fo!!oe/ 8er Section ' of t9i 7an6a!.
12.2 MATERIALS
12.2.1 A!! 7ateria! 9a!! Be 86rc9ae/- receive/ an/ contro!!e/ a /ecriBe/ in Section 4 of t9i 7an6a!. On!0 7ateria! 6e/ in
origina! contr6ction- or t9oe 8er7itte/ B0 t9e origina! contr6ction Co/e 7a0 Be 6e/.
12.4 EL"IN+ $ (RAKIN+ CONTROLS
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12.4.1 e!/ing $(raDing activitie 9a!! Be carrie/ o6t a /ecriBe/ in Section & of t9i 7an6a!. Hoever- t9e Stan/ar/ AS e!/ing Proce/6re S8ecification reference/ in A88en/i; A of t9e N(IC 7a0 Be 6e/ if t9e0 are /eter7ine/ to Be a88ro8riate for t9e 8roFect reG6ire7ent B0 t9e Manager of ASME Q6a!it0 A6rance.
12.' HEAT TREATMENT
12.'.1 Pre9eat 9a!! Be 8erfor7e/ a ti86!ate/ 8er t9e e!/ing Proce/6re S8ecification. Pote!/ 9eat treat7ent 9a!! Be 8erfor7e/ a reG6ire/ B0 t9e origina! contr6ction Co/e an/ Section 11 of t9i 7an6a!.
12.'.5 If it i ina/viaB!e or i78ractica! to con/6ct 8ote!/ 9eat treat7ent- a reG6ire/ B0 t9e origina! Co/e of Contr6ction- t9e N(IC 8er7itte/ a!ternative to 8ote!/ 9eat treat7ent /eter7ine/ B0 t9e Manager of Engineering an/ acce8taB!e to t9e A6t9oriDe/ In8ector 7a0 Be 6e/. E;a78!e of t9ee
a!ternative 7et9o/ of 8ote!/ 9eat treat7ent or 8ecia! e!/ing 7et9o/ are /ecriBe/ in t9e N(IC.
12.> NON"ESTRUCTI*E EAMINATION N"EJ
12.>.1 T9e N"E 9a!! Be in accor/ance it9 t9e origina! contr6ction Co/e- if reG6ire/ it 9a!! Be in accor/ance it9 Section 1# of t9i 7an6a!. e!/e/ re8air an/ a!teration 9a!! Be 6BFecte/ to t9e a7e N"E reG6ire7ent a t9e origina! e!/. 9ere t9i i not 8oiB!e or 8ractica!- a!ternative 7et9o/ /eter7ine/ B0 t9e Manager of Engineering- acce8taB!e to t9e A6t9oriDe/ In8ector an/ t9e )6ri/iction 9ere reG6ire/J-7a0Be 6e/.
| Section: 12 IHT | Page: % of 3
ASME QUALITY CONTROL | Reviion: Origina!MANUAL | "ate: #1$%1$1&&'
| SU()ECT: REPAIR ALTERATION |
12.& PRESSURE TESTIN+
12.&.1 Re8air an/ a!teration 9a!! Be 8re6re tete/ a reG6ire/ B0 t9e 7an/ator0 E/ition an/ A//en/a of t9e N(IC- an/$or a 8er7itte/ B0 t9e )6ri/iction. T9e Manager of Engineering 9a!! /eve!o8 a Stan/ar/ Engineering S8ecification covering t9e reG6ire7ent of 6c9 tet 8rior to con/6cting 6c9 tet.
12.1# ACCEPTANCE- STAMPIN+- "OCUMENTATION
12.1#.1 T9e Manager of Engineering 9a!! ta78 or attac9 a na7e8!ate A88en/i; 14.5>J a/Facent to t9e origina! ta78ing in accor/ance it9 A88en/i; 5 of t9e N(IC- on!0 9en a6t9oriDe/ B0 t9e A6t9oriDe/ In8ector. T9e Manager of Engineering 9a!! 9ave c6to/0 an/ contro! of t9e Nationa! (oar/ Co/e ta78.
12.1#.5 U8on co78!etion of a re8air or a!teration activit0- t9e
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Manager of Manager of Engineering revie a!! /oc67entation for co78!iance to t9e N(IC. If acce8taB!e t9e a88ro8riate R1- e!/e/ Re8air- R5- A!teration- R3- S688!e7entar0 S9eet or )6ri/ictiona! for7J i 8re8are/- a88rove/ an/ certifie/ B0 t9e Manager of ASME Q6a!it0 A6rance. T9e fina! recor/ an/ a88!icaB!e N(IC R,or7 are 8reente/ to t9e A6t9oriDe/ In8ector for revie an/ certification 9en 9e i atifie/ a!! Co/e of Contr6ction- N(IC- an/ )6ri/ictiona! reG6ire7ent 9ave Been 7et.
12.1#.% T9e Manager of Engineering 9a!! /itriB6te !egiB!e co8ie of t9e N(IC R,or7- toget9er it9 a!! reG6ire/ attac97ent- to t9e oner or 6er- t9e A6t9oriDe/ In8ector if reG6ete/J- t9e )6ri/iction if reG6ire/J- t9e Nationa! (oar/ if an A!terationJ- an/ t9e A6t9oriDe/ In8ection Agenc0 re8oniB!e for t9e inervice in8ection. One co80 i!! Be 8!ace/ in t9e FoB fi!e for retention a /ecriBe/ in Section 11 of t9i 7an6a!. If regitere/ it9 t9e Nationa! (oar/- t9e origina! an/ one !egiB!e co80 of t9e Nationa! (oar/ R,or7 it9 attac97entJ 9a!! Be 7ai!e/ to t9e Nationa! (oar/- it9in
/a0 after certification. A Nationa! (oar/ R,or7 !og A88en/i; 14.5&J 9a!! Be 7aintaine/ in eG6entia! or/er for a!! R,or7 regitere/ it9 t9e Nationa! (oar/.
12.11 ROUTINE REPAIRS
12.11.1 Prior to 8erfor7ing ro6tine re8air In/6tria! Heat Tranfer- Inc. 9a!! /eter7ine t9at ro6tine re8air are acce8taB!e to t9e )6ri/iction. T9e )6ri/iction 7a0 7an/ate 8ecific a//itiona! reG6ire7ent not /irect!0 8ecifie/ in t9e N(IC. T9e )6ri/ictiona!!0 7an/ate/ verion of t9e N(IC i!! Be 6e/ to /efine re8air 7eeting t9e /efinition of Ro6tine.
| Section: 12 IHT | Page: 3 of 3 ASME QUALITY CONTROL | Reviion: Origina!
MANUAL | "ate: #1$%1$1&&' | SU()ECT: REPAIR ALTERATION |
12.11.5 Ro6tine re8air 6n/er In/6tria! Heat Tranfer- Inc. 9a!! Be 8erfor7e/ in accor/ance it9 t9i 7an6a! an/ t9e 8ecific of t9i ection- 9oever- t9e reG6ire7ent for in8roce invo!ve7ent of t9e A6t9oriDe/ In8ector an/ ta78ing 7a0 Be aive/ if a!!oe/ B0 t9e A6t9oriDe/ In8ector an/ )6ri/iction on a cae B0 cae Bai. T9e Ro6tine Re8air 9a!! Be
/oc67ente/ on for7 R1 it9 a tate7ent in t9e re7ar
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| Section: 14 IHT | Page: 1 of 5 ASME QUALITY CONTROL | Reviion: Rev. A
MANUAL | "ate: #>$#1$1&&> | SU()ECT: SAMPLE ,ORMS |
SAMPLE ,ORMS
,ORM NUM(ER APPEN"I RE*ISION ISSUE "ATE
Contro!!e/ "itriB6tion IHT#1> 14.1 Origina! 1$%1$1&&' Recor/
NonContro!!e/ "itriB6tion IHT#1>A 14.5 Origina! 1$%1$1&&' Recor/
IHT Or/er rite68 Page 5. 14.% Origina! 1$%1$1&&' a78!eJ
IHT Certification P ,ORM#24 14.3 Rev. A 1#$#1$1&&'
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P6rc9ae Or/er IHT#51 14.2 Origina! 1$%1$1&&'
P6rc9ae ReG6iition IHT#51 14.4 Origina! 1$%1$1&&'
Ite7 Mater ,i!e IHT#1& 14.' 15$#1$&4 1$%1$1&&' Maintenance S9eet
Ho!/ for In8ection Tag %####3 14.> Origina! 1$%1$1&&'
ReFect Re8air Tag %####' 14.& Origina! 1$%1$1&&'
Un6e/ 14.1#
Receiving In8ection Re8ort INSP,RM#2& 14.11 Origina! 1$%1$1&&'
IHT Tet Recor/ ,or7 ##3" 14.15 Origina! 1$%1$1&&' a78!e t0!eJ
Man6fact6rer$P6rc9ae ,ORM#1' 14.1% 15$#1$&4 1$%1$1&&' Ri/er
S8ecia! Engineering IHT#55 14.13 Origina! 1$%1$1&&' Intr6ction SEIJ a78!eJ
e!/ Re8air Proce/6re $ ,ORM#> 14.12 Origina! 1$%1$1&&' Recor/
(raDe Re8air Proce/6re$ ,ORM#& 14.14 Origina! 1$%1$1&&' Recor/
+age Ca!iBration Hitor0 ,ORM#14 14.1' Origina! 1$%1$1&&'
+age In8ection LaBe! ,ORM#5% 14.1> Origina! 1$%1$1&&' | Section 14
IHT | Page: 5 of 5 ASME QUALITY CONTROL | Reviion: Rev. A
MANUAL | "ate: #>$#1$1&&> | SU()ECT: SAMPLE ,ORMS |
,ORM NUM(ER APPEN"I RE*ISION ISSUE "ATE
e!/ $ (raDe Contin6it0 IHT#5> 14.1& Rev. A %$#1$1&&'Recor/
S9o8 Trave!er INSP,RM#4# 14.5# Rev. A >$#1$1&&>
e!/$(raDe Trave!er INSP,RM#41 14.51 Rev. A >$#1$1&&>
Materia! In8ection Lit 14.55 Origina! 1$%1$1&&'t08ica! a78!eJ
Cover Letter T08ica! a78!eJ 14.5% Origina! 1$%1$1&&'
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Re8air Trave!er INSP,RM#4% 14.53 Origina! 1$%1$1&&'
ASME Na7e8!ate %###1' 14.52 Rev. A 1$53$1&&'
Un6e/ 14.54
Nationa! (oar/ N67Ber Log ,ORM#45 14.5' Origina! 1$%1$1&&'
Re8air Na7e8!ate 14.5> Rev. A #>$1&$1&&'
R,or7 Log ,ORM#43 14.5& Origina! 1$%1$1&&'
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