APPLICATION EXAMPLE DRY MACHINING APPLICATION FIELD: ALUMINIUM WINDOWS MACHINING MACHINING Objective Remove the lubrication Tool SINGLE TOOTH END MILLS FOR ALUMINIUM DIXI 7561 SP Ø 5 / 7 / 8 / 10mm Z=1 + DLC coating CUTTING CONDITIONS Material Alu 6060 (Aluminium profile) Machine BDM-DUBUS Lubricant Without lubrication Cutting data n = 18’000 rev/min whatever the tool diameter Vf = 500 to 2500 mm/min RESULT The addition of DLC coating on DIXI tools enabled to remove the micro-lubrication and to improve the following aspects: • Removal of a degreasing operation lead by 4 full-time posts allowing improvements on productivity and delivery time, as well as the reduction of machining costs and risks due to the exposure to hazardous materials. • Ease of machine cleaning thanks to non-sticking chips • Improvement of surface finish • Increased tool life in comparison to uncoated tools DIXI POLYTOOL S.A. Av. du Technicum 37 Tel. +41 (0)32 933 54 44 [email protected] CH-2400 Le Locle Fax +41 (0)32 931 89 16 www.dixipolytool.com
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APPLICATION EXAMPLE
DRY MACHINING APPLICATION FIELD: ALUMINIUM WINDOWS MACHINING
MACHINING
Objective Remove the lubrication
Tool SINGLE TOOTH END MILLS FOR ALUMINIUMDIXI 7561 SP Ø 5 / 7 / 8 / 10mm Z=1 + DLC coating
CUTTING CONDITIONS
Material Alu 6060 (Aluminium profile)Machine BDM-DUBUSLubricant Without lubricationCutting data n = 18’000 rev/min whatever the tool diameter
Vf = 500 to 2500 mm/min
RESULT
The addition of DLC coating on DIXI tools enabled to remove the micro-lubrication and to improve the following aspects:• Removal of a degreasing operation lead by 4 full-time posts allowing improvements on productivity and delivery time, as well as the reduction of machining costs and risks due to the exposure to hazardous materials. • Ease of machine cleaning thanks to non-sticking chips• Improvement of surface finish• Increased tool life in comparison to uncoated tools
DIXI POLYTOOL S.A. Av. du Technicum 37 Tel. +41 (0)32 933 54 44 [email protected] CH-2400 Le Locle Fax +41 (0)32 931 89 16 www.dixipolytool.com
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