Application examples Power Industry 20130129status

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Application Examples Sonthofen, 2012-02-29

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Application Examples

Power Generation

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Application Example Power Generation

Parallel Shaft Gear Unit

WN 519 004

Operation in: Natural Gas Power Plant, TUR

BHS Customer: Siemens Industrial Turbo-

machinery, Finspong, SWE

Operator: AGE Enerji Sirketi, Denizli, TUR

Application: Between gas turbine

and generator

Power: 55,000 kW

Speeds: 6,609 to 1,500 rpm

Gear unit type: AD114-2

Year of delivery: 2010

Comment: First order (3 units) for Siemens

SGT 800 gas turbine

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WN 518 150

Operation in: Fertilizer Plant

BHS Customer: GE Nuovo Pignone,

Florence, ITA

Operator: Yara Sluiskil B. V., Sluiskil, NED


and generator

Power: 42,000 kW


Gear unit type: FD90-3Q


Comment: First order for

GE gas turbine MS5002E

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Operation in: Nuclear Power Plant

BHS Customer: Shanghai Power Equipment

Manufacture (SPEM), CHN

Operator: Haiyang Power Plant, CHN

Application: Between electrical motor

and booster pump before

boiler-feed pump

Power: 7,000 kW


Gear Unit type: AD45-3


Comment: Seven gearboxes delivered;

for Westinghouse AP 1000

standard



WN 518 679

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Operation in: Gas power plant (CHP)

BHS Customer: Siemens AG, Erfurt, GER

Operator: Energieversorgung Halle, GER

Application: Between gas turbine and

generator

Power: 33,185 kW


Gear Unit type: AD71-3Q


By courtesy of

Energieversorgung Halle



WN 517671

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WN 517 505

Operation in: Industrial Power Plant

LNG production

BHS Customer: Nuovo Pignone, Florence, ITA

Operator: Sakhalin Energy, RUS


and generator

Power: 31,500 kW


Gear Unit type: FD80-3Q


Comment: Delivery of five units

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WN 517 563

Operation in: Industrial CCGT Power Plant

in Oil Refinery

BHS Customer: GE Oil & Gas, Nuovo Pignone,

Florence, ITA

Operator: PTT Aromatics & Refining

Public, Rayong, THA


and generator

Power: 54,000 kW


Gear Unit type: FD94-3Q


Comment: Delivery of 2 units for GE

gas turbine MS 6001B

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Operation in: Solar power plant

BHS Customer: Nuovo Pignone, Florenz, ITA

Operator: Acciona Energia, Cordoba, ESP

Application: Between steam turbine

and generator

Power: 14,476 kW


Gear Unit type: FD51-3


Comment: Hydrostatic axial and

radial shaft lifting WN 518 597



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WN 518491 + (531070)

Operation in: Coal-fired Power Plant,

Hamm-Uentrop, GER

BHS Customer: KSB, Frankenthal, GER

Operator: RWE Power AG, GER

Application: Between steam turbine and

booster pump for boiler-feed

pump

Power: 2,226 kW


Gear Unit Type: AD35, 5-3


Comment: Two RDVs and two parallel shaft

gear units for block D/E of the

black coal power plant

http://upload.wikimedia.org/wikipedia/commons/a/a9/Luftbild_Kraftwerk_Westfalen.jpg

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WN 518632


Moorburg, GER


Operator: Vattenfall Europe,

Hamburg, GER

Application: Between electrical motor and

boiler feed pump

Power: 17,500 kW


Gear Unit type: HD71-2


Comment: Five gearboxes delivered

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image of

application is still

outstanding

WN 518781

Operation in: Water Power Plant, TUR

BHS Customer: Kössler, St. Georgen, AUT

Operator: Molu Power, Kayseri, TUR

Application: Water turbine and generator

Power: 13,195 kW


Gear Unit Type: FD90-2U


Comment: Two gearboxes delivered; very

high axial thrust of 100 tons;

hollow shaft for turbine blade

adjustment unit

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WN 519044

‚Ain Sokhna‘

Operation in: Oil / Gas Power Plant, EGY

BHS Customer: Hitachi, Ibarki-ken, JAP

Operator: EDEPC, EGY


boiler-feed water booster pump

Power: 600 kW


Gear Unit Type: AD22,4-3


Comment: 4 gear units delivered

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WN 518905 / 518891

WN 531320 / 531323

WN 528065



Operation in: Coal-fired power plant

BHS customer: Hanzghou Steam Turbine, CHN

Operator: Huaneng Power Intl. Shantou, CHN


induced draft fan

Power: 10,061 kW

Speeds: 6,005 to 820 rpm

Gear Unit type: FD85-1


Comment: Rising popular application in China;

spheric bearings due to descending

pinion and long + heavy coupling;

sold with Rotor Turning Gear and

Diaphragm Coupling

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Epicyclic Gear Unit

WN 502327

Operation in: Chemical Plant (Polyvinyl

Chlorid)

BHS Customer: MAN Diesel & Turbo AG,

Oberhausen, GER

Operator: Solvin GmbH & Co KG,

Rheinberg, GER

Application: Between gas turbine and

generator

Power: 9,000 kW


Gear Unit type: RTP64K


Comment: First order for twin-shaft MartIn gast.

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Epicyclic Gear Unit

WN 506681

Operation in: ??? [Prototype]

BHS Customer: Siemens Turbomachinery,

Lincoln, GBR

Operator: ??? [Prototype]

Application: Between gas turbine (SGT400)

and generator

Power: 17,500 kW


Gear Unit type: RTG 72


Comment: First order of 2 units

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Epicyclic Gear Unit

WN 501 234 (501 779)

By courtesy of

Arcadian Fertilizer

Operation in: Industrial power plant

BHS Customer: Sulzer, Winterthur, SUI

Operator: Arcadian Fertilizer,

Geismar, USA


and generator

Power: 22,000 kW


Gear Unit type: RTP 56


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By courtesy of Cerestar


Epicyclic Gear Unit

WN 501 720 (501 765)

Operation in: Gas-steam power plant

BHS Customer: MAN Diesel & Turbo,

Hamburg, GER

Operator: Cerestar Deutschland GmbH,

Krefeld, GER


and generator

Power: 31,500 kW


Gear Unit type: RTP 72E


Comment: Gear unit directly mounted to

generator

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By courtesy of

Turbomach


Epicyclic Gear Unit

WN 501 762 (501 747)

Operation in: CHP power plant

BHS Customer: Turbomach, Riazzino, SUI

Operator: Rigas Siltums, Riga, LAT


and generator

Power: 16,500 kW




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Epicyclic Gear Unit

By courtesy of

Turbomach

WN 501 747

Operation in: Biomass power plant

BHS Customer: Turbomach, Riazzino, SUI

Operator: Bioenergia, Lucena, ESP


and generator

Power: 16,200 kW




Comment: Burning of olive oil production

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Epicyclic Gear Unit

WN 501 898

By courtesy of

Geothermie Unterhaching

Operation in: Geothermal Power Plant (CHP)

BHS customer: Cryostar, Hesingue, FRA

Operator: Geothermie Unterhaching, GER


and generator

Power: 4,100 kW

Speeds: 13,761 auf 1,500 rpm

Gear Unit type: RTP50


Comment: Biggest geothermal power plant

in Germany; first usage of power

gen process according to Kalina

process in Europe

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WN 501 437


Epicyclic Gear Unit

Operation in: River power plant

BHS Customer: Hydro Vevey, Bruegg, SUI

Application: Between water turbine

and generator

Power: 2,600 kW

Speeds: 72 to 750 rpm

Gear Unit type: RHP64 / RTP50


Comment: Two double-stage epicyclic gear

units delivered

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Epicyclic Gear Unit

WN 501 585


BHS Customer: Voith Hydro Kraftwerkstechnik,

GER

Operator: Kraftwerk Bad Abbach, GER


and generator

Power: 3,079 kW


Gear Unit type: WRP 90


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Epicyclic Gear Unit


Operator: Public Services Dortmund, GER


and generator

Power: 993 kW


Gear Unit type: RP 32


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Epicyclic Gear Unit


Operator: Electric Services Allgäu,

Kempten, GER


and generator

Power: 368 kW


Gear Unit type: RPV 42


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Epicyclic Gear Unit


Operator: Barrage Trier, Mosel, GER


and generator

Power: 4,700 kW


Gear Unit type: WRP 112


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WN 815 702


Epicyclic Gear Unit

Operation in: Nuclear power plant

Operator: EnBW Neckarwestheim, GER


water cooling pump

Power: 4,700 kW


Gear Unit type: PHV112So


Comment: Approx. 200 gear units delivered

so far for nuclear power plants

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WN 500 862


Epicyclic Gear Unit

Operation in: Nuclear power plant

Operator: EdF, Creys-Maville, FRA


water cooling pump

Power: 2,800 kW


Gear Unit type: PHP 100V


Comment: Approx. 200 gear units delivered

so far for nuclear power plants

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WN 506 648


Epicyclic Gear Unit


BHS customer: Voith Turbo, Crailsheim, GER

Operator: HaiPhong 2, CHN


hydro dynamic coupling to

cooling water pump

Power: 1,370 kW


Gear Unit type: RTG36v


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Epicyclic Gear Unit

WN 19 528 (501 399)


BHS Customer: Isotta Fraschini, Saronno, ITA

Operator: Enel Power, Brindisi, ITA


boiler feed pump

Power: 9,500 kW


Gear Unit type: PTA100


Comment: Picture shows Back-to-back test

run; approx. 200 gear units

delivered for boiler feed pumps

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WN 502 211


Epicyclic Gear Unit



Operator: Guodian Beilun Power, CHN


induced draft fan

Power: 7,020 kW


Gear Unit type: RHP64


Comment: Rising popular application in

China; five gearboxes delivered;

checking oil on slow side, high

rotordynamic requirements due

to eight meter long coupling

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Epicyclic Gear Unit

WN 502 211



Operator: Guodian Beilun Power Plant, CHN


exhaust gas induced draft fan

Power: 7,020 kW


Gear Unit type: RHP64


Comment: five gearboxes delivered; hydrostatic

shaft lifting on slow side; high

rotordynamic requirements due to

eight meter long coupling to the fan

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Epicyclic Gear Unit

WN 506 573

Operation in: Geothermal power plant

BHS customer: GE Rotoflow, Los Angeles, USA

Operator: Orkuveita Husavikur,

Husavik, ISL

Application: Between expansion turbine and

generator

Power: 2,610 kW


(ratio i = 16.68)

Gear Unit type: RTG56CS


Comment: Compound star design for

realization of high rations

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WN 506 525


Epicyclic Gear Unit

Operation in: Geothermal Power Plant

BHS customer: GE Rotoflow, Los Angeles, USA

Operator: Ormat Industries,

Steamboat Springs (NV), USA

Application: Between steam expansion

turbine and generator

Power: 1,320 kW


Gear Unit type: RTG36F (Speed-Pack)


Comment: Epicyclic gear is directly

mounted to the expansion

turbine (high-speed machine)

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Epicyclic Gear Unit

WN 506 581

Operation in: Industrial plant

BHS customer: Cryostar, Hesingue, FRA

Operator: Unknown

Application: Between expansion turbine

and generator

Power: 120 kW


Gear Unit type: RTG14 in housing 16


Comment: For energy recovery purposes

about 300 epicyclic gearboxes

from 60 to 4,180 kW have been

delivered so far

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By courtesy of Siemens AG


Integral Gear Unit

WN 518 580

Operation in: Combined Cycle Power Plant

BHS Customer: Siemens Turbomachinery

Equipment, Leipzig, GER

Operator: Power Seraya, Singapore, SNG


compressor (Fuelgas)

Power: 1,883 kW


Gear Unit type: TGC65


Comment: More than 50 integral gear units

for fuel gas compressors

delivered for different customers

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WN 518 342


Integral Gear Unit

Operation in: Geothermal Power Plant

BHS Customer: Atlas Copco Mafi Trench,

Santa Maria, USA

Operator: ENEL North America, Stillwater

(NV) + Saltwells (MA), NV, USA

Application: Between steam expansion

turbine and generator

Power: 14,547 kW


Gear Unit type: TGC72


Comment: Order of seven gearboxes

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Diaphragm Coupling

WN 527 656

Operation in: Gas-steam power plant

Operator: Energomash,

St. Petersburg, RUS


and generator

Power: 10,000 kW

Speed: 6,096 rpm

Nominal torque: 38,100 Nm

Type: TwinTors MKB300FS


Comment: Order of more than 40 couplings

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Rotor Turning Gear Unit

WN 531070 + (518 491)


Hamm-Uentrop, GER


Operator: RWE Power AG, GER

Application: Between steam turbine and booster

pump for boiler-feed pump

Mounting: Free shaft end of gearbox

Power: 11 kW

Speed: 100 rpm

Breakaway torque: 1,750 Nm

Mass moment of inertia: 1,721.8 kg m²


Comment: Two RDVs und two parallel shaft

gear units for block D/E of the black

coal power plant

http://upload.wikimedia.org/wikipedia/commons/a/a9/Luftbild_Kraftwerk_Westfalen.jpg

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WN 530 772

By courtesy of Müllverwertung

Borsigstraße

Operation in: Waste-to-energy plant

BHS Customer: MAN Diesel & Turbo, GER

Operator: Müllverwertung Borsigstraße,

Hamburg, GER

Application: Steam turbine and generator

Mounting: Free shaft end of steam turbine

Power: 15 kW

Speed: 176 rpm


Mass moment of inertia: 383.26 kg m²

Type: RDV80


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WN 531 010 (530 668)



Operation in: CHPP / CCGT Power Plant,

Vienna, AUT

BHS Customer: Siemens AG, Erlangen, GER

Operator: Wien Energie, Vienna, AUT

Application: Mounted on bearing block of

gas turbine

Speed: 130 rpm

Break-away torque: 2,302 Nm

Type: RDV3HSO


Comment: For Siemens Gas Turbine

SGT5-4000F; so far >130 units

for this type delivered;

RDV with hydro motor

http://upload.wikimedia.org/wikipedia/commons/f/fc/Kraftwerk_Simmering_Block_2_%28BKW2%29.JPG

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By courtesy of Siemens AG

WN 531 022 (530 765)

Operation in: CHPP / CCGT, Irsching, GER

BHS Customer: Siemens AG, Erlangen, GER

Operator: Eon, Irsching, GER

Application: Gas turbine to Generator

Mounting: Mounted on bearing block of

gas turbine

Speed: 120 rpm

Break-away torque: 3,300 Nm

Type: RDV3HSO

Year of delivery: 2007 / 2008

Comment: For Siemens gas turbine

SGT5-8000H

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WN 531 315 (531 314)

Operation in: Solar Power Plant

BHS Customer: GE Nuovo Pignone, Florence, ITA

Operator: Dioxipe Solar, ESP

Application: Steam Turbine to Generator,

mounted at bearing block of turbine

Power: 15 kW

Speed: 9.4 rpm


Mass moment of inertia: 6,650 kg m²

BHS type: RDV4


Comment: Very high operating hours through

turning during whole night-time

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Application examples Power Industry 20130129status

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