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April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For Over 70 Years
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April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Dec 24, 2015

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Page 1: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

April 17, 2015Amsterdam, Netherlands

Smart Distribution System Applications

Carl Yates, M.A.Sc., P.Eng., General Manager

Delivering Quality & Value For Over 70 Years

Page 2: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

History of Halifax Water

• Halifax Water was originally formed as the Public Service Commission of Halifax in 1945 [system in rough shape after years of neglect; leakage and fire fighting capability of biggest concern].

• Municipal Amalgamation in 1996 transferred water assets from Dartmouth and Halifax County to Halifax Regional Water Commission [leakage and water quality concerns in Dartmouth]

• In 2007, Halifax Regional Municipality [HRM] transferred its wastewater and stormwater assets to HRWC [recognition that wastewater and stormwater system in rough shape; underfunded and out of compliance with regulations].

www.halifaxwater.ca 2

Page 3: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Assets

• 2 large water treatment plants

• 7 large wastewater treatment plants

• 14 community plants (small systems)

• 22 water and 173 wastewater pump stations

• 18 water reservoirs

• 1,560 km of water mains

• 2,343 km wastewater and stormwater mains

• 8,146 fire hydrants

• 24 CSOs [Halifax Harbour]

• 83,000 water meters

• Serves a population of 355,000

3www.halifaxwater.ca

Page 4: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Current Smart Applications

• Water Loss Control

• Advanced Pressure Management

• Water Quality - Chlorine Monitoring/Injection

• Energy Optimization/Recovery

• SCADA Upgrades

www.halifaxwater.ca 4

Page 5: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Lake Major Water Supply

Page 6: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Water Loss Control

• In 1998, searching for best practice to reduce water loss and discovered an emerging methodology being promoted by the International Water Association [IWA].

• In 1999, Halifax Water hired an international expert to assist with training and implementation of the methodology promoted by the IWA Water Loss Task Force, which included AWWA representation.

• Formally adopted IWA methodology in 2000 and banned the term “unaccounted-for water”.

www.halifaxwater.ca 6

Page 7: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

www.halifaxwater.ca 7

Four Strategies for Reducing Real Losses

Source Graphic ByIWDC Ltd.

Active Leakage Control

Speed andQuality of Repairs

Pipeline and Assets

Management: Selection, Installation, Maintenance, Renewal, Replacemen

t

UARL

Calculated Annual Real Losses

CARL

PressureManagemen

t

Affects Leak Run Time Affects Leak Run Time

Page 8: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Leak Run Time Awareness

A L R

LEAK RUN TIME

FL

OW

RA

TE

RUN TIME

Leak Volume Loss = (A+L+R ) Time x Flow Rate

= *Awareness + Location + Repair

www.halifaxwater.ca 8

Page 9: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Actual Leak Sequences

Aug 12 – Aug 21

9 day runtime 5m3/hr

1080 m3 (237,000 Gal)

Aug 16

200m3/hr 1 hour runtime

200 m3 (44,000 Gal)

www.halifaxwater.ca 9

Page 10: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Managing Leak Run Time

www.halifaxwater.ca 10

• The key to managing leak run time for the overall reduction of real losses is awareness of and the willingness to repair leaks.

• The key is finding the leak early when it is a small

• How does a utility become aware of unreported leaks?

Page 11: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

District Metered Areas

• District Metered Areas (DMA’s) can provide the awareness of leakage in near real time.

• Allows monitoring of leaks via SCADA

• Manageable zones in distribution system for acoustic leak detection

• Ongoing monitoring of minimum night flows [3 to 4 am in the morning]

• If you can measure it, you can manage it

www.halifaxwater.ca 11

Page 12: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

www.halifaxwater.ca 12

Page 13: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

www.halifaxwater.ca 13

Mt. Edward Boosted DMA

Page 14: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

www.halifaxwater.ca 14

Residential DMA Data for Cost of Service Study – Mt Edward

Page 15: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

PI Server

LAN/WANLAN/WAN

Surfline(s) VTS WTP PLC(s)

Remote Stations

Notification

RepeaterRemote Stations

PI Interface Node(s)

GatewayLAN/WAN DH+

Mobile Device

15

Office Desktop Intranet Internet

LAN/WAN

PI Interface Node(s)

Collecting The Data

Page 16: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Customer Partnerships [Port of Halifax]

Offered to monitor their flow via SCADA to demonstrate benefits

Spring through fall, cruise ships take on water from Halifax Port Authority

16

Page 17: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Customer Partnerships [Port of Halifax]

Port Authority 24 day graph

40 m3/hr burst 10 day run time [175 sup]

17

Page 18: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Port of Halifax Meter Installation

18

Page 19: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Port of Halifax RTU Installation

19

Page 20: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Port of Halifax Portal

20

Page 21: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Pressure Management

• Pressure Management is one of the 4 accepted strategies of the IWA/AWWA Water Loss Control Methodology.

• Reducing pressure will reduce breaks.

• There is a direct relationship between pressure and the amount of leakage.

• Reduced pressure reduces flow rates from active and background leakage.

21www.halifaxwater.ca

Page 22: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

www.halifaxwater.ca 22

Water Mains-Under Pressure

Page 23: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Pressure Management

• Pressure Reducing Valves (fixed outlet control)

• Pressure Control through flow modulation (allows downstream pressure to trend with flow, with limits)

• Optimized approach through WaterRF research under Leakage Management Technologies project.

www.halifaxwater.ca 23

UARL

Potentially Recoverable Annual

Volume of Real Losses

PressureManagemen

t

Page 24: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

www.hrwc.ca Slide 24

Dartmouth Central

Page 25: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

www.halifaxwater.ca 25%U

%U

%U

%U

%U

%U

(X

Micmac PRV

Leaman PRV

Albro PRV

Elmwood PRV

Wyse Rd PRV

MacDonald Boosterer

Critical Node

AZP

Mains Length 59 KM

Service Connections 3158

Hydrants 243

Ave Zone Pressure 56M

Critical Node Press 32M

Dartmouth Central DMA

Page 26: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Test Setup [WRF Project 2928]

PLC

PRV Controller

Flow Meter

PRV

26www.halifaxwater.ca

Page 27: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Minimum Night Flows [WRF Project 2928]No Control - Fixed Outlet - Flow Modulated

Graph reflects single feed from Leaman supply chamber

27www.halifaxwater.ca

Page 28: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Advanced Dual Supply Pressure Control

• Challenge - Apply flow modulated pressure control in a DMA with two supply feeds.

• Problem - An increase in output from one supply chamber causes a reduction in flow at the second supply chamber, eventually shutting the second feed in.

• Solution - Establish communications between the supply chambers. Develop a control algorithm that combines the individual flows into a single DMA demand flow that is used as the control variable for both supply chambers.

www.halifaxwater.ca 28

Page 29: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Solving The Dual Supply Challenge

Control Algorithm

PRV Controller

Leaman RTU

Total DMA Flow

Leaman Flow

PRV Pilot Control

Micmac PRV

Flow Flow

29www.halifaxwater.ca

Page 30: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Each Supply Chamber Contributes

June 12, 2010 7:00 PM June 15, 2010 7:00 PM

56 % Total Flow

44 % Total Flow

30www.halifaxwater.ca

Page 31: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Chlorine CT Application

• Minimum chlorine contact time prior to customer consumption is a regulatory requirement

• For quality assurance and efficient operation, application developed for plant operations to optimize chlorine use and optimize public health protection

• Real time online CT calculation provides operators instant confirmation

• Real time alarming and archived records

31

Page 32: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

CT Calculator

Page 33: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

www.hrwc.ca Slide 33Slide 33

Chlorination Injection Control Loop

www.hrwc.ca

North Preston Reservoir

Control Algorithm

0.4

ReservoirRTU

Sample Line minimum 10 pipe diameters from injection

Cl2 Analyzer

Cl2 Pump

Hypo

Flow Meter

Injection

To reduce DBPs, algorithm minimizes use of cl2 injecting on outflow and only as required.

Low trigger of 0.3 mg/l starts the injection and maintains throughout flow range.

During reservoir filling, no cl2 is added, the residual is monitored to set algorithm for outflow

Page 34: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

34

Pockwock Lake/Pumping Station- Elevation = ~110 m- Total Hydraulic Power = ~1.1 MW- Flows = ~31,500,000 m3/yr or ~1.0

m3/sec

J.D. Kline WSP- Elevation = ~170 m (~60 m above PS)- Total Hydraulic Power = ~1.7 MW

Orchard PRV Chamber- Elevation = 77 m (Gravity Fed)- Average Power = ~32 kW- Flows = 6,977,350 m3/yr or

0.22 m3/sec

Energy Recovery Potential

Pockwock vs. Orchard Elevation Difference ~ 33 m

WSP vs. Orchard Elevation Difference ~ 93 m

Page 35: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Energy Generation via In-Line Turbine

• Project Economics• COMFIT Project ~ $0.14/kWh

• Capacity ~ 33 kW / 225,000 kWh/yr *

• Revenue ~ $31,500/yr *

• Project Cost ~ $468,000

• Funded by WRF + NS DOE $200,000

• NPV ~ $350,000

• IRR ~ 11.4%

• SPB ~ 8.6 Years* Estimated

www.halifaxwater.ca 35

Page 36: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

www.halifaxwater.ca 36

SCADA Master Plan Progressinnovation instead of replacement

Over 100 of the 170 waste water stations communicate through, and are controlled by the 1990 vintage 9015 pump controller.

Approximately 25 water sites equipped with 9015 controller

Limited by 8 bit resolution, proprietary protocol and no ability to execute complex logic

S8

Page 37: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

www.halifaxwater.ca 37

Master Plan ProgressS3 Modbus conversion

EPROM burner

Page 38: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

www.halifaxwater.ca 38

Plunk it in here

Master Plan ProgressS3 Modbus conversion

Page 39: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

www.halifaxwater.ca 39

No longer proprietary, the Modbus 9015 controllers can now integrate with current technology

Master Plan ProgressS3 Converted 9015 pump controller

S8

Page 40: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Future Applications

• Advanced Meter Infrastructure [AMI]

• Smart Pipes

• Asset Management

www.halifaxwater.ca 40

Page 41: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Advanced Meter Infrastructure

• Currently looking at feasibility to implement AMI

• Recognized that AMI is much more than obtaining data for customer billing

• AMI facilitates two way communication between utility and customer

• Customer alerts for premise leakage

• Provides minimum night usage to compare to flows within DMAs

www.halifaxwater.ca 41

Page 42: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Smart Pipes

• Instrumentation built in to pipe walls to:

• Measure pressure• Detect leakage• Monitor corrosion

www.halifaxwater.ca 42

Page 43: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Asset Management

• Currently developing Computerised Maintenance Management System

• Currently developing Customer Relationship Management System

www.halifaxwater.ca 43

Page 44: April 17, 2015 Amsterdam, Netherlands Smart Distribution System Applications Carl Yates, M.A.Sc., P.Eng., General Manager Delivering Quality & Value For.

Do not follow where the path may lead. Go instead where there is no path and blaze a trail.

www.halifaxwater.ca