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Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation as example Pascal Bayrasy 1 Michael Burger 2 Carsten Dehning 1 Ilja Kalmykov 1 Michael Speckert 2 Fraunhofer-Institute for Algorithms and Scientific Computing (SCAI), Sankt Augustin, Germany Fraunhofer Institute for Industrial Mathematics (ITWM), Kaiserslautern, Germany 17. May 2012 Pascal Bayrasy, Michael Burger, Carsten Dehning, Ilja Kalmykov , Michael Speckert Fraunhofer-Institute for Algorithms and Scientific Computing (SCAI), Sankt Augustin, Germany, Fraunhofer Institute for Industrial Mathematics (ITWM), Kaiserslautern, Germany MBS-FEM coupling with MpCCI
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Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

May 02, 2018

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Page 1: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Applications for MBS-FEM coupling with MpCCIusing automotive simulation as example

Pascal Bayrasy1 Michael Burger2 Carsten Dehning1

Ilja Kalmykov1 Michael Speckert2

Fraunhofer-Institute for Algorithms and Scientific Computing (SCAI), Sankt Augustin, Germany

Fraunhofer Institute for Industrial Mathematics (ITWM), Kaiserslautern, Germany

17. May 2012

Pascal Bayrasy, Michael Burger, Carsten Dehning, Ilja Kalmykov, Michael SpeckertFraunhofer-Institute for Algorithms and Scientific Computing (SCAI), Sankt Augustin, Germany, Fraunhofer Institute for Industrial Mathematics (ITWM), Kaiserslautern, Germany

MBS-FEM coupling with MpCCI

Page 2: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Outline

1 Motivation

2 Co-Simulation with MSC.Adams and AbaqusCoupling with AbaqusCoupling with MSC.Adams

3 ResultsQualitative description. Static analysis in Abaqus. Velocity of 8 [m/s]Static analysis in Abaqus. Velocity of 10 [m/s]Dynamic analysis in Abaqus. Velocity of 10 [m/s]

4 Conclusion

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 3: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Outline

1 Motivation

2 Co-Simulation with MSC.Adams and AbaqusCoupling with AbaqusCoupling with MSC.Adams

3 ResultsQualitative description. Static analysis in Abaqus. Velocity of 8 [m/s]Static analysis in Abaqus. Velocity of 10 [m/s]Dynamic analysis in Abaqus. Velocity of 10 [m/s]

4 Conclusion

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 4: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Outline

1 Motivation

2 Co-Simulation with MSC.Adams and AbaqusCoupling with AbaqusCoupling with MSC.Adams

3 ResultsQualitative description. Static analysis in Abaqus. Velocity of 8 [m/s]Static analysis in Abaqus. Velocity of 10 [m/s]Dynamic analysis in Abaqus. Velocity of 10 [m/s]

4 Conclusion

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 5: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Outline

1 Motivation

2 Co-Simulation with MSC.Adams and AbaqusCoupling with AbaqusCoupling with MSC.Adams

3 ResultsQualitative description. Static analysis in Abaqus. Velocity of 8 [m/s]Static analysis in Abaqus. Velocity of 10 [m/s]Dynamic analysis in Abaqus. Velocity of 10 [m/s]

4 Conclusion

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 6: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Figure: Example of a pothole

Detailed analysis of the deformationof the tire

Calculation of the reaction forcesacting on the suspension

Accurate simulation of the position,velocity and acceleration of thesuspension

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 7: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Advantages of a Co-Simulation

Fast solution for rigid body system (MSC.Adams)

Detailed analysis for FEM-Components (Abaqus)

Co-Simulation is more efficient and more realistic

Reuse of existing models

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 8: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Advantages of a Co-Simulation

Fast solution for rigid body system (MSC.Adams)

Detailed analysis for FEM-Components (Abaqus)

Co-Simulation is more efficient and more realistic

Reuse of existing models

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 9: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Advantages of a Co-Simulation

Fast solution for rigid body system (MSC.Adams)

Detailed analysis for FEM-Components (Abaqus)

Co-Simulation is more efficient and more realistic

Reuse of existing models

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 10: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Advantages of a Co-Simulation

Fast solution for rigid body system (MSC.Adams)

Detailed analysis for FEM-Components (Abaqus)

Co-Simulation is more efficient and more realistic

Reuse of existing models

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 11: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Challenges

General interface

Easy to use

Different mathematical approaches

Abaqus: finite element methodMSC.Adams: differential algebraic equations

Different numerical approaches

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 12: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Challenges

General interface

Easy to use

Different mathematical approaches

Abaqus: finite element methodMSC.Adams: differential algebraic equations

Different numerical approaches

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 13: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Challenges

General interface

Easy to use

Different mathematical approaches

Abaqus: finite element methodMSC.Adams: differential algebraic equations

Different numerical approaches

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 14: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

MpCCI

MpCCI server prozess

Codes (Abaqus, MSC.Adams) as clients

Automatic patching of the model files

Coupling with adapters (C, C++, Java, Fortran - libraries)

Use standard interfaces (e.g. subroutines)

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 15: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

MpCCI

MpCCI server prozess

Codes (Abaqus, MSC.Adams) as clients

Automatic patching of the model files

Coupling with adapters (C, C++, Java, Fortran - libraries)

Use standard interfaces (e.g. subroutines)

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 16: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

MpCCI

MpCCI server prozess

Codes (Abaqus, MSC.Adams) as clients

Automatic patching of the model files

Coupling with adapters (C, C++, Java, Fortran - libraries)

Use standard interfaces (e.g. subroutines)

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 17: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

MpCCI

MpCCI server prozess

Codes (Abaqus, MSC.Adams) as clients

Automatic patching of the model files

Coupling with adapters (C, C++, Java, Fortran - libraries)

Use standard interfaces (e.g. subroutines)

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 18: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

MpCCI

MpCCIServer

AdamsStart

AbaqusStart

Adapter(.so,.dll)

Adapter(.so,.dll)

Figure: Scheme of the MpCCI architecture

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 19: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Coupling with Abaqus

Coupling with Abaqus I

Model as .inp-file

Regions for coupling are automatic detected

Coupling to MBS with nodes: *NSET - Keyword

Relevant quantities for MBS-Coupling (send and receive)

Force, TorquePosition, Angle and Derivatives

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 20: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Coupling with Abaqus

Coupling with Abaqus I

Model as .inp-file

Regions for coupling are automatic detected

Coupling to MBS with nodes: *NSET - Keyword

Relevant quantities for MBS-Coupling (send and receive)

Force, TorquePosition, Angle and Derivatives

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 21: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Coupling with Abaqus

Coupling with Abaqus I

Model as .inp-file

Regions for coupling are automatic detected

Coupling to MBS with nodes: *NSET - Keyword

Relevant quantities for MBS-Coupling (send and receive)

Force, TorquePosition, Angle and Derivatives

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 22: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Coupling with Abaqus

Coupling with Abaqus I

Model as .inp-file

Regions for coupling are automatic detected

Coupling to MBS with nodes: *NSET - Keyword

Relevant quantities for MBS-Coupling (send and receive)

Force, TorquePosition, Angle and Derivatives

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 23: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Coupling with Abaqus

Coupling with Abaqus I

Model as .inp-file

Regions for coupling are automatic detected

Coupling to MBS with nodes: *NSET - Keyword

Relevant quantities for MBS-Coupling (send and receive)

Force, TorquePosition, Angle and Derivatives

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 24: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Coupling with Abaqus

Coupling with Abaqus I

Model as .inp-file

Regions for coupling are automatic detected

Coupling to MBS with nodes: *NSET - Keyword

Relevant quantities for MBS-Coupling (send and receive)

Force, TorquePosition, Angle and Derivatives

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 25: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Coupling with Abaqus

Coupling with Abaqus II

Z

Figure: Used tire model. Provided by Fraunhofer ITWM. Red area - kinematiccoupling to the central node.

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 26: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Coupling with MSC.Adams

Coupling with MSC.Adams I

Model as .adm- and .acf-file

Coupling elements

GFORCE, VFORCE, SFORCEMOTION

Relevant Quantities for FEM-Coupling (send and receive)

Force, TorquePosition, Angle and Derivatives

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 27: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Coupling with MSC.Adams

Coupling with MSC.Adams I

Model as .adm- and .acf-file

Coupling elements

GFORCE, VFORCE, SFORCEMOTION

Relevant Quantities for FEM-Coupling (send and receive)

Force, TorquePosition, Angle and Derivatives

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 28: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Coupling with MSC.Adams

Coupling with MSC.Adams I

Model as .adm- and .acf-file

Coupling elements

GFORCE, VFORCE, SFORCEMOTION

Relevant Quantities for FEM-Coupling (send and receive)

Force, TorquePosition, Angle and Derivatives

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 29: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Coupling with MSC.Adams

Coupling with MSC.Adams I

Model as .adm- and .acf-file

Coupling elements

GFORCE, VFORCE, SFORCEMOTION

Relevant Quantities for FEM-Coupling (send and receive)

Force, TorquePosition, Angle and Derivatives

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 30: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Coupling with MSC.Adams

Coupling with MSC.Adams I

Model as .adm- and .acf-file

Coupling elements

GFORCE, VFORCE, SFORCEMOTION

Relevant Quantities for FEM-Coupling (send and receive)

Force, TorquePosition, Angle and Derivatives

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 31: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Coupling with MSC.Adams

Coupling with MSC.Adams I

Model as .adm- and .acf-file

Coupling elements

GFORCE, VFORCE, SFORCEMOTION

Relevant Quantities for FEM-Coupling (send and receive)

Force, TorquePosition, Angle and Derivatives

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 32: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Coupling with MSC.Adams

Coupling with MSC.Adams I

Model as .adm- and .acf-file

Coupling elements

GFORCE, VFORCE, SFORCEMOTION

Relevant Quantities for FEM-Coupling (send and receive)

Force, TorquePosition, Angle and Derivatives

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 33: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Coupling with MSC.Adams

Coupling with MSC.Adams II

Figure: GFORCE element attached to suspension in MSC.Adams

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 34: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Coupling with MSC.Adams

Coupling with MSC.Adams III

Figure: MDI Demo vehicle in MSC.Adams/Car

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 35: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Coupling with MSC.Adams

Coupling with MSC.Adams IV

Figure: MDI Demo vehicle in MSC.Adams/Car

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 36: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Coupling with MSC.Adams

MpCCI setup

Figure: MpCCI setup. On the left side a GFORCE element in MSC.Adams and aPOINT1 node set in Abaqus are selected as coupling elements. On the right side theselection of quantities to be exchanged is presented.

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 37: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Road surface

2300 mm

500 mm

100 mm

initial tire position

300 mm

Figure: Scheme of the road surface used for tests.

Defined as rigid body

Constrained in all directions

PRESSURE-OVERCLOSURE=HARD

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 38: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Road surface

2300 mm

500 mm

100 mm

initial tire position

300 mm

Figure: Scheme of the road surface used for tests.

Defined as rigid body

Constrained in all directions

PRESSURE-OVERCLOSURE=HARD

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 39: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Road surface

2300 mm

500 mm

100 mm

initial tire position

300 mm

Figure: Scheme of the road surface used for tests.

Defined as rigid body

Constrained in all directions

PRESSURE-OVERCLOSURE=HARD

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 40: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Qualitative description. Static analysis in Abaqus. Velocity of 8 [m/s]

Suspension in MSC.Adams I

2300 mm

500 mm

100 mm

initial tire position

300 mm

Figure: Suspension in MSC.Adams for 0.104[s]

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 41: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Qualitative description. Static analysis in Abaqus. Velocity of 8 [m/s]

Suspension in MSC.Adams II

2300 mm

500 mm

100 mm

initial tire position

300 mm

Figure: Suspension in MSC.Adams for 0.130[s]

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 42: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Qualitative description. Static analysis in Abaqus. Velocity of 8 [m/s]

Suspension in MSC.Adams III

2300 mm

500 mm

100 mm

initial tire position

300 mm

Figure: Suspension in MSC.Adams for 0.149[s]

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 43: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Qualitative description. Static analysis in Abaqus. Velocity of 8 [m/s]

Suspension in MSC.Adams IV

2300 mm

500 mm

100 mm

initial tire position

300 mm

Figure: Suspension in MSC.Adams for 0.1750[s]

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 44: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Qualitative description. Static analysis in Abaqus. Velocity of 8 [m/s]

Suspension in MSC.Adams V

2300 mm

500 mm

100 mm

initial tire position

300 mm

Figure: Suspension in MSC.Adams for 0.204[s]

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 45: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Qualitative description. Static analysis in Abaqus. Velocity of 8 [m/s]

Tire in Abaqus I2300 mm

500 mm

100 mm

initial tire position

300 mm

Figure: Tire in Abaqus for 0.104[s]

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 46: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Qualitative description. Static analysis in Abaqus. Velocity of 8 [m/s]

Tire in Abaqus II2300 mm

500 mm

100 mm

initial tire position

300 mm

Figure: Tire in Abaqus for 0.130[s]

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 47: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Qualitative description. Static analysis in Abaqus. Velocity of 8 [m/s]

Tire in Abaqus III2300 mm

500 mm

100 mm

initial tire position

300 mm

Figure: Tire in Abaqus for 0.149[s]

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 48: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Qualitative description. Static analysis in Abaqus. Velocity of 8 [m/s]

Tire in Abaqus IV2300 mm

500 mm

100 mm

initial tire position

300 mm

Figure: Tire in Abaqus for 0.175[s]

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 49: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Qualitative description. Static analysis in Abaqus. Velocity of 8 [m/s]

Tire in Abaqus V2300 mm

500 mm

100 mm

initial tire position

300 mm

Figure: Tire in Abaqus for 0.204[s].

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 50: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Static analysis in Abaqus. Velocity of 10 [m/s]

Force in MSC.Adams

Figure: Force on the wheel hub (red solid line -in the driving direction, blue dashedline - in the vertical direction) for a speed of 10[m/s]

1900.01425.0950.0475.00.0

0.0

5500.0

4500.0

3500.0

2500.0

1500.0

500.0

-500.0

Road Position (mm)

Fo

rce

(n

ew

ton

)

GFORCE_6.FXGFORCE_6.FZ

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 51: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Static analysis in Abaqus. Velocity of 10 [m/s]

Vertical position of the wheel hub in MSC.Adams

Figure: Vertical position of the wheel hub in MSC.Adams for a speed of 10[m/s]

1900.01425.0950.0475.00.0

350.0

317.5

285.0

252.5

220.0

Length (mm)

Ve

rtic

al P

osi

tion

(m

m)

TR_Front_Suspension.gel_upright_XFORM.Z

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 52: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Static analysis in Abaqus. Velocity of 10 [m/s]

Tire in Abaqus VI

CPRESS

+0.000e+00+4.805e−02+9.609e−02+1.441e−01+1.922e−01+2.402e−01+2.883e−01+3.363e−01+3.844e−01+4.324e−01+4.805e−01+5.285e−01+5.765e−01

Figure: CPRESS distribution for the tire in Abaqus for 0.1417[s]

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 53: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Dynamic analysis in Abaqus. Velocity of 10 [m/s]

MpCCI setup

Figure: MpCCI setup. Selection of the acceleration as quantity to be exchanged forthe dynamic analysis.

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 54: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Dynamic analysis in Abaqus. Velocity of 10 [m/s]

Force in MSC.Adams

Figure: Force on the wheel hub in the vertical direction for a speed of 10[m/s].

6.04.53.01.50.0

0.0

7000.0

6000.0

5000.0

4000.0

3000.0

2000.0

1000.0

0.0

-1000.0

Length (meter)

Fo

rce

(n

ew

ton

)

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 55: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Dynamic analysis in Abaqus. Velocity of 10 [m/s]

Force in MSC.Adams

Figure: Force on the wheel hub in the drive direction for a speed of 10[m/s].

6.04.53.01.50.0

0.0

10200.0

6350.0

2500.0

-1350.0

-5200.0

Length (meter)

Fo

rce

(n

ew

ton

)

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 56: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Dynamic analysis in Abaqus. Velocity of 10 [m/s]

Force in MSC.Adams

Figure: Vertical position of the wheel hub for a speed of 10[m/s].

6.04.53.01.50.0

0.4

0.35

0.3

0.25

0.2

Length (meter)

Le

ng

th (

me

ter)

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 57: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Conclusion

MpCCI 4.3 will support MSC.Adams

Cooperation with Fraunhofer ITWM for validation and applicationmodelling

First test cases from automotive OEMs

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 58: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Conclusion

MpCCI 4.3 will support MSC.Adams

Cooperation with Fraunhofer ITWM for validation and applicationmodelling

First test cases from automotive OEMs

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 59: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Conclusion

MpCCI 4.3 will support MSC.Adams

Cooperation with Fraunhofer ITWM for validation and applicationmodelling

First test cases from automotive OEMs

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI

Page 60: Applications for MBS-FEM coupling with MpCCI using ... Co-Simulation with MSC.Adams and Abaqus Results Conclusion Applications for MBS-FEM coupling with MpCCI using automotive simulation

Motivation Co-Simulation with MSC.Adams and Abaqus Results Conclusion

Thank You!

P. Bayrasy, M. Burger, C. Dehning, I. Kalmykov, M. Speckert Fraunhofer SCAI, Fraunhofer ITWM

MBS-FEM coupling with MpCCI