Application of packaging materials in FFS technology za saradnju sa EU/FFS tehnologija... · Production Minimum plastic consumption (example for 21 600 cups/h) • plastic consumption

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Application of packaging materials in FFS technology Sustainability

Product Plastic Filling t° Shelf life

Set / stirred yogurt PS, PS foam 43°C / 14°C 4 to 7 weeks

White cheese / dessert PS, PS crystalPS/PEPP

14°C14°C20 to 40°C

4 weeks4 to 5 weeks4 to 7 weeks

Aerated product PSPET

5 to 10°C 4 to 7 weeks

Baby-food (>4 month) PS/EVOH/PEPP/EVOH/PPPP

80 to 95°C 4 to 12 month

Jam, marmelade, purée, honey, sauces PS/EVOH/PEPS/EVOH/PS

20 to 60°C 12 to 24 month

Compote and low pH product (bio) PS/EVOH/PEPS/EVOH/PS

65 to 95°C 9 to 18 month

Juice PE/EVOH/PE 20 to 80°C 3 to 12 month

Water PET 20°C 6 to 12 month

ARCIL FFS line | Sustainability

2Application of packaging materials in FFS technology

Production Minimum plastic consumption (example for 21 600 cups/h)

• plastic consumption for preformed 125gr cup : 5.8 g• plastic consumption for FFS 125gr PS cup with label : 3,5 g• Difference : 2,3 g per cup

Labelling + lid differentiation • Same plastic reel

Hygiene• No using of ink solvent for labelling while cups are open• Heating treatment for plastic (up to 160°C)• IR or UV possible for decontamination of lid foil• No using of H2O2 or other chemical solutions for pre-cleaning• No dust of carton avoiding moisture and bacteria hasard

ARCIL FFS line | Sustainability

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PS savings

49,7 kg/h

795 kg/day

250 t/year

21 600 cups/h 16h/day341 600 cups

314 days/year108 518 400 cups

Application of packaging materials in FFS technology

Logistics needs Optimized Pallet pattern for plastic supply

• 1 Plastic reel 1200mm x 398mm (430kg) 86 000 cups

Reel storage• Minimum storing surface• Easy stacking in hygienic condition

Less CO2

• Minimum truck required for transport• Easy handling with trolley in the factory

ARCIL FFS Advantages | Sustainability

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One pallet with 1 plastic reel allows

86 000 cups

One pallet withcups piles allows 10 000 cups

Application of packaging materials in FFS technology

All in One machine Concept Minimum space consumption Reels arrive with plastic overwrapping (No carton

to manage avoiding moisture and bacteria hazard)

Flexibility with multi-flavors Saving of water and cleaning solutions

Multipack capabilities Carton savings No secondary packaging machine Less handling to pack (less machine) Tight packing in case

ARCIL FFS Advantages | Sustainability

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Jumbo 2000mm reel

Application of packaging materials in FFS technology

Reducing the number of packaging machine i.e. 4 in 1 packing machine (overwrapping + stacking + tray erector + case packing) Synerlink robotized solution

Reduction of wastes and material consumption (plastic, carton...)

Stacking and unstacking management with optimized arrangement on Rollistrolleys

ARCIL Tendency | development

6Application of packaging materials in FFS technology

PLA (+ 5/8% additive) using PLA = Polylactic acid Biodegradable thermoplastic derived from renewable resources, such as corn starch More expansive (price x2,5) Limited suppliers (1 reactor in USA using OGM corn starch)

ARCIL Tendency | development

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In composting machine at 60°CSource: CEDAP

Application of packaging materials in FFS technology

Market test done with PLA on Arcil machine 800t of yogurt in USA| 1 month test 1 800t of dessert in Europe | 3 month test

r-PET Using standard PET Arcil line

PS foam -20% in weight +5% thickness Widely used on Arcil line

ARCIL Tendency | development

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A

B

C

A : standard PS 25 % Density : 1,05 g/cm3

B : Foam PS 50 %Density : 0,6 – 0,7 g/cm3

C : standard PS 25 %Density : 1,05 g/cm3

Source: CEDAP

Application of packaging materials in FFS technology

Generation(thousand tons)

Recycling(thousand tons)

Recycling Level(percent by weight)

PET 3,760 680 18.1%

HDPE 5,650 570 10.1%

PVC 1,660 0 0.0%

LDPE/LLDPELDPE 6,400 310 4.8%

PP 4,570 10 0.2%

PS 2,620 21 0.8%

Other resins 6,070 500 8.2%

Total Plastics in MSW 30,730 2,090 6.8%

Appendix | recycling

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Source: US Environmental Protection Agency 2007

Matériau PCI*

MJ/kg

Gain calorifique utile**

MJ/kg

Gain calorifique utile**

Kwh/kgPE 43 22 6,1PP 44 24 6,7

PS / PSE 40 22 6,1PVC 17 9 2,5PET 22 12 3,3

Appendix | energy

10Application of packaging materials in FFS technology

Appendix | temperature

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Source: CEDAP

Appendix | elasticity

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Source: CEDAP