Executive Summary January, 2016
Executive Summary
January, 2016
Established and proven – a service focus company with resources and capabilities to support the following core business since 2004: Manufacturing services – build to order manufacturing, cables and harnesses, electro-mechanical
assembly, and power distribution units
Legacy equipment licensing - manufacturing, refurbishment, repair, and engineering support
Engineering services – product sustaining, obsolescence, field service engineering
32% year over year growth with multiple customer spread allowed for long term stability
Service oriented company key resource capabilities in cable manufacturing, assemblies box build, technician support, engineering support
Facilities in California and Vietnam
# o
f Em
plo
yees
Year
Headcount Growth
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
FY '08 FY '09 FY '10 FY '11 FY '12 FY '13 FY'14 FY'15
Re
ven
ue
(%)
Fiscal Year
Engineering Services
Legacy System Mfg
CM
Repair
Ascenx Executive Summary
Ascenx Confidential
SERVICES
MANUFACTURINGENGINEERING
SERVICES
• CAD / Design
• Documentation
• Sustaining
engineering
• Obsolescence eng
• Legacy System Mfg
• Contract Repair
• Power Supplies
• Cables Mfg
• Electrical-
mechanical box mfg
• Power Distribution
Unit / Controllers
Ascenx Technologies Products
Ascenx Confidential
CONFIDENTIALCONFIDENTIAL
Ascenx Leadership
Management Leadership Engineering Leadership
Ascenx managers have combine 50 years experience at major OEM technology companies
Core background in: Mechanical and electrical design and
manufacturing engineering Field service management and world-
wide technical support services Cables and harnesses manufacturing
30+ yrs experience in electrical and mechanical design for Semi Equip
6+ yrs experience in components obsolescence
10+ yrs experience in field service engineering
20+ yrs experience in cables and harnesses contract mfg
Specialized Manufacturing ServicesQuality Build to Print
Available in-house engineering team – EE, ME, Mfg Eng, to support control build to customer’s specification
Available test support for power distribution unit assembly
Specialized layout support from schematic drawing - AC / DC power distribution
Semiconductor equipment power distribution
Hi-power Electrical Distribution Panel Layout
Specialized Power Distribution Cabinet
Specialized Manufacturing ServicesQuality Build to Print
Available in-house engineering team – EE, ME, Mfg Eng, to support control build to customer’s specification
Available test support for power distribution unit assembly
Specialized layout support from schematic drawing - AC / DC power distribution
Semiconductor equipment power distribution
Hi-power Electrical Distribution Panel Layout
Specialized Power Distribution Cabinet
Aspen 2 Remanufacturing
Aspen 2 ICP Remanufacturing
Worldwide installed-base with more than 1100 systems
Ascenx is a licensed remanufacturer of Aspen 2 products
Ascenx has shipped and more than 20 systems worldwide
Ascenx engineering team manages all product obsolescence for long term extendibility
Upgrades, product CIP
Ascenx complete service team provides technical support for customer installed-base
Equipment Remanufacturing
Remanufactured under strict quality control
All components and products are sourced through to Mattson’s approved vendor
Aspen 2 subassemblies are built in USA under strict quality control
Ascenx procurement team manages all critical suppliers for product extendibility
Systems are tested to comply to Mattson’s stringent requirements
Ascenx provides 6-months warranty from ship date
Mattson Aspen 2 System
Ascenx has shipped more than 18 systems since 2014
Ascenx Confidential
Aspen 2 ICP Source
Proven and patented Faraday Shield delivers non-intrusive “Soft ICP Plasma”
Patented Faraday Shield
“Soft ICP plasma” is generated by magnetic field not RF field
With Faraday shield, average electron energy in the plasma is 6-9
electron volts
The spacing control of Faraday shield ensures optimal magnetic field
O2 disassociation for P2 and P3 O2 orbital requires 6 to 8.4 eV
Low RF energy means low ionization
Purple plasma color demonstrates the highly efficient use of energy
to generate the oxygen radicals
Photoresist ash rate is highly dependent on oxygen radicals and
temperature
Extendable to future design rules.
ICP and Microwave Source Comparison
Aspen ICP Source
Plasma maintained in area of magnetic field
Very low ionization (Dissoc:Ionization = 2000:1)
Low power density (1 W/cm3)
Power into heat = 17%
Compatible with fluorine
Process flexibility (auto-tuning)
Typical Microwave Source
₋ Plasma must be physically separated from the wafer
₋ High ionization (Dissoc:Ionization = 20:1)
₋ High power density (30 W/cm3)
₋ Power into heat = 46%
₋ Not compatible with fluorine
₋ Process inflexibility (fixed tuning)
PMD
Gate
STI
Via Plug
IMD 1Cu 1
Cu 3
Cu 6
Cu 2IMD 2
IMD 3
IMD 4
IMD 6
IMD 5Cu 5
Cu 4
• Bulk Strip
• Post Implant Strip – HDIS (>5E15 dosage)
– High energy implant strip
• Organic residue cleaning– STI etch residue clean
– Poly gate residue clean
– Contact residue clean
– Via residue clean
– Metal residue clean
• Photo-sensitive polyimide rework
• Photo-lithography rework
• Descum
• Passivation
Advanced Logic Process
Aspen II Strip ICP Applications
Bulk Strip
Post Implant Strip
– HDIS (>5E15 dosage)
– High energy implant strip
Organic residue cleaning
– STI etch residue clean
– Poly gate residue clean
– Contact residue clean
– Via residue clean
– Metal residue clean
Photo-sensitive polyimide
rework
Photo-lithography rework
Descum
Substrate
PMD
Gate
STI
IMD 1
IMD 2
Passivation
Metal 1
W Interconnect
Metal 2
ILDCapacitor
Advanced DRAM Process
Aspen II Strip ICP Applications
Specifications
Standard Strip Process
Ash Rate: 4.5/min
Non Unif Across Wafer: +/- 5%
based on 1.2 PR and 6 mm edge exclusion
Non Unif WtW, Head to Head: +/- 5%
Particles: 0.04 Particles/cm2 @size
Uptime: > 95%
MTBF: > 350 hrs
MTTR: < 4 hrs
Wafer Breakage: < 1 in 20Kwfrs
Average Install Time: < 2weeks (Up to Tier 1)
Productivity
Productivity
Aspen II Standard ICP Throughput
Layer Single Chamber (WPH)
Dual Chamber (WPH)
Comments
Standard Strip 130 130* 1.2um, 50% overstrip
High Dose Implant
55 100* Dose > 1E15, UV heat treatment
Poly 90 130* Resist and polymer removal
Metal 90 130* Resist and polymer removal
Via 80 130* Resist and complete polymerremoval
Descum 90 130* O2 / Forming Gas (N2H2)Recipe
* Throughput is limited to 130 WPH if cooling is required
System Footprint
Aspen II 200mm Strip Footprint
System Footprint – 30.2 sq. ft. (dual chamber system)
Wetbench and Chemical Delivery SystemCustom Built to Spec
All design and materials are built to customer specification
Chemical baths, tanks design with pumps and drains
All accessibility can be custom design to customer requirements
Manual or auto lids as required
Available software engineering development to specs
Portable chemical cabinet specifically designed for customer
Wetbench and Chemical Delivery System
Large bath chemical storage for high volume delivery
Fully enclosed cabinet design for medium volume delivery
Contract Manufacturing
Products
Custom ribbon cables
Custom harnesses assemblies build and design
Coaxial and high power cables
Overmolded Assemblies
Quality wire harnesses and looms
Prints, drawings, schematics, bill of materials, and harness boards design
Harness
Coaxial Cable
Ribbon Cables
Custom CablesCustom Harness
Contract Manufacturing
Products
Custom ribbon cables
Custom harnesses assemblies build and design
Coaxial and high power cables
Overmolded Assemblies
Quality wire harnesses and looms
Prints, drawings, schematics, bill of materials, and harness boards design
Harness
Coaxial Cable
Ribbon Cables
Custom CablesCustom Harness
Contract Manufacturing
Quality build to customer specifications
Electrical – mechanical design and build to spec
High power electrical conduit build
Cables, harnesses design and prototype build
ECO Documentation Support
Low-volume High Mix MFG Support
Test and verification
Electrical – mechanical custom box Prototyping and custom design
Power Distribution Box
THANK YOU
ASCENX Technologies
1905 Tarob Court
Milpitas, CA 95035
Tel. 408-945-1997
www.ascenx.com
Email. [email protected]