Drive Solution 2.2kW ~ 1.5MW / 230 ~ 690V High Performance, High Function System Drive SOFTSTARTER SS7
Mar 06, 2016
Drive Solution
2.2kW ~ 1.5MW / 230 ~ 690V
High Performance, High Function System Drive
SOFTSTARTER SS7
2 _ LS Industrial Systems Co.,Ltd.
Features and functions >>
SS7 Series allows torque adjustment at slow speed, thus it will adaptto any type of load requirement. this setting is ideal for machinepositioning, as ceramic mills, etc.
Slow Speed
SS7 Series are featured with Dynamic Torque Control, exclusivestating method, it means progressive soft starting in those highinertia applications. With this control algorithm, progressiveacceleration and optimization of starting current peak is achieved.
Dynamic Torque Control
In some applications the deceleration ramp is not enough. DC Injection setting is provided in SS7 Series for those, specially inhigh load inertia machines.
D.C. Brake
An special designed control algorithm for decelerating pumps isprovided in SS7 Series. This special adjustment does not operate infunction of lineal stop curve for quadratic torque loads, as it isnormally operated, but automatically it will adapt to hydraulic systemcurve.
Pump Control
SS7 is available with in-built RS232/485 serial ports, developed for integration into the most commonly used industrial communication protocols. While MODBUS protocol is standard, other protocols are supported including PROFIBUS-DP, DeviceNet.
Serial Communications
Optimized motor control solution>>>
2.2kW - 1.5MW / 230 - 690VOptimized Solution for high performance drive
Electronic Soft Starter 7 Series _ 3
SS7 complies with international standards as CE, cTick, UL and cUL
International Standards
Display Unit + Keypad Control>>>
▶Electronic Softstarter SS7
Indicating
LEDs
LED Display
Control
Keypad
To unfold the screen groups.
To scroll between screen groups.
To scroll between screen groups.
Motor Start.
Motor Stop / Reset.
ON Indicate power in the control board.RUN Flashing : Accelerating / Decelerating.
Lighting : The motor is running at mominal speed.FAULT The SS7 has tripped on fault protection.
Status Line (Top)Control Line (Bottom)
SS7 softstarter offers both possibilities. The user can choose thestandard model offering the possibility of installing an externalcontactor for bridging the power stage once acceleration ramp isfinished, until the start of deceleration ramp. Otherwise the user canchoose the new SS7 model with built in bypass which will offer thesame functionality without requiring any external device installation.In any case, SS7 control stage remains monitoring all controloperations and motor protections.
External or Buint in Bypass
SS7 Series make easy its integration into any automation process. Via 2 analogue inputs 0-10V and 4-20mA, 5 configurable digitalinputs, 1 PTC input, 1 analogue output 4-20mA and 3 changeoverconfigurable relays.
Integration and Control
SS7 Series displays constantly, motor status and completeinformation of the installation where it is integrated. The user will access locally (keypad unit) or remote (serial communications) to the following information :
Voltage in each phase Number of startsTotal and partial Analogue input / output statusMotor phi cosine (Power Factor) Digital input /output statusMotor shaft torque Timer, total and partialPower (kW) and current (I) in each phaseFault history (5 most recent faults)
Permanent Information
All protections included in SS7 Series are translated to a bettercontrol and motor security.
Input phase lossRotor lockedPhase imbalance 40%High input voltage Low input voltageMotor overloadMotor underloadMotor overtemperature PTCShearpin currentInput phase sequence
Full Protections
Only one softstarter for 230V/400V/440V and 500V, simply adjustingSS7 current to motor’s. For 690V, please consult tables available at standard ratings section.
Multivoltage
24VAC
PTCFAULT
L1L3L3N
PE
L1L3L3NPE
PE
K1
Q0
B1 B2 B3
U V W
U1 V1 W
2 3
K1 Bypass Contactor
4 5 6 7 8
L1 L2 L3
PE
PE
M3 ~
PE
L1L3L3N
PE
L1L3L3NPE
U1 V1 W1
PE
M3 ~
L1 L2 L3 PE L
11
2 4 6
3 5
2
NN.C.
U V W PE
4 _ LS Industrial Systems Co.,Ltd.
Configuration / Specification >>
Standard>>> Bypass built in>>>
Configuration of Control Wiring Configuration of Control Wiring
Configuration of Power Wiring Configuration of Power Wiring
Input voltageSupply frequencyControl voltageOutput voltageOutput frequencyEfficiency (at full load)Ambient temperatureAltitude lossesAmbient humidityEnclosureStandardOption
Thyristor fault, SS7 over temperature
Input phase missing, High current, Low input voltage, Startingcurrent limit, Rotor locked, Motor overload (thermal model),Underload, Phase unbalance, Motor overtemperature (PTC, normalstatus 150R-2k7), Shearpin current
Local via keypad, Remote via digital inputs,Remote via Serial Communications (Modbus, RS232/485)
According to this information, there are two utilisation categories for the Electronics Softstarter, described as follow :
1) Starting Time2) Starting Current3) Ambient Temperature4) Time at OFF status5) Number of Startings per Hour
Example : The application is: Fan(fresh Air), 400V, 55kW motorLook at 400VAC table right column (AC53b 4.5-30:330) 55kW means the softstarter coded SS7011B with nominal current of 110A
3 Phase, 230~500V, 690V (-20%~+15%)47~62Hz220~230V (±10%)0~100% Supply voltage47~62Hz⋎99%-10℃ ~ +45 ℃Below 3,000m *note 1)
Less 95% (non-condensing)IP20RS232/485, ModbusProfibus, DeviceNet
Input
Output
Protections
EnvironmentalConditons
MotorProtections
Sources Control
SerialCommunications
Electronic Soft Starter 7 Series _ 5
Technical Specifications>>>
Softstarter applications>>>
▶Electronic Softstarter SS7
WATER AND WASTEWATER
Centrifugal Pumps
Mono and High Pressure Pumps
Multistage Pumps
Vertical Pumps
Split Chamber Pumps
Submersible Pumps
VENTILATION
Fans (extraction)
Fans (fresh air)
Condensor Fans
Climatization Turbine
PULP AND PAPER INDUSTRY
Refine Pumps
Pulp Pumps
Vacuum Pumps
Pulp Machines
Trommels
Pulp Mixers
Filters
METALS, AGGREGATES AND MINERALS
Dust Filters Fans
Conveyor Belts
Crushers
Hammer Mills
3.0 In
4.0 In
4.0 In
3.0 In
3.5 In
3.5 In
3.5 In
4.5 In
3.5 In
4.5 In
4.0 In
4.0 In
4.0 In
4.5 In
4.0 In
4.0 In
4.0 In
3.5 In
4.5 In
3.0 In
4.5 In
4.0 In
4.5 In
4.5 In
3.5 In
4.5 In
4.0 In
4.0 In
4.0 In
3.5 In
4.0 In
3.5 In
3.0 In
4.5 In
4.0 In
4.5 In
4.5 In
4.5 In
3.0 In
3.5 In
4.5 In
3.5 In
4.5 In
3.5 In
Jaw Crushers
Rotor Bar Mills
Ball Mills
Secondary Mills and Sand Pulverizers
Eccentric Feeder
Trommels
Vibrators
Separators
Feeders
FOOD INDUSTRY
Air Compressors
Sorters
Bottle Wash Machines
Driers
Centrifuges
Crushers, Punchers
Palletizers
Separators
Cutters
Material Handling
TOOLING MACHINES
Arm Saws
Buzz Saws
Stamping presses
Crumbing Machines
Chamfering Tools
Flatters
Sanding Machines
Lathes
Crusher Machines
Palletizers
Presses
Turn Tables
Transporters
PETRO-CHEMICAL
Centrifugal Machines
Screw Pumps
Gas Pumps (Propane, butane)
Crude Oil Extraction Pumps
Crude Oil Transtfer Pumps
Hydrocarbon Transfer Pumps(liquid Stage)
Transport and Packaging
Conveyors
GENERAL
Hydraulic Equipment
Agitators
Compressors (Screw compressor, without load)
Compressors (Reciprocating compressor, without load)
Conveyors
Mixers
EXAMPLE
Common Applications>>>
90 : :-AC53b 4.5 30 330
3.5 In
3.5 In
4.0 In
4.5 In
3.5 In
4.5 In
4.0 In
4.0 In
4.0 In
4.0 In
4.0 In
3.0 In
4.5 In
4.5 In
3.5 In
3.5 In
3.5 In
3.5 In
4.0 In
3.0 In
4.0 In
4.0 In
4.5 In
*note 1) More 1,000m, 1% derating each 100m *note 2) For additional information consult the technical manual
2 analoque inputs, 0-20mA or 4-20mA, 0-10V5 configurable digital inputs1 PTC input1 analogue output 0-20mA or 4-20mA3 changeover output relays (250VAC, 10A non inductive)
LED1 (green) : Voltage present on control board
LED3 (red): Fault present
Torque surge, Initial torque, Initial torque time, Acceleration time,Current limit : 1~In, Overload : 0.8~1.2 In, Overload slope : 0~10,Deceleration time / Freewheel stop, DC braking, Slow Speed (1/7fundamental frequency), Dual setting Number of starts allowed,Torque contriol, Water hammer surge control stop
Phase current, Supply voltage, Relays status, Digital inputs / PTCstatus, Analogue inputs value, Analogue output value, Overloadstatus, Motor supply frequency, Motor power factor, Developedpower, Motor shaft torque, Fault history (5 most recent faults)
LED2 (orange) : Blinking, Motor accelerating / decelerating On, motor running
Input Signals
DisplayInformation
LED’sIndications
Adjustments *note 2)
Output Signals
Rated Current of the Softstarter under the described conditions : In, (90 Amps)The thyristors will be bypassedStarting Current, as multiple of the nominal current (In), that means : 4.5 In
Starting Time, in seconds, (30s)Seconds between the end of starting and the beginning of next starting (10 startings per hour)
1 2 3 4 5
COMMON APPLICATIONS CHARACTERISTICSTARTING CURRENT
COMMON APPLICATIONS CHARACTERISTICSTARTING CURRENT
COMMON APPLICATIONS CHARACTERISTICSTARTING CURRENT
4
7.5
15
22
30
37
45
55
75
90
110
132
150
185
200
250
315
355
450
6 _ LS Industrial Systems Co.,Ltd.
Standard>>>
Option>>>
Bypass built in>>>
SS70009.6B
SS70017.6B
SS70030.6B
SS70045.6B
SS70060.6B
SS70075.6B
SS70090.6B
SS70110.6B
SS70145.6B
SS70170.6B
SS70210.6B
SS70250.6B
SS70275.6B
SS70330.6B
SS70370.6B
SS70460.6B
SS70580.6B
SS70650.6B
SS70800.6B
14
26
45
68
90
113
135
165
218
255
315
375
412
495
555
690
870
975
1200
7.5
15
22
37
45
55
75
90
110
150
185
200
220
280
315
400
450
500
630
10
19
34
51
68
85
101
140
164
192
237
281
310
370
416
518
650
731
900
5.5
11
18.5
30
37
45
55
75
90
110
132
150
185
200
220
280
355
400
500
9
17
30
45
60
75
90
110
145
170
210
250
275
330
370
460
580
650
800
Frame CodeAC53b 3.0 ~ 30:330 AC53b 4.0 ~ 30:330 AC53b 4.5 ~ 30:330
Max. Rated I(A)
MotorPower(kW)
Max. Rated I(A)
MotorPower(kW)
Max. Rated I(A)
MotorPower(kW)
1
2
3
4
400Vac (-20% ~ +10%)
SS70009
SS70017
SS70030
SS70045
SS70060
SS70075
SS70090
SS70110
SS70145
SS70170
SS70210
SS70250
SS70275
SS70330
SS70370
SS70460
SS70580
SS70650
SS70800
SS70900
SS71000
SS71200
SS71500
5.5
11
18
30
40
50
65
80
100
115
150
180
200
220
257
315
415
460
560
630
700
900
1100
9
17
30
45
60
75
90
110
145
170
210
250
275
330
370
460
580
650
800
900
1000
1250
1500
2
5
9
14
18
22
25
35
45
50
65
75
85
100
115
145
185
200
250
280
322
400
500
4
7
15
22
30
37
45
55
75
90
110
132
150
185
200
250
315
355
450
500
560
710
800
5
9
18.5
25
35
45
55
65
90
110
120
160
170
200
220
270
375
425
500
560
616
800
900
Frame Code Rated I (A)Power motor until (kW)
230V 4000V 440V 500V
1
2
3
5
4
230 ~ 500V (-20% ~ +10%)
SS70009.6
SS70017.6
SS70030.6
SS70045.6
SS70060.6
SS70075.6
SS70090.6
SS70110.6
SS70145.6
SS70170.6
SS70210.6
SS70250.6
SS70275.6
SS70330.6
SS70370.6
SS70460.6
SS70580.6
SS70650.6
SS70800.6
SS70900.6
SS71000.6
SS71200.6
SS71500.6
7.5
15
30
45
60
75
90
11
140
160
200
230
250
315
355
450
560
630
800
900
960
1250
1500
9
17
30
45
60
75
90
110
145
170
210
250
275
330
370
460
580
650
800
900
1000
1250
1500
Frame Code Rated I (A)Power motor until (kW)
690V
1
2
3
5
4
I001
A002
A003
L051
L052
P0015 (X3)
P0016 (X3)
V01
V02
V09
V16
MFV50275
Profibus interface SS7
Devicenet Interface SS7
Metasys (JOHNSON CONTROLS) interface SS7
BY-PASS Terminal Kit for SS70009-SS70017
BY-PASS Terminal Kit for SS70030-SS70045
BY-PASS Terminal Kit for SS70060-SS70090
BY-PASS Terminal Kit for SS70110-SS70250
Remote Display Kit 2m with plastic case
Remote Display Kit 1m with plastic case
Remote Display Kit 3m with plastic case
Remote Display Kit 5m with plastic case
D.C. Brake 275A
DescriptionCode
690V (-20% ~ +10%) 5.5
11
18.5
30
37
45
55
75
90
110
150
185
200
220
250
315
400
450
560
SS70009B
SS70017B
SS70030B
SS70045B
SS70060B
SS70075B
SS70090B
SS70110B
SS70145B
SS70170B
SS70210B
SS70250B
SS70275B
SS70330B
SS70370B
SS70460B
SS70580B
SS70650B
SS70800B
14
26
45
68
90
113
135
165
218
255
315
375
412
495
555
690
870
975
1200
11
18,5
30
45
55
75
90
110
150
185
220
250
280
355
400
500
560
630
710
10
19
34
51
68
85
101
140
164
192
237
281
310
370
416
518
650
731
900
7.5
15
22
37
45
55
75
90
110
132
185
200
220
250
280
355
450
500
630
9
17
30
45
60
75
90
110
145
170
210
250
275
330
370
460
580
650
800
Frame CodeAC53b 3.0 ~ 30:330 AC53b 4.0 ~ 30:330 AC53b 4.5 ~ 30:330
1
2
3
4
500Vac (-20% ~ +10%)
7.5
15
30
45
55
75
90
110
132
150
200
220
250
315
355
450
560
630
800
SS70009.6B
SS70017.6B
SS70030.6
SS70045.6B
SS70060.6B
SS70075.6B
SS70090.6B
SS70110.6B
SS70145.6B
SS70170.6B
SS70210.6B
SS70250.6B
SS70275.6B
SS70330.6B
SS70370.6B
SS70460.6B
SS70580.6B
SS70650.6B
SS70800.6B
14
26
45
68
90
113
135
165
218
255
315
375
412
495
555
690
870
975
1200
15
22
45
75
90
110
132
150
200
250
315
355
400
450
500
630
800
900
1000
10
19
34
51
68
85
101
140
164
192
237
281
310
370
416
518
650
731
900
11
18.5
37
55
75
90
110
132
150
200
220
250
315
355
400
500
630
710
900
9
17
30
45
60
75
90
110
145
170
210
250
275
330
370
460
580
650
800
Frame CodeAC53b 3.0 ~ 30:330 AC53b 4.0 ~ 30:330 AC53b 4.5 ~ 30:330
1
2
3
4
690Vac (-20% ~ +10%)
Ratings / Dimensions >>
Max. Rated I(A)
MotorPower(kW)
Max. Rated I(A)
MotorPower(kW)
Max. Rated I(A)
MotorPower(kW)
Max. Rated I(A)
MotorPower(kW)
Max. Rated I(A)
MotorPower(kW)
Max. Rated I(A)
MotorPower(kW)
Electronic Soft Starter 7 Series _ 7
Dimensions>>>
SS70009 – SS70090
SS70009.6 – SS70090.6
SS70009B – SS70090B
SS70009.6B – SS70090.6B
SS70110 – SS70250
SS70110.6 – SS70250.6
SS70110B – SS70250B
SS70110.6B – SS70250.6B
SS70275 – SS70460
SS70275.6 – SS70460.6
SS70275B – SS70460B
SS70275.6B – SS70460.6B
SS70580 – SS71000
SS70580.6 – SS71000.6
SS70580B – SS71000B
SS70580.6B – SS71000.6B
SS71200 – SS71500
SS71200.6 – SS71500.6
414
523
926
791
1552
226
314
640
580
1084
230
260
324
309
475 300
86.6
77.6
60.6
53.6
21
19
12.1
11.6
Frame Code Weigth (kg)Dimensions (mm)
H D W
1
2
3
4
5
▶Electronic Softstarter SS7
W
D
D D
D
396
347 H
W
906.5
840 H
928
W480
120 160 349
1400 H
W
506
457
H
D
W
771.5
705
H
Frame 4 Frame 5
Frame 1 Frame 2 Frame 3
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Softstarter SS7(E) 2010. 05/(01) 2010. 05 Printed in Korea HumanPower2010. 05
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LS Tower 1026-6, Hogye-dong, Dongan-gu,Anyang-si, Gyeonggi-do 431-848, Korea
Specifications in this catalog are subject to change without notice due to continuous product development and improvement.
��For your safety, please read user's manual thoroughly before operating.
��Contact the nearest authorized service facility for examination, repair, or adjustment.
��Please contact qualified service technician when you need maintenance.Do not disassemble or repair by yourself!
��Any maintenance and inspection shall be performed by the personnel having expertise concerned.Safety Instructions