AquaPure Series - Jandy · • The power pack must be be installed at least 5 ft. (1.5 m) vertically off the ground. • In the US, the power pack must be be installed at least 5

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Installation and Operation Manual

Chlorine Generating Device Dual Voltage 240V/120VAPURE35

FOR YOUR SAFETY - This product must be installed and serviced by professionals who are qualified in pool/spa product installation and service. Improper installation and/or operation can create an unwanted electrical hazard which can cause serious injury, property damage, or death. Improper installation and/or operation will void the warranty.

This manual contains important information about the installation, operation and safe use of this product. This information should be given to the owner/operator of this equipment.

WARNING

AquaPure Series

Page 2

Page 3

Table of Contents

Section 1. Important Safety Instructions ...... 5

Section 2. System Description ...................... 82.1 ProductSpecifications ...................................... 82.2 ProductContents .............................................. 9

Section 3. Installation Instructions ............... 103.1 MaterialsandTools ........................................... 103.2 InstallationRequirements ................................. 103.3 InstallingthePowerPackandCell ................... 113.4 WiringthePowerPacktoPowerSource .......... 133.5 EarthBonding ................................................... 133.6 ConnectiontoanAquaLink®RSControl

SystemorPDA(Optional) ................................. 143.6.1 SettingtheControllerTypeonthe

PowerPack ................................................143.6.2 WiringtotheAquaLinkRSControl

SystemorPDA ...........................................143.6.3 TestingtheConnection ..............................16

3.7 BypassPlumbingInstructions ........................... 173.8 AlternativeInstallation

(WhenPipeisObstructed) ................................ 17

Section 4. Pool Water Preparation ................ 184.1 DeterminingPoolSize

(GallonsofWaterinYourPool) ......................... 184.2 DeterminingPoolSize

(LitresofWaterinYourPool) ............................ 184.3 SelectingModelSize ........................................ 184.4 ChemistryYouNeedtoKnow ........................... 184.5 OptimumPoolWaterConditions ..................... 194.6 ChlorineTesting .............................................. 204.7 Salt(NaClSodiumChloride) ........................... 204.7.1 WhentoAddSalt .......................................204.7.2 WhatTypeofSalttoUse ...........................204.7.3 HowMuchSalttoUse ..............................214.7.4 HowtoAddSalttothePool ......................21

Section 5. Operating Instructions ................. 235.1 ControlPanel .................................................... 235.2 TurningPowerPackOn/Off(Manually) ............ 235.3 TurningPowerPackOn/Off

(UsingthePump’sExternalTimer) ................... 235.4 SettingtheChlorineOutputLevel ..................... 235.5 ConnectiontoanAquaLink®RS/PDA

ControlSystem ................................................. 245.6 PolarityReversal ............................................... 245.7 BackupBattery ................................................. 24

Section 6. Maintenance Instructions ............ 256.1 Daily .................................................................. 256.2 Monthly ............................................................. 256.3 CleaningtheCell .............................................. 266.4 Winterizing ........................................................ 276.4.1 WinterizingProcedure ................................27

Section 7. Troubleshooting ........................... 287.1 ProblemsandCorrectiveAction ....................... 28

Section 8. Replacement Parts and Exploded Views ............................ 31

8.1 PartsList ........................................................... 318.2 ExplodedViews ................................................ 32

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List of Figures List of Tables

Table1. ApproximatePoundsandKilogramsofSaltNeededtoObtain 4,000ppm(4.0gpl) ............................... 21

Table2. ApproximatePoundsandKilogramsofStabilizerNeededtoObtain50ppm ..... 22

Figure1. ExampleofInstallation .......................... 8

Figure2. CartonContents .................................... 9

Figure3. InstallationRequirements ...................... 10

Figure4. InstallationRequirements ...................... 11

Figure5. AttachingthePowerPack ..................... 11

Figure6. DisassembleCell .................................. 11

Figure7. MarkingPipeforDrilling FeederHoles ......................................... 11

Figure8. DrillingFeederHoles ............................. 11

Figure 9. Pipe Spacer ........................................... 11

Figure10. AttachingCellClamps ........................... 12

Figure11. WaterFlowArrows ................................ 12

Figure12. CellAttached ......................................... 12

Figure13. LockingRingAlignment ......................... 12

Figure14. LockingRing ......................................... 12

Figure15. LockingRingLevel ................................ 12

Figure16. ConnectingCellLeads .......................... 12

Figure17. AttachingTerminalCap ......................... 12

Figure18. 240VACor120VACWiringDiagram ... 13

Figure19. AccessingandWiringtothe PowerPCB ............................................ 15

Figure20. WiringPowerPacktoanAquaLink RSorPDAPowerCenter (240VACand120VAC) ........................ 15

Figure21. CommunicationWiringbetween PowerPackandAquaLinkRS ControlSystemorPDANetwork ........... 16

Figure22. ExampleofBypassInstallation ............. 17

Figure23. ExampleofAlternativeInstallation ........ 17

Figure24. ControlPanelonthePowerPack ......... 23

Figure25. UndoLockingRing ................................ 26

Figure26. RemovetheCell .................................... 26

Figure27. InverttheCell ........................................ 26

Figure28. WinterizingCapInstalled ...................... 27

Figure29. CellExplodedView ............................... 32

Figure29. LockingRingLevel ................................ 27

Figure30. WinterizingCapand LockingRingTool .................................. 32

Figure31. PowerPackExplodedView .................. 32

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Section 1. Important Safety InstructionsREAD AND FOLLOW ALL INSTRUCTIONS

All electrical work must be performed by a licensed electrician and conform to all national, state, and local codes. When installing and using this electrical equipment, basic safety precautions should always be followed, including the following:

WARNINGEQUIPMENT UNDER PRESSURE: Alwaysturnpumpoffpriortoinstallingorservicingthepowerpackorcell.Yourpump/filtersystemisoperatedunderpressureandthepressuremustbereleasedbeforeyoubeginwork.Pleaseseeyourpump/filterowner’smanualforfurtherinstructions.

WARNINGJandy®AquaPure®Eichlorinegeneratingdevicesaredesignedfordomestic(residential)swimmingpooluseonly.Contraryusecouldaffectperformance,voidwarranty,andmayresultinpropertydamage,seriousinjury,ordeath.• Operatingachlorinegeneratorwithoutwaterflowingthroughthecellmaycauseabuildupofflammable

gases,resultinginfireorexplosion.• Keepequipmentoutofreachofchildren.• Adamagedsupplycordshouldonlybereplacedbythemanufacturer,serviceagentorelectrician.• Wheninstallingandusingthiselectricalequipment,alwaysfollowbasicsafetyprecautions.• Beforeperforminginstallation,disconnectallpower.• Connecttoacircuitthatisprotectedbyagroundfaultcircuitinterrupter(GFCI).• Donotinstallwithinanouterenclosureorbeneaththeskirtofahottuborspa.

WARNINGToreducetheriskofelectricshock,fireorinjury,serviceshouldonlybeattemptedbyaqualifiedpoolserviceprofessional.

WARNINGInstallationmustbedoneinaccordancewiththeNationalElectricalCode(“NEC”orNFPA-70)intheUS,theCanadianElectricalCode(“CEC”orC22.1)inCanada,and/oranyotherlocalandnationalinstallationcodes.

RISK OF ELECTRIC SHOCK, FIRE, PERSONAL INJURY, OR DEATH.Connectonlytoabranchcircuitthatisprotectedbyaground-faultcircuit-interrupter(GFCI).ContactaqualifiedelectricianifyoucannotverifythatthecircuitisprotectedbyaGFCI.MakesuresuchaGFCIshouldbeprovidedbytheinstallerandshouldbetestedonaroutinebasis.TotesttheGFCI,pushthetestbutton.TheGFCIshouldinterruptpower.Pushtheresetbutton.Powershouldberestored.IftheGFCIfailstooperateinthismanner,theGFCIisdefective.IftheGFCIinterruptspowertothepumpwithoutthetestbuttonbeingpushed,agroundcurrentisflowing,indicatingthepossibilityofelectricalshock.Donotusethedevice.Disconnectthedeviceandhavetheproblemcorrectedbyaqualifiedservicerepresentativebeforeusing.

Awire-bindingscrewforgrounding(labeled)isprovideinsidethepowerpack.Toreduceriskofelectricshock,connectthegroundwiretothegroundingpointsinthepowerpackandofyourelectricserviceorsupplypanelwithaconductorequivalentinsizetothecircuitconductorssupplyingthisequipment.

Thepowerpackmustbeinterlocked/interconnectedwiththepoolpumpmotorpowersourcetoensurethatthechlorinatoronlyoperateswhenthepoolpumpisoperating.

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WARNINGTo Reduce the Risk of Injury -• Thewaterinaspashouldneverexceed104°F(40°C).Watertemperaturesbetween100°F(38°C)and

104°F(40°C)areconsideredsafeforahealthyadult.Lowerwatertemperaturesarerecommendedforyoungchildrenandwhenspauseexceeds10minutes.

• Sinceexcessivewatertemperatureshaveahighpotentialforcausingfetaldamageduringtheearlymonthsofpregnancy,pregnantorpossiblypregnantwomenshouldlimitspawatertemperaturesto100°F(38°C).

• Beforeenteringaspaorhottub,theusershouldmeasurethewatertemperaturewithanaccuratethermometersincethetoleranceofwatertemperature-regulatingdevicesvaries.

• Theuseofalcohol,drugs,ormedicationbeforeorduringspaorhottubusemayleadtounconsciousnesswiththepossibilityofdrowning.

• Obesepersonsandpersonswithahistoryofheartdisease,loworhighbloodpressure,circulatorysystemproblems,ordiabetesshouldconsultaphysicianbeforeusingaspa.

• Personsusingmedicationshouldconsultaphysicianbeforeusingaspaorhottubsincesomemedicationmayinducedrowsinesswhileothermedicationmayaffectheartrate,bloodpressure,andcirculation.

WARNINGThisapplianceisnotintendedforusebypersons(includingchildren)withreducedphysical,sensoryormentalcapabilities,orlackofexperienceandknowledge,unlesstheyhavebeengivensupervisionorinstructionconcerninguseoftheappliancebyapersonresponsiblefortheirsafety.

WARNING

Prolongedimmersioninhotwatermayinducehyperthermia.Hyperthermiaoccurswhentheinternaltemperature ofthebodyreachesalevelseveraldegreesabovethenormalbodytemperatureof98.6°F(37°C).Thesymptomsofhyperthermiaincludedizziness,fainting,drowsiness,lethargy,andanincreaseintheinternaltemperatureofthebody.Theeffectsofhyperthermiainclude: • Unawarenessofimpendingdanger• Failuretoperceiveheat• Failuretorecognizetheneedtoexitspa• Physicalinabilitytoexitspa• Fetaldamageinpregnantwomen• Unconsciousnessresultinginadangerofdrowning

WARNINGToreducetheriskofinjury,donotremovethesuctionfittingsofyourspaorhottub.Neveroperateaspaorhottubifthesuctionfittingsarebrokenormissing.Neverreplaceasuctionfittingwithoneratedlessthantheflowratemarkedontheequipmentassembly.

WARNINGPREVENT CHILD DROWNING: Donotletanyone,especiallysmallchildren,sit,step,leanorclimbonanyequipmentinstalledaspartofyourpool’soperationalsystem.Locatethecomponentsofyouroperationalsystematleast3feetfromthepoolsochildrencannotusetheequipmenttoaccessthepoolandbeinjuredordrown.

WARNING• Thepowerpackmustbebeinstalledatleast5ft.(1.5m)verticallyofftheground.• IntheUS,thepowerpackmustbebeinstalledatleast5ft.(1.5m)fromtheinsidewallofyourswimmingpoolor

spa;inCanada,thepowerpackmustbebeinstalledatleast10ft.(3m)fromtheinsidewallofyourswimmingpoolorspa.

WARNINGOperatingtheJandy®AquaPure®EichlorinegeneratingdevicewithoutwaterflowthroughtheelectrolyticcellcancauseabuildupofflammablegasseswhichcanresultinFIREOREXPLOSION.

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SAVE THESE INSTRUCTIONS

WARNING• Peoplewithinfectiousdiseasesshouldnotuseaspaorhottub.• Toavoidinjury,exercisecarewhenenteringorexitingthespaorhottub.• Donotusedrugsoralcoholbeforeorduringtheuseofaspaorhottubtoavoidunconsciousnessand

possibledrowning.• Pregnantorpossiblypregnantwomenshouldconsultaphysicianbeforeusingaspaorhottub.• Watertemperatureinexcessof100°F(38°C)maybeinjurioustoyourhealth.• Beforeenteringaspaorhottubmeasurethewatertemperaturewithanaccuratethermometer.• Donotuseaspaorhottubimmediatelyfollowingstrenuousexercise.• Prolongedimmersioninaspaorhottubmaybeinjurioustoyourhealth.• Donotpermitanyelectricappliance(suchasalight,telephone,radio,ortelevision)within5ft.(1.52m)of

aspaorhottub.• Theuseofalcohol,drugsormedicationcangreatlyincreasetheriskoffatalhyperthermiainhottubsandspas.• Watertemperatureinexcessof100°F(38°C)maybehazardoustoyourhealth.

CAUTIONItisimportanttonotethatcertainmaterialsusedinandaroundswimmingpoolsandspasmaynotbecompatiblewithchemicalscommonlyusedtopurifypoolandspawater(e.g.acids,chlorine,salt,stabilizers,etc.).

ZodiacPoolSystems,Inc.doesnotwarrantorguaranteethatthechlorinatedwatergeneratedbytheJandy®AquaPure®Eichlorinegeneratingdevicewillnotdamageordestroycertaintypesofplants,decking,copingandothermaterialsinandaroundyourpooland/orspa.Beforeselectingmaterialstobeusedinandaroundyourpooland/orspa,pleasediscussalloptionswithyourcontractortoassessthecompatibilityofsuchmaterialsandchemicals.

Whenmixingacidwithwater,ALWAYS ADD ACID TO WATER. NEVER ADD WATER TO ACID.Somehelpfulconsiderationsmayinclude:•Choosingplantsthatcanwithstandsplashoutofpoolwatercontainingchlorineand/orsaltandotherwaterpurificationchemicals.

•Allmetalcomponentsusedinandaroundapoolshouldbeofahighgrade,qualitystainlesssteel.•Carefulselectionofmasonryproducts.Theporosityandhardnessofnaturalstonesvariesgreatly.Thereforewerecommendyouconsultwithyourbuilderorstonecontractoronthebestchoiceforstonematerialsaroundyourpoolorspa.

•Sealingallmasonryproducts.Professionalsinthestoneindustryspecifythatevennaturalstone,especiallywhenusedoutdoors,besealedtopreventweathering,staining,andprematuredegradation.Consultwithyourstoneordeckcontractorforthepropersealerforthemasonryproductsyouhaveselectedtousearoundyourpoolorspa.

•Fortheoptimalresults,sealersshouldbereappliedonaregularbasis.Reapplytheprotectivesealeronascheduleperthemanufacturer’sinstructions.

•Useofchemicalsotherthanthoserecommendedmaybehazardous.Followthechemicalmanufacturers instructions.

CAUTIONThisdeviceisintendedforusewithpermanentswimmingpoolsandmayalsobeusedwithhottubsandspasifsomarked.Donotusewithstorablepools.Apermanently-installedpoolisconstructedinoronthegroundorinabuildingsuchthatitcannotbereadilydissembledforstorage.Astorablepoolisconstructedsothatitiscapableofbeingreadilydisassembledforstorageandreassembledtoitsoriginalintegrity.

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Section 2. System Description

Figure 1. Example of Installation

2.1 Product Specifications

Maximum Operating Pressure: 50psi Input Current @ 240 VAC: ~1 AInput Current @ 120 VAC: ~1.3 AMinimum Flow Rate: 40gpm

Maximum Flow Rate: 92gpm Input Freq: 47~63HzRequired Salt Level: 4,000ppm(4.0gpl) Output Voltage: 25VDC(max)Maximum water volume treated: APURE35-35,000gal.(132,000L)

Output Current (adjustable by switch): APURE35 - 5ADC

Chlorine Output: APURE35 - 0.62oz.(17.5g)perhour

Dimensions: Power Pack (L x W x H):10in.x4.5in.x13in. Electrolytic Cell (L x W x H):6.5in.x5.5in.x12in.

Input Voltages: 240Vor120V(thesystemauto-detectsvoltage)

Weight: Power Pack:7lbs. Electrolytic Cell:2lbs.

The cell must be installed as the last piece of equipment in the circulation plumbing system just before the pool

Cell

Heater

Pump

To common power sourcePower Pack

Filter

Pool Intake Spa Intake

Spa ReturnPool Return

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Figure 2. Carton Contents

2.2 Product Contents

ITEM DESCRIPTION QTYA Power Pack 1B Cell 1C Power Pack Bracket 1D Pipe Spacer - 1½ in. (40 mm) pipe only 1E Screw Set (includes wall plugs) 1F Installation and Operation Manual 1G Hole Saw 1H Locking Ring Tool 1I Winterizing Cap 1

H03

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Installation and Operation Manual

Chlorine Generating Device Dual Voltage 240V/120VAPURE25APURE35

FOR YOUR SAFETY - This product must be installed and serviced by professionals who are qualifi ed in pool/spa product installation and service. Improper installation and/or operation can create an un wanted electrical hazard which can cause serious injury, property damage, or death. Improper installation and/or operation will void the warranty.

This manual contains important information about the installation, operation and safe use of this product. This information should be given to the owner/operator of this equipment.

WARN ING

AquaPure Series

A

B

C

E

H

I

D

G

F

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Section 3. Installation Instructions

Before you begin your installation, please check that you have the right tools and a suitable location to install the power pack and cell. Please ensure that you have read and understood the Important Safety Instructions section.

3.1 Materials and ToolsInstallation Materials Furnished Tools Needed for Installation• PipeSpacer-for1½in.(40mm)pipe

• HoleSaw

• ScrewSet(includeswallplugs)

• InstallationandOperationManual

• CordlessDrill(orPowerDrill)

• 15/64in.(6mm)HammerDrillBit(onlynecessarytodrillintobrickorconcrete)

• PencilorMarkingPen

• PhillipsHeadScrewdriverorPhillipsHeadDrillBit

WARNINGEQUIPMENT UNDER PRESSURE: AlwaysturnpumpoffpriortoinstallingorservicingtheJandy®AquaPure®Eichlorinegeneratingdevice.Yourpump/filtersystemisoperatedunderpressureandthepressuremustbereleasedbeforeyoubeginwork.Pleaseseeyourpump/filterowner’smanualforfurtherinstructions.

WARNINGTheJandyAquaPureEichlorinegeneratingdevicemustbeinstalledhorizontallywiththecellabovethepipetoavoidbuildupofflammablegaseswhichcanresultinFIREOREXPLOSION.

Figure 3. Installation Requirements

15 ft. (4.6 m) MAX

Cell

Power Pack

1 ⅓ ft. (0.38m) MIN

3.2 Installation Requirements

WARNINGFOR YOUR SAFETY: Thisproductmustbeinstalledandservicedbyaprofessionalpool/spaservicetechnician.Theproceduresinthismanualmustbefollowedexactly.Failuretofollowwarningnoticesandinstructionsmayresultinpropertydamage,seriousinjury,ordeath.Improperinstallationand/oroperationwillvoidthewarranty.

The installation requirements for the Jandy AquaPure Ei chlorine generating device are as follows:

• The power pack must be be installed at least 5 ft. (1.5 m) vertically off the ground.

• IntheUS,the power pack must be be installed at least 5 ft. (1.5 m) from the inside wall of your swimming pool or spa; in Canada, the power pack must be be installed at least 10 ft. (3 m) from the inside wall of your swimming pool or spa.

• Thecellmustbeinstalledona1⅓ft.(0.4m)horizontallengthofpipeaftertheheaters,pumps,andfilters,asthelastpieceofequipment in the circulation plumbing system just before the pool (see Figure 3).

• Thecellmustbeinstallednomorethan15ft.(4.6m) from the power pack (see Figure 3).

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3.3 Installing the Power Pack and Cell

7. Invert the lower clamp and place on the pipe. Mark the pipe for drilling the feeder holes (see Figure 7).

8. Drill the feeder holes using the holesaw provided. Ensure holes are clean and smooth (see Figure 8).

9. Usethepipespacerasshownifmountingona1½in.(40mm)pipe(seeFigure9).

NOTE:Thepipespacerisrequiredfor1½in.(40mm)diameterpipeonly.Thespacerisnotrequiredon2in.(50mm)pipe.

Figure 8. Drilling Feeder Holes Figure 9. Pipe Spacer

Figure 4. Installation Requirements

Figure 7. Marking Pipe for Drilling Feeder Holes

Figure 5. Attaching the Power Pack

ScrewsThru-holes

Feeder Holes

Figure 6. Disassemble Cell

Lower Clamp

Upper Clamp Push-button

15 ft (4.6 m) MAX

Spacer used for 1 ½ in

(40mm) pipe only

1. Ensure placement of the cell and the power pack will meet all the installation requirements outlined in Section 3.2.

2. Screwthepowerpackbracketintopositionensuringitisnomorethan15ft.(4.6m)fromthecell (seeFigure4and5).

3. Position the power pack in place by aligning the bracket with the corresponding thru-holes (see Figure 5).

4. Wirethepowerpacktoapowersourceand,ifavailable,anAquaLink®RSControlSystemorPDA (seeSections3.4-3.6).

5. Unscrewthelockingringfromthecellinordertoextractitfromtheupperclamp(seeFigure6).

6. Pressthetwo(2)push-buttonsoneithersideoftheupperclamptoseparatetheupperclampfromthelowerclamp (seeFigure6).

WARNINGToavoidpropertydamage,seriousinjuryordeath,donotoperatetheelectrolyticcellwithoutwatercirculation.AbuildupofflammablegasseswhichcanresultinFIREOREXPLOSION.

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Figure 11. Water Flow Arrows

Figure 13. Locking Ring Alignment

Figure 17. Attaching Terminal Cap

Figure 14. Locking Ring

Figure 16. Connecting Cell Leads

Figure 12. Cell Attached

Figure 15. Locking Ring Level

10. Verify the gasket is attached to the upper clamp. The curved side of the gasket must be pointing down so that it will create a seal with the pipe.

11. Securetheclamps,pipespacer,andgasketaroundthepipeasshown(seeFigure10)makingsuretheflowarrowsontheclamppointinthedirectionofthewaterflow(seeFigure11).Makesurethetwo(2)clipsonthesidesofthe clamp are snapped into place.

12. Insert the o-ring into the channel on the clamp and then attach the cell (see Figure 11 and 12).

13. Position the locking ring in proper alignment, making sure the bump aligns with the top thread (see Figure 13).

14. Screwdownthelockingringtothethreadedclampusingthelockingringtool(seeFigure14).

NOTE: Ensurethelockingringislevelwhenengagingthethreadingclamp(seeFigure15).

15 Securelyconnectthecellleadstothelikecoloredterminals(seeFigure16).

16.Attachtheterminalcap(seeFigure17).

Figure 10. Attaching Cell Clamps

Gasket (Attachestotheupperclamp)

Red

Red

Blue

Black

xLocking Ring Tool

Water Flow

O-Ring

InletOutlet

The groove must be on the inlet side

Align the bump with the high thread on the lower clamp.

NOTE: The Upper Clamp is not shown in this diagram but it should be installed.

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3.4 Wiring the Power Pack to Power Source

Figure 18. 240 VAC or 120 VAC Wiring Diagram

1. Wire power pack to pool pump power source using #12 AWG (3.0 mm2) insulated wire and conduit. The power pack should be connected to the pump motor switch or automatic timer (pool pump timer) as shown in Figure 18.

2. Attach the third wire (ground) from the electrical panel to the ground point inside the power pack. Additionally, applicable local and/or National installation codes may require the equipment to properly bonded to other pool equipment or to a bonding grid. Earth bonding per Section 3.5 must also be accomplished to ensure personal safety and safety of equipment.

3.5 Earth BondingThe National Electric Code (NEC) requires pool equipment to be bonded to each other. Check your local codes to determine if the NEC and/or other local installation codes are enforced by the Authority Having Jurisdiction (AHJ). A solid, copper # 8 AWG (8.37 mm2) wire is recommended, per the NEC, for bonding the power pack to a permanent earthbondingconnectionthatisacceptabletothelocalAHJ.Refertoyourlocallyenforcedcodesfortheacceptablegrounding wire gauge. Attach the bonding point located on the bottom of the chassis backplate to a common earth bonding point. Do not use the power pack as the common bonding point. Each piece of non-related pool equipment requiring a ground should also be bonded to the common, approved earth bonding point. Never ground a pool pump to the chassis backplate. In Canada, the Canadian Electrical Code (CEC) dictates that the bonding conductor be, minimum6AWG(13.3mm2).

WARNINGWhenusingelectricalproducts,basicprecautionsshouldalwaysbefollowed,includingthefollowing:• DANGER:RISKOFELECTRICSHOCKWHICHCANRESULTINSERIOUSINJURYORDEATH.Before

attemptinginstallationorservice,ensurethatallpowertothedeviceisdisconnected/turnedoffatthecircuitbreaker.Connectonlytoacircuitprotectedbyaground-faultcircuit-interrupter(GFCI).

• Groundingisrequired.Theunitshouldbeinstalledbyaqualifiedservicerepresentativeandshouldbeproperlygroundedandbonded(SeeSection3.5,EarthBonding).

• Installtopermitaccessforservicing.• PleasereadallcautionsandsafetyinstructionsintheImportantSafetyInstructionssection.Before

attempting any electrical wiring, be sure to read and follow safety instructions. Wiring should only be attempted by a qualified professional.

Use Copper Conductors Only – Rated for 90°C Minimum

RIBBON CABLEFROM CONTROL PCB

Power PCB*Factory Wired for

240 VAC or 120 VAC ~

*The Power PCB auto-detects voltage

Pool Pump

TO EARTHBONDING POINT

POOL PUMP TIMER

3

12

6

9

240 VAC or 120 VAC

CIRCUIT BREAKERPANEL

50/60 Hz3 wire

Line 1 ACT

Pump

Line 2 NEUTRAL

0V

BA

0VPOS

BLUE

RED

RED

BLK

BLK

TO EI CELL

GROUND

LINE 1

LINE 2

RED

BLK

BLUE

TO FAN

OPTIONAL CONNECTION

TO AQUALINK® RS OR PDA

BLK

YLW

RED

GRN

RED

BLK

BLK

NOT USED

LOAD 2

LOAD 1

GROUND (CHASSIS)

WHT

TO EARTHBONDING POINT

NOT USED

NOT USED

NOT USED

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WARNINGFOR YOUR SAFETY: Thisproductmustbeinstalledandservicedbyaprofessionalpool/spaservicetechnician.Theproceduresinthismanualmustbefollowedexactly.Failuretofollowwarningnoticesandinstructionsmayresultinpropertydamage,seriousinjury,ordeath.Improperinstallationand/oroperationwillvoidthewarranty.

Whenusingelectricalproducts,basicprecautionsshouldalwaysbefollowed,includingthefollowing:• DANGER:RISKOFELECTRICSHOCKWHICHCANRESULTINSERIOUSINJURYORDEATH.Before

attemptinginstallationorservice,ensurethatallpowertothedeviceisdisconnected/turnedoffatthecircuitbreaker.Connectonlytoacircuitprotectedbyaground-faultcircuit-interrupter(GFCI).

• Groundingisrequired.Theunitshouldbeservicedbyaqualifiedservicerepresentativeandshouldbeproperlygrounded.(SeeSection3.5,EarthGrounding).

• Installtopermitaccessforservicing.• PleasereadallcautionsandsafetyinstructionsintheImportantSafetyInstructionssection.Before

attempting any electrical wiring, be sure to read and follow safety instructions. Wiring should only be attempted by a qualified professional.

3.6 Connection to an AquaLink® RS Control System or PDA (Optional)TheJandy®AquaLinkRSorPDAisamulti-functionpoolcontrollerwhichcanfullycontrolthefunctionoftheJandyAquaPure®Eichlorinegeneratingdevice.AdjustmentofthechlorineproductionratecanbecontrolledfromthemainmenuoftheJandyAquaLinkRSorPDA.TheAquaLinkRSorPDAoffersindividualpoolandspasettingsforoutputpercentage.RefertotheAquaLinkRSorPDAOwner’sManualformoreinformation.

NOTE TheJandyAquaPureEichlorinegeneratingdevicewillcommunicatewithallAquaLinkmodelsRev.Korlater.

3.6.1 Setting the Controller Type on the Power PackBeforewiringtotheAquaLinkRSControlSystem,thecontrollertypemustbesetonthepowerpacktoallowcommunicationbetweenthepowerpackandtheAquaLinkRSControlSystemorPDA.ThedefaultcontrollertypesettingisJandyL/M.

NOTE: ThecontrollertypemustbesetbeforemakingthewiringconnectionbetweenthepowerpackandtheAquaLinkotherwisethepowerpackmaybelockedoutoftheAquaLink.

To set the controller type:

1. TurnthepowerpackonbypressingtheON/OFFbutton.

2. Wait for the start-up sequence to complete.

3. PressandholdtheOUTPUTbuttonforapproximatelyfour(4)seconds.Afterfour(4)seconds,acontrollertypewill be displayed on the screen.

4. KeeptheOUTPUTbuttonpressedtotogglethroughthelistofcontrollers.Eachcontrollerwillbedisplayedonthe screen for two (2) seconds.

5. ReleasetheOUTPUTbuttonwhenthedesiredcontrollerisdisplayed.ToconnecttotheAqualinkRSControl SystemorPDA,selecttheJANDYL/Mcontrollertype.

3.6.2 Wiring to the AquaLink RS Control System or PDA

1. Ensure that all power to the power pack and the controller is disconnected/turned off at the circuit breaker.

2. Removethescrewsattachingthecovertothebackplateandpropthecoveruptoexposetheterminals (see Figure 19).

NOTE:BecarefullynottopulltheribboncablethatisconnectedtothePowerSupplyandtheCover.

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3. Removethewhitecapcoveringthecommhole(seeFigure19).

4. Threadthecontrollercablethroughthehole.Agrommetmaybenecessarydependingonthesizeofthecablebeing used.

5. Attach a cable tie to the controller cable as shown (see Figure 19).

Cable TieComm Hole

Figure 19. Accessing and Wiring to the Power PCB

6. IntheAquaLink® RSorPDApowercenter,wirethepowerpackdirectly totheLOADSIDEofthefilterpumprelay (see Figure 20).

Figure 20. Wiring Power Pack to an AquaLink RS or PDA Power Center (240 VAC and 120 VAC)

AquaLink RS or PDA Power Center

Filter Pump Relay Aux. 3 Relay

Load

1

Line

1

120 VAC

To Filter Pump (120 VAC)

To Power Pack(120 VAC)

Neu

tral

To Breaker Panel

Filter Pump Relay Aux. 3 Relay

Load

2

Line

2

Load

1Li

ne1

240 VAC

To Filter Pump (240 VAC)

To Power Pack(240 VAC)To Breaker

Panel

Page 16

3.6.3 Testing the ConnectionOncethepowerpackhasbeenwiredtotheAquaLinkRSControlSystemorPDA,followthesestepstotesttheconnection:

1. TurnonthepowerpackandtheAquaLinkRSControlSystemorPDA.

2. Wait about 20 seconds. If the connection was successful, a Ŧ symbol will appear in the top right corner of the power pack display.

NOTE: Ifthepowerpackdoesnotconnecttothecontroller,turnthepowerofftobothdevicesandrepeatsteps1and2.Ifthepowerpackstilldoesnotconnecttothecontroller,re-checkthewiringconnections(seeSection3.6.2)andthecontrollersettingonthepowerpack(seeSection3.6.1).

Figure 21. Communication Wiring between Power Pack and AquaLink RS Control System or PDA Network

JandyPower Center

Power Pack

OPTIONAL

4 3 2 1

RED

BLK

YEL

GR

N

Red, 4-PinTerminal Bar

RED

GRNYLWBLK

BA0V PO

S

RE

DB

LK

7. TheJandy®AquaLink® RSorPDAandpowerpack useafour(4)wireconnectiontocommunicateandcanbewiredupto500feetapart.Anyoutdoorratedfourconductorcable,minimum22AWG,canbeused.Locatetheappropriate screw terminals on the circuit board and wire the power pack totheAquaLink RSorPDAred4-pinterminal bar (see Figure 21).

NOTE ThescrewterminalsontheAquaLinkRSorPDAareremovabletoaidininstallation.

Page 17

3.7 Bypass Plumbing InstructionsThemaximumflowrateforthecellis92gpm.Ifflowrateexceeds92gpm,thecellMUSTbeplumbedonby-pass (seeFigure22).Acontrolvalvemustbeinstalledtoregulatetheflowthroughthecell.Itcanbeinstalledontheinletsideofthecellorbetweentheinletanddischargesideofthebypasspiping.Theproperflowwillbeachievedbyadjustingthehandle of the valve until the red “No Flow” light has turned off and all large air bubbles are cleared from the cell.

Do not installpast 45 degrees

Figure 22. Example of Bypass Installation

Figure 23. Example of Alternative Installation

3.8 Alternative Installation (When Pipe is Obstructed)Iftheonlysuitablelengthofpipeisobstructed,suchasonamultiportvalveoftenfoundonasandfilter,itisacceptableto‘lean’thecelloveruptoamaximumof45degrees(seeFigure23).Markthefeederholesinthesameangle that the cell will be leaning to ensure that you drill in the right position.

The cell must be installed as the last piece of equipment in the circulation plumbing system just before the pool

Cell

Heater

Pump

Power Pack

Filter

Pool Intake Spa Intake

Spa ReturnPool Return

To common power source

Control Valve Installation Options

Installontheinletsideofthevessel

Installbetweentheinletanddischargesideofbypassplumbing

Water Flow

Page 18

Section 4. Pool Water Preparation

4.1 Determining Pool Size (Gallons of Water in Your Pool)

• Rectangular PoolsAveragelength(feet)xaveragewidth(feet)xaveragedepth(feet)x7.5=galloncapacity.

• Circular PoolsDiameter(feet)xdiameter(feet)xaveragedepth(feet)x5.9=galloncapacity.

• Oval PoolsLongdiameter(feet)xshortdiameter(feet)xaveragedepth(feet)x5.9=galloncapacity.

• Sloping SidesMultiplytotalgallonsby0.85=galloncapacity.

4.2 Determining Pool Size (Litres of Water in Your Pool)

• Rectangular Pools Averagelength(metres)xaveragewidth(metres)xaveragedepth(metres)x1000=litrescapacity.

• Circular PoolsDiameter(metres)xdiameter(metres)xaveragedepth(metres)x790=litrescapacity.

• Oval PoolsLongdiameter(metres)xshortdiameter(metres)xaveragedepth(metres)x790=litrescapacity.

• Sloping SidesMultiplytotallitresby0.85=litrescapacity.

4.3 Selecting Model SizeAPURE35Chlorine Production

0.62oz.(17.5g)perhourResidential Pools

One(1)unitper35,000gal.(upto132,000L) (SeeGeneralRuleofSizingnotesbelow)

General Rule of Sizing: Inareaswithyear-rounduseandhighwatertemperatures,suchasFlorida,Texas,Arizona,LasVegasandSouthernCalifornia,thefollowingmustbeconsidered:

Year Round Use:Up-sizingtheJandy®AquaPure®Eichlorinegeneratingdeviceoraddingmorethanoneunitmayberecommendedforpoolsthatareclosetothemaximumsizeandusedyearround.Pleaseconsultyourpoolprofessional.

High Water Temperatures: Because chlorine demand increases with the rise of water temperature, adjustments must be made in order to keep up with chlorine demand. In hot summer months, where the water temperature rises above 85ºF, you must increase the pump run time and increase the percentage (%).

4.4 Chemistry You Need to Know• Chlorine Stabilizer(cyanuricacid)isneededtomaintainproperlevelsofchlorine.Mostnon-stabilizedchlorine

isdestroyedbytheUVradiationfromthesunwithintwo(2)hours.Chlorinestabilizershouldbemaintainedbetween30-50ppm.Forindoorpools,itisnotnecessarytoaddchlorinestabilizertotheswimmingpoolwater.

• Nitratescancauseextremelyhighchlorinedemandsandwilldepletechlorinefromyourswimmingpool.Insomecasesnitratesmayevenloweryourchlorinelevelstozero.Yourlocalpoolprofessionalcantestfornitrates.Make sure nitrates are not present in your pool.

Page 19

• Metals (some metals) can cause loss of chlorine and stain your pool. Have your local pool professional check for metals and recommend methods of removal.

• Chloramines should not be present in pool water. When organic materials combine with free chlorine, chloramines are formed. This ties up the free chlorine in your pool and does not allow the chlorine in your pool to disinfect. Chloramines also cloud pool water and burn the eyes. Shock to remove chloramines at the initial startup of the pool.

• Super Chlorination burns out the organic material that has combined with chlorine which frees the chlorine for sanitizing.SuperChlorinationisaccomplishedbyraisingthechlorinelevelquicklyanddramatically.TosuperchlorinatethepoolusingtheJandy®AquaPure®Eichlorinegeneratingdevice,set the chlorine production to 100%andthensetthepumpandthecelltorunfor24hours.

• Shocking (Superoxidation)isalsoameansofburningouttheorganicmaterialthathascombinedwithchlorine.This method involves the manual addition of chemicals to quickly raise the level of chlorine. When the chlorine level is quickly raised to 5 - 15 ppm the pool water is said to have been shocked.

NOTE Oninitialstartupofapool,itisbesttoshockusinganalternatesource,i.e.,useashocktreatmentavailableatyourlocalpoolsupplier.

CAUTIONNeverusedryacidtoadjustpHinaridgeographicareaswithexcessiveevaporationandminimaldilutionofpoolwaterwithfreshwater.Abuildupofby-productscandamagetheelectrolyticcell.

• ThepH condition resulting from the operation of a salt water chlorination system is close to neutral. However, other factors usually cause the pH of the pool water to rise. Therefore, the pH in a pool chlorinated by a salt water systemtendstostabilizeatapproximately7.6.IfthepoolpHrisesabove7.6haveapoolprofessionaltesttoseeif other factors such as high calcium hardness or total alkalinity are the cause and then balance accordingly.

• Total Dissolved Solids (TDS). Adding salt to pool water will raise the TDS level. While this does not adversely affect the pool water chemistry or clarity, the pool water professional testing for TDS must be made aware salt has beenaddedforthesanitizingsystem.TheindividualperformingtheTDStestwillthensubtractthesalinitylevelto arrive at the correct TDS level.

• New pool waterinarecentlyfilledornewlyrefinishedpoolmaycontainundesirablematterwhichcouldinterferewiththesaltwaterchlorinator’sabilitytosanitizeproperly.Makesurethewateristestedbyapoolprofessionaland properly balanced before turning on the chlorinator system.

• Sequestering Agents can be used to compensate for source water which may have unusually high calcium hardness. High calcium hardness can contribute to scale formation in the pool. Sequestering agents will help keep minerals in solution and under some conditions can prevent scaling from happening. Consult your pool professional about the use of a sequestering agent.

4.5 Optimum Pool Water Conditions In accordance with Association of Pool and Spa Professionals (APSP) standards, we recommend the following water balanceconditionsbemaintainedonanon-goingbasistoprotectthepoolfinishandtheequipmentandtoensurethe pleasing appearance of the water. The Jandy AquaPure Ei is warranted to operate properly only if the following conditions are met:

Free Chlorine 1.0-3.0ppm.Continuousexposuretolevelsabove3.0ppmmaycause corrosion of pool metals.Combined Chlorine (Chloramines) None (Super chlorinate to remove all chloramines).pH 7.4-7.6(UsemuriaticacidtolowerpHandsodaashtoraisepH).Chlorine Stabilizer (Cyanuric Acid) 30 - 50 ppm (For outdoor pools only).Total Alkalinity 80 - 120 ppmCalcium Hardness 175-400ppmMetals (Iron, Manganese) NoneNitrates NonePhosphates None

Page 20

4.6 Chlorine Testing Useahometestkitoraskyourpoolprofessionaltotestyourwater.Itisrecommendedthatchlorinetestsamplesbetaken from two (2) places, described below. Compare the two (2) samples. A higher level should be found at the pool return line. The higher level at the pool return line indicates the salt water chlorinator system is producing chlorine.

1. At the pool return line.

2. 18in.(46cm)belowthesurfaceandwellawayfromthepoolreturnline.

4.7 Salt (NaCl Sodium Chloride) 4.7.1 When to Add Salt

Add salt to the pool if the salt is too low (see Table 1) or if salt indicator light turns on. For a new pool or newly resurfaced pool it is recommended to wait at least 30 days (surface should be completely cured) before adding salt. Followthepoolsurfacemanufacturer’sguidelinesforyourparticularpool.Forvinylandfiberglasspools,saltcanbeadded at start up.

4.7.2 What Type of Salt to Use

• Thepurerthesalt,thebetterthelifeandperformanceoftheelectrolyticcell.Useasaltthatisatleast99.8%pureNaCl.Thesaltisanevaporated,granulated,foodquality,non-iodizedsalt.Consultyoursaltsupplier.

• Avoidusingsaltwithanti-cakingagents(sodiumferrocyanide,alsoknownasYPSoryellowprussiateofsoda)thatcouldcausesomediscolorationoffittingsandsurfacefinishesinpool.

• Waterconditioningsaltpelletsarecompressedformsofevaporatedsaltandmaybeusedbutwilltakelongertodissolve.

• Do notusecalciumchlorideasasourceofsalt.Usesodiumchlorideonly.

• Do notuserocksaltbecauseinsolubleimpuritiesmixedwiththerocksaltcanshortenthelifeoftheunit.

CAUTIONItisimportanttonotethatcertainmaterialsusedinandaroundswimmingpoolsandspasmaynotbecompatiblewithchemicalscommonlyusedtopurifypoolandspawater(e.g.acids,chlorine,salt,stabilizers,etc.).

ZodiacPoolSystems,Inc.doesnotwarrantorguaranteethatthechlorinatedwatergeneratedbytheJandy®AquaPure®Eichlorinegeneratingdevicewillnotdamageordestroycertaintypesofplants,decking,copingandothermaterialsinandaroundyourpooland/orspa.Beforeselectingmaterialstobeusedinandaroundyourpooland/orspa,pleasediscussalloptionswithyourcontractortoassessthecompatibilityofsuchmaterialsandchemicals.

Somehelpfulconsiderationsmayinclude:•Choosingplantsthatcanwithstandsplashoutofpoolwatercontainingchlorineand/orsaltandotherwaterpurificationchemicals.

•Allmetalcomponentsusedinandaroundapoolshouldbeofahighgrade,qualitystainlesssteel.•Carefulselectionofmasonryproducts.Theporosityandhardnessofnaturalstonesvariesgreatly.Thereforewerecommendyouconsultwithyourbuilderorstonecontractoronthebestchoiceforstonematerialsaroundyourpoolorspa.

•Sealingallmasonryproducts.Professionalsinthestoneindustryspecifythatevennaturalstone,especiallywhenusedoutdoors,besealedtopreventweathering,staining,andprematuredegradation.Consultwithyourstoneordeckcontractorforthepropersealerforthemasonryproductsyouhaveselectedtousearoundyourpoolorspa.

•Foroptimalresults,sealersshouldbereappliedonaregularbasis.Reapplytheprotectivesealeronascheduleperthemanufacturer’sinstructions.

•Useofchemicalsotherthanthoserecommendedmaybehazardous.Followthechemicalmanufacturers instructions.

Page 21

4.7.3 How Much Salt to Use Usesalinityteststrips,aTDS/salinitymeter,oranotherreliablemethodtotestthesalinityofthepoolwater.Oncetheexistingsalinityhasbeenestablished,useTable1todeterminetheamountofsalttoaddtoreachthedesiredlevel.Beconservative when adding salt as it is easier to add more if needed than it is to dilute if there is too much salt.

• 4,000ppmofsaltisrecommendedforoptimumwaterconditions.

• Lowsaltconcentrationbelow3,000ppmwillcauseprematurecellfailure.

• Highsaltconcentrationabove6,000ppmmaycausecorrosiondamagetopoolfixtures.

4.7.4 How to Add Salt to the Pool 1. Turn on pump to circulate pool water.

2. IMPORTANT-Turnthepower pack offbypressingtheON/Offbutton(OFFwillbedisplayedonthescreen).

3. Test the water for salinity level using test strips, electronic meter, or by your local pool professional.

4. UsetheTable1todeterminetheamountofsalttoadd.Beconservativewhenaddingsaltasitiseasiertoaddmore if needed than it is to dilute if there is too much salt.

5. Broadcast salt into pool. Do not add through skimmer, main drain, or surge tank. Brush the salt around the pool to facilitatedissolving.Circulatefiltersystemfor24hourstoensureevendistribution.

6. After24hours,verifycorrectsaltreadingbytestingthewatersalinitylevelusingteststrips,electronicmeter,orby your local pool professional.

7. Whenthesalinityleveliscorrect,turnthepowerpackon.PresstheOUTPUTbuttontosetthedesiredproductionrate.

NOTE Foranewpoolornewlyresurfacedpoolitisrecommendedtowaitatleast30days(surfaceshouldbecompletelycured)beforeaddingsalt.Followthepoolsurfacemanufacturersguidelinesforyour particularpool.Forvinylandfiberglasspools,saltcanbeaddedatstartup.

Table 1. Approximate Pounds and Kilograms of Salt Needed to Obtain 4.0 gpl (4,000 ppm) Current

SaltLevelppm

Pool/Spa Size - US Gallons (Litres)

10,000 g(38,000 L)

15,000 g(57,000 L)

20,000 g(76,000 L)

25,000 g(95,000 L)

30,000 g(114,000 L)

35,000 g(132,000 L)

0 334lbs(151kgs) 501 lbs(227kgs) 668lbs(303kgs) 835lbs(379kgs) 1001lbs(454kgs) 1168lbs(530kgs)



750 271lbs(123kgs) 407lbs(185kgs) 542lbs(246kgs) 678lbs(308kgs) 814lbs(369kgs) 949lbs(431kgs)













4000 Optimum Optimum Optimum Optimum Optimum Optimum

Page 22

Table 2. Aproximate Pounds and Kilograms of Stabilizer Needed to Obtain 50 ppm

Current Cyanuric Acid Level - ppm

Pool/Spa Size US Gallons (Litres)

10,000 g (38,000 L) 15,000 g (57,000 L) 20,000 g (76,000 L) 25,000 g (95,000 L) 30,000 g (114,000 L) 35,000 g (132,000 L)

0 4.2lbs(1.9kgs) 6.3lbs(2.9kgs) 8.4lbs(3.8kgs) 10.5lbs(4.8kgs) 12.6lbs(5.7kgs) 14.8lbs(6.7kgs)





NOTE Theabovechartisforgeneralreferenceonly.Therecommendedstabilizerreadingisbetween30-50ppmandwillvarydependentongeographicclimate.Warm,sunnyclimateswillrequireastabilizer readingatthehigherendofthegivenrange.Consultyourlocalpoolprofessionalforyouroptimum level.Alwaysaddstabilizeraccordingtomanufacturer’sinstructions.Forindoorpools,itisnotnecessarytoaddchlorinestabilizertotheswimmingpoolwater.

Page 23

Section 5. Operating Instructions

On/Off

Flow Salt

Output

Indicates level of chlorine output production. Each light represents a 20% production

Check salt level indicator

Indicates that there is not enough flow through the cell

5.2 Turning Power Pack On/Off (Manually)

ToturntheJandy®AquaPure®Eichlorinegeneratingdeviceonoroffpressthe button.

NOTE: Becausethepowerpackiswiredtothepump’spowersource,thepowerpackcanonlybeturnedonwhenthepumpisturnedon.

5.3 Turning Power Pack On/Off (Using the Pump’s External Timer)Ifthepowerpackiswiredtothepump’sexternaltimerandthepowertothepowerpackison,thepowerpackwillautomatically turn on and off when the pump turns on and off (see Section 3.3). When the power pack is wired as such,theonlysettingthatmustbesetmanuallyisthechlorineoutputlevel(seeSection5.4).

5.4 Setting the Chlorine Output LevelWhensettingthechlorineoutputlevelyoumustconsiderthesizeofthepool,theamountofusethepoolwillbe receiving and how hot the weather is. All these factors weigh greatly on the level of output needed. To adjust the output level, follow these steps:

1. Turn the power pack on by pressing the button.

2. Press the button to reach the desired output level. The minimum setting is 20% (one amber light). The outputcanbeadjustedinincrementsof20%upto100%.IftheOUTPUTbuttonispressedbeyond100%,theoutput level setting will drop back to 20%.

Figure 24. Control Panel on the Power Pack

Output Setting Amount of time cell will run20%-one(1)light Cellwillruntwo(2)min.everyten(10)min.40%-two(2)lights Cellwillrunfour(4)min.everyten(10)min.60%-three(3)lights Cellwillrunsix(6)min.everyten(10)min.80%-four(4)lights Cellwillruneight(8)min.everyten(10)min.100%-five(5)lights Cellwillrunnon-stop.

5.1 Control Panel

WARNINGToavoidpropertydamage,seriousinjuryordeath,donotoperatetheelectrolyticcellwithoutwatercirculation.AbuildupofflammablegasseswhichcanresultinFIREOREXPLOSION.

Page 24

5.5 Connection to an AquaLink® RS / PDA Control SystemTheJandy®AquaPure®EichlorinegeneratingdevicecanbeconnectedtoanAquaLinkRSorPDAControlSystem.SeeSection3.5and3.6.FordetailedinstructionsfortheAquaLinkRSorPDAControlSystem,seetherespectivemanuals.

5.6 Polarity ReversalTheJandyAquaPureEichlorinegeneratingdeviceisareversablepolaritycellwhichmeansthatforeveryfive(5)hours of operation the cell will switch its polarity to help prevent any build up of calcium on the cell plates. This is sometimes referred to as the automated cell cleaning feature. During the transition between changing its polarity there isafive(5)minutewaittimewhenthecellwillnotproduceanychlorine.Onceithaschangedpolarityitwillcontinueto make chlorine.

NOTE: ‘CLEANING’willbedisplayedonthescreenduringthefive(5)minute‘WAIT’period.Theoutputlevelindicatorwillremainassetduringthecleaningperiod).

5.7 Backup BatteryThepowerpackisfittedwitharechargeablebatterywhichcanlastinexcessof500hourswithoutthepowerbeingconnected.IntheeventofapowerfailurethebatterywillretainALLsettings.

In the event of the battery losing its charge, the microprocessor in the unit will retain the following settings permanently:

• Operatinghours• Cellhours• Controllersetting

Page 25

Section 6. Maintenance InstructionsBeforeservicingtheJandy®AquaPure®Eichlorinegeneratingdevicepleaseensureyouhavereadandunderstoodthe Important Safety Instructions section.

Important: Alwaystestthechlorinelevelsofyourpoolbeforeeachuse.

6.1 Daily1. Chlorine Test. Test pool water chlorine level with a reliable test kit. Maintain an ideal range by adjusting the

chlorineoutputlevelonthepowerpack(seeSection5.4).Therecommendedfreechlorinelevelis1.0-3.0ppm.

NOTE Itisrecommendedthatchlorinetestsamplesbetakenfromtwo(2)places,one(1)atthepoolreturnline,theotherwellawayfromthepoolreturnline.Comparethetwo(2)samples.Ahigherlevelshouldbefound atthepoolreturnline.Thehigherlevelatthepoolreturnlineindicatesthesystemisproducing chlorine.

2. pH Level Test.TestthepHlevelofyourpoolwithatestkit.Ifnecessary,adjusttomaintainapHlevelof7.4-7.6(seeSection4.4).

CAUTIONNeverusedryacidtoadjustpHinaridgeographicareaswithexcessiveevaporationandminimaldilutionofpoolwaterwithfreshwater.Abuildupofbyproductscandamagetheelectrolyticcell.

3. Total Alkalinity Test. Test pool water for total alkalinity with a test kit. Take steps necessary to maintain an alkalinityof80-120ppm(seeSection4.4).

4. Calcium Hardness. Test pool water for calcium hardness level using test kit or by having a water sample tested byapoolprofessional.Adjustasnecessarytomaintainacalciumhardnessof175-400ppm(seeSection4.4).

6.2 Monthly1. Check the cell. It is recommended that every month the cell be removed and inspected for scale formation and/or

debris.Ifcellneedstobecleaned,seeSection6.3forinstructions.

2. Salt Level Test. Usesalinityteststrips,aTDS/salinitymeter,oranotherreliablemethodtotestthesalinityofthepoolwater.Oncetheexistingsalinityhasbeenestablished,useTable1inSection4.7.4todeterminetheamountofsalt to add to reach the desired level. Be conservative when adding salt as it is easier to add more if needed than it is to dilute if there is too much salt. IfthesalinitylevelofthepooliscorrectandthesaltLEDdoesnotgoout,seeSection 7. Troubleshooting.

3. Pool Water Sample. Take water sample to local pool store for testing.4. Stabilizer (Cyanuric Acid). Testpoolwaterstabilizer(cyanuricacid)levelusingatestkitorbyhavingawater

sampletestedbyapoolprofessional.Maintainidealrangeof30-50ppm.Followyourpoolprofessional’srecommendations. Forindoorpools,itisnotnecessarytoaddchlorinestabilizertotheswimmingpoolwater.

5. Metals Test. It is recommended that the pool water be tested periodically for the presence of metals such as iron, and manganese. These metals should not be present in the pool water. If those metals are present, contact your local pool professional.

Page 26

6.3 Cleaning the Cell

Figure 27. Invert the CellFigure 25. Undo Locking Ring Figure 26. Remove the Cell

WARNING• Whencleaningthecell,wearprotectiveeyeglassesandgloves.

• Whenmixingacidwithwater,ALWAYS ADD ACID TO WATER. NEVER ADD WATER TO ACID.

The power pack has an automatic cell cleaning feature (polarity reversing) that removes scale deposits from the cell (seeSection5.6).

Scalewillforminexcessivelyhardwaterorfrompoolwaterthatisoutofbalanceandinascalingcondition.FollowingtheinstallationoftheJandy®AquaPure®Eichlorinegeneratingdevice,checkthecellonceamonthforsigns of scale.

If the cell has a tendency to scale, it is recommended that every month the cell be removed and inspected for scale formationand/ordebris.Somefiltersallowdebristopassthroughtothecellwhichcouldlodgebetweentheplatesin the cell. A small amount of scale formation is normal. If by looking through the cell it is observed that there is excessivescaleformationbetweentheplatesordebrisispresent,thecellmustbecleanedasfollows:


2. Shut off any necessary valves to prevent any water loss.

3. Removetheterminalcapandcellleads.

4. Undothelockingring.Ifrequired,usethelockingringtoolprovided(seeFigure25).

5. Removethecell(seeFigure26).

6. Refitthecaponthecellandinvert(seeFigure27).

7. Withprotectiveglassesandgloveson,addone(1)partacidtoten(10)partswaterandmix.

8. Fillthecelltothetopoftheelectrodeplateswiththeacidsolution.Leavesolutionincellnolongerthan30min.

9. After the cell has been cleaned, you can dispose of the solution by pouring it into the pool water or dispose of according to local regulations.

10.ReattachthecellasdescribedinSection3.3,steps13and14.

Disconnectpowertothesystematthemaincircuitbreakerbeforeperformingthisproceduretoavoidriskofelectricshockwhichcanresultinpropertydamage,severeinjuryordeath.

WARNING

Locking Ring Tool

Page 27

6.4 WinterizingVery little chlorine is needed in cold water. Below 51°F (11°C), chlorine production is not permitted; operating the chlorinator in cold water might result in over-chlorinated pool water.

Ifpreventativemeasuresarenottaken,freezingwatermaycauseseveredamagetothecell.Preventfreezedamagetothecellbyrunningpumpcontinuouslyorwinterizepoolbydrainingwaterfrompump,filter,andallintakeandreturnlines.Removethecell,cleanandstoreitindoors.Coilthecellleads,wrapinplasticandtapetothepowerpack.

Anoptionalwinterizingcapisavailabletoreplacethecellduringwinterizingorcellmaintenance.Thiswillenablepool pump to circulate water with the cell out the of line.

WhenaFREEZECONTROLLERisusedonpumpequipmentandthechlorinatorisrunthroughthewinter,turntheCHLORINEPRODUCTIONdownto10-20%.Otherwise,chlorineproductionwillexceedtherecommendedlevelof 1 - 3 ppm.

6.4.1 Winterizing Procedure

Figure 28. Winterizing Cap Installed Figure 29. Locking Ring Level

x

Disconnectpowertothesystematthemaincircuitbreakerbeforeperformingthisproceduretoavoidriskofelectricshockwhichcanresultinpropertydamage,severeinjuryordeath.

WARNING


2. Shut off any necessary valves to prevent any water loss.

3. Removetheterminalcapandcellleads.

4. Undothelockingring.Ifrequired,usethelockingringtoolprovided(seeFigure25).

5. Removethecell(seeFigure26).

6. Attachthewinterizingcap(seeFigure28)

7. Position the locking ring in proper alignment, making sure the bump aligns with the top thread.

8. Screw down the locking ring to the threaded clamp using the locking ring tool.

NOTE: Ensurethelockingringislevelwhenengagingthethreadinghousing(seeFigure29).

Page 28

Section 7. Troubleshooting

7.1 Problems and Corrective ActionProblem PossibleCause CorrectiveAction

Lowornochlorine. Lowstabilizer(cyanuricacid) levelinpoolwater(foroutdoorpoolsonly).

Addstabilizertomaintain30-50ppm (seeSection4.7.4,Table2).

Insufficientoperatinghoursof theunit.

Increasethesystemoperatingtimeperday.

Chlorineoutputpercentagesettoolow. Increasechlorineproductionbypressingtheoutputbutton(seeSection5.4).

Recentincreasesinweathertemperaturewithoutincreasingthechlorineproductionofyourunit.

Increasechlorineproductionbypressingtheoutputbutton(seeSection5.4).

Temporarylossofchlorineduetoheavyorganicload-rain,leaves,fertilizerorheavybatherload.Petsusingpool.

Setchlorineproductionto100%andsetthepumpandthecelltorunfor24hours.After24hours,recheckchlorinelevels.Ifstilltoolow,superchlorinatewithalternatesource.

Low(lessthan3,500ppm)saltlevelinpoolwater.

Usesalinityteststrips,aTDS/salinitymeter,oranotherrealiablemethodtotestthesalinityofthepoolwater.Oncetheexistingsalinityhasbeenestablished,useTable1insection4.7.4todeterminetheamountofsalttoaddtoreachthedesiredlevel.Maintainasalinitylevelof4,000ppm-4,500ppm.

Highnitratelevel. Contactapoolprofessional.

Metalspresentinpoolwater. Contactapoolprofessional.

Newpoolwater.Notshockedproperlyuponstartup.

Superchlorinatethepool.

Clogged or dirty cell. Removecellforinspectionandcleanifnecessary(seeSection6.3).

Problem PossibleCause CorrectiveAction

Chlorineleveltoohigh. Chlorineoutputpercentagesettoohigh. Decreasethechlorineproductionratebypressingtheoutputbutton(seeSection5.4).

Powerpackandcellturnedontoolong. Ifchlorineoutputissetatthelowestsettinganditconsistentlyprovidesexcessivechlorinelevels,decreaseoperationtimeasmuchasnecessary.

WARNINGAlwaysturnpumpoffpriortoattemptingserviceorrepairYourpumpandfiltersystemisoperatedunderpressureandpressuremustbereleasedbeforeyoubegintoavoidsystemdamageorpersonalinjury.Opentheairreliefvalveonyourpoolfiltertoreleasethepressureinthesystem.

Page 29


NodisplayonLCD(screenisblank). Nopowertounit. Checktheconnectiontothepumptimer(seeSection3.4).


Flowlightison(Displaysays“NoFlow”).

Causedbyinsufficientwaterflowthroughthecell.

NOTE: WhentheFlowlightison,thechlorineoutputwillbe turnedoff.

Filterisdirty. Cleanthefilter.

Closedvalves. Checkandcorrectallvalvealignments.

Pumpfailstoprovidesufficientwaterflow.

Checkforcorrectoperationofthepump.Ensurethereisnolossofpumpprimeorcloggedstrainerbaskets.


Saltlightison(Displaysays“CheckSalt”).

NOTE: TheSaltlightwillturnonwhenthesaltleveldrops below3,000ppmanditwill remainonuntilthesaltlevelis raisedabove3,500ppm.

Saltlevelislessthan3,000ppm,dependingonwatertemperature.

Maintainasalinitylevelof 4,000ppm-4,500ppm (seeSection4.7orcontact yourlocalpoolprofessional).

Acombinationofextremelylowwatertemperature(closetofreezing)andlowsaltlevel(~3,500ppm).

Maintainasalinitylevelof 4,000ppm-4,500ppm (seeSection4.7orcontact yourlocalpoolprofessional).

Celllifeexpired. Replacethecell.


“OutputFault”appearsonthescreen. Powersupply. Turnthepowerofftothepowerpackandconsultyourlocalpoolcareprofessional.

Page 30


Saltleveltoohigh. Toomuchsalthasbeenadded to pool.

Backwashorpartiallydrainpoolanddilutewithfreshwateruntilsalinityreturnsto4,000ppm-4,500ppm.


Saltleveltoolow. Notenoughsaltaddedtopool.

Addsalttopooluntilsalinityreturnsto4,000ppm-4,500ppm (seeSection4.7.4).

Heavyrainfalldilutedthepoolwater.

Addsalttopool,untilsalinityreturnsto4,000ppm-4,500ppm (seeSection4.7.4).

Leakinpool. Repair pool.


Chlorineodor. Presenceofexcesschloramines(combinedchlorine).

Manuallyshockthepool (seeSection4.4).


Cloudywater,slimywallsofpool. Combinedalgaeandbacteriagrowth.

Brushdowntheaffectedwallsandthenmanuallyshockthepool (seeSection4.4).


Eyeand/orskinirritation. Improperwaterbalance. BalancethewatertorecommendedlevelsinSection4.5.


Scaleformationonpoolequipment.

NOTE:Tocleanthedeposit(scale)onthecell(seeSection6.3).

IncorrectpHcausingmineralstocomeoutofsolution.

Adjusttotalalkalinityto80-120ppm.ThenadjustpHtowithintherange7.4-7.6(seeSection4.5).

Highcalciumhardness. Dilutepoolwithfreshwater.Consultyourpoolprofessionalregardinguseofasequesteringagent.

Page 31

Section 8. Replacement Parts and Exploded Views

8.1 Parts List

KeyNo. Description OrderPartNo.

Cell

1 R-Kit,TerminalCap,APUREEi R05112002* R-Kit,LockingRing R05113003* R-Kit,Electrode,APUREEi35 R05115004* R-Kit,O-Ring,ElectrodeHousing R05116005* R-Kit,SaddleClampAssy,APUREEi R0511700

PowerPack

6 R-Kit,PowerPCBAssy,APURE35 R05122007** R-Kit,ControlPCBAssy,APUREEi R05123008** R-Kit,CoverAssy,Controller,APUREEi R05124009 R-Kit,OutputCableAssy,APUREEi R051250010 R-Kit,Screws,PCBMounting,APUREEi R051280011 R-Kit,Screws,Cover,PowerSupply,APUREEi R0512900

Miscellaneous

12 R-KitLockingRingTool R051260013* R-Kit,WinterizingKit R0512700

*Replacemento-ringsuppliedinthiskit **Screwsaresuppliedinthiskit

Page 32

1

2

3

2, 3, 4, 5, 13

5

5

5

5

Figure 29. Cell Exploded View Figure 30. Winterizing Cap and Locking Ring Tool

OutputFlow

On/O�

Salt

6

7 8

88

7, 10

8, 119

9

Figure 31. Power Pack Exploded View

8.2 Exploded Views

12

13

Page 33

NOTES

Page 34

NOTES

Page 35

NOTES

© 2009 Zodiac Pool Systems, Inc. All rights reserved. H0331400 Rev A 10/09

ZODIAC POOL SYSTEMS, INC.

2620 Commerce Way • Vista, CA • 92081 Tel: 800-822-7933 • Fax: 877-327-1403

For warranty support in Canada:ZodiacPoolSystemsCanada,Inc. 2115SouthServiceRoadWest,Unit3 Oakville,Ontario•CanadaL6L5W2 Tel:888-647-4004•Fax:905-825-5780

®ETL Listed

Conforms To UL STD 1081

Certified to CAN/CSA C22.2 NO. 218.1

AquaPure Series - Jandy · • The power pack must be be installed at least 5 ft. (1.5 m) vertically off the ground. • In the US, the power pack must be be installed at least 5

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