)PCS t 1s1 2nd 3rd Alkyd Primer / Red Oxide Primer QD Pilot ll Pilot ll 40 40 40 Alkyd Prlmer Alkyd Glos Alkyd Gloss St 3 or 5a Ztp Steel Exposed to Mild Environment 5-14 Alkyd Primer does not contenl zinc chromate or red lead which is health hazardous. Better surface preparation will ensure better performance. \ {-- )e ,ru|)r #\s JPCS 2 1st 2nd 3rd or 3rd Jotaguard 82 Jotaguard 82 Penguard Topcoat Hardtop AS / Hardtop XP 100 100 50 50 General Purpose Epoxy General Purpose Epoxy Epoxy Gloss Topcoat Aliphatic Polyurethane 5t 3 or Sa 2rrz For steelwork exposed to mild and moderate corrosivity environment 8-17 It is a natural characteristic for Penguard Topcoat epoxy gloss to chalk when exposed to ultra-violet, Hardtop AS/Hardtop XP should be adopted for better weather;ng resistance. JPCS 3 1st lnd 3rd lotaguard 82 Plot ll Plot ll 100 40 40 General Purpose Epoxy Alkyd Gloss Finish Alkyd Gloss Finish St 3 or Sa 21a For steelwork exposed to mild and moderate corrosivity environment 8- 10 Topcoating Jotaguard 82 with Pilot ll will help to improve weatherrng resistance of the system,however chemical resistance of the system depend largely on Jotaguard 82 JPCS 4 1st 2nd 3rd or 3rd Jotamastic 80 Jotamastic 80 Penguard Topcoat Hardtop AS / Hardlop XP 7E 75 50 50 Suriace Tolerant Epoxy Surface Tolerant Epoxy Epoxy Gloss Topcoat Aliphatic Polyurethane 5t 3 or 5a 2irz Steel Exposed to Mild and Moderate Corrosivity Environment 8- 12 It is a natural characteristic for Penguard Topcoat epoxy gloss to chalk when exposed UV, Hardtop As/Hardtop XP should be adopted for better weathering resistance. JPCS 5 *l lst 2nd 3rd or 3rd Bar(ier ZP / Sarrier 77 Penguard Express Fenguard Topcoat Hardtop AS / Hardtop XP 65 175 50 50 €poxy Zinc Pn'mer Fast Drying Epoxy Epoxy Gloss Topcoat Aliphatic Polyurethane Sa2ln Moderate to High Corrosivity Environment 10-15 Zinc based coating are not recommended for high alkaline and acidic environment as these may further speed up larlureSP reactrvrty ot zrnc. lb9, ^ lE'J_- JPCS 6 I St 2nd 3rd E?Eflch Pilot ll Pilot ll -1A 40 40 ffiffrffiepo;--f- Etch Primer Alkyd Gloss Alkyd Gloss Contaminant Free Galvanised, Stainless steel, Aluminrum & Mild steel 5- 10 .v tz_t Thickness of JotaEtch shJltEA. il'i[lfii:].i' ts m cr\Q JPCS 7 1st 2nd 3rd lotaEtch Penguard Express Hardtop As/ Hardtop xP 10 75 50 Modiiied Epoxy Etch Primer Fast Drying Epoxy Aliphatic Polyurethane Contaminanl Free Galvanised, Stainless steel ,Aluminium & Mild steel 8- 10 Thickness of JotaEtch shall be maintained at 10-15 microns to avoid failure. JPCS 8 1st 2nd Tankguard HB Tankguard HB 150 150 Amine Adduci Epoxy Amine Adduct Epoxy Sa21n Water, Refined & Crude Palm Oil Tank lnterior 10-12 For more details on chemical resistance please refer to Jotun. JPCS 9 lsl 2nd 3rd 2nd Re5isl t6 Solvalitt Aluminium Solvalitt Aluminium or Resist 78 Solvalitt Midtherm 2\ 75 75 30 lnorganic Zrnc Silicate Silicone Aluminium Silicone Aluminium lnorganic Zinc Silicate Silicone Acrylics Sa 2tn Steel Operatinq between 120'C -400"C Steel Operating up to 250"C 8-1 0 Solvalitt is also available in Red and White but temperature resist is up to 350'C only. Solvalitt Midtherm is also available in White Note: The {unction of lnorganic Zinc Primer is to improve Corrosion Protection JPCS 1O 1st 2nd l5t 2nd Solvalitt Aluminium Solvalitt Aluminium of Solvalitt Midtherm Solvalitt Midtherm 25 25 30 3& Silicone Aluminrum Silicone Aluminium Silicone Acrylics Silicone Acrylics Sa 2tn Steel Surface Operating above 400"C - 600'C Steel Operating up to 250"C Steel Operating up to 250'C 5-8 High temperature paint on its own generally do not have good corrosion protection property and will normally have a shorter life span compared to the system which uses an lnorganic Zinc Silicate Primer as the 1st coat. Note: Paint system pefiarmike depends an the degree of surtace preparation, better surface preparation wil! ensure be.tter pertormance. 6JOTUH i;,
12
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Appendix 3 - Technical Data for Jotun Coat System 1a (4)
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)PCS t
1s1
2nd3rd
Alkyd Primer /Red OxidePrimer QDPilot ll
Pilot ll
40
4040
Alkyd Prlmer
Alkyd GlosAlkyd Gloss
St 3 or 5a ZtpSteel Exposed toMild Environment 5-14
Alkyd Primer does not contenlzinc chromate or red leadwhich is health hazardous.Better surface preparation willensure better performance.
For steelworkexposed to mild andmoderate corrosivityenvironment
8-17
It is a natural characteristic forPenguard Topcoat epoxy glossto chalk when exposed toultra-violet, HardtopAS/Hardtop XP should beadopted for better weather;ngresistance.
JPCS 3
1st
lnd3rd
lotaguard 82
Plot llPlot ll
100
4040
General PurposeEpoxyAlkyd Gloss FinishAlkyd Gloss Finish
St 3 or Sa 21aFor steelwork exposedto mild and moderatecorrosivity environment
8- 10
Topcoating Jotaguard 82 withPilot ll will help to improveweatherrng resistance of thesystem,however chemicalresistance of the system dependlargely on Jotaguard 82
5t 3 or 5a 2irzSteel Exposed toMild and ModerateCorrosivity Environment
8- 12
It is a natural characteristicfor Penguard Topcoat epoxygloss to chalk when exposedUV, Hardtop As/Hardtop XPshould be adopted for betterweathering resistance.
High temperature paint on itsown generally do not havegood corrosion protectionproperty and will normally havea shorter life span compared tothe system which uses anlnorganic Zinc Silicate Primer asthe 1st coat.
Note: Paint system pefiarmike depends an the degree of surtace preparation, better surface preparation wil! ensure be.tter pertormance.
6JOTUH
i;,
?TJ so'+6"co-sl
Surface preparation : Blast cleaning to ISO 8501-1 : 1988, Sa 2.5
6.2.1.3 Coating System No. 1C : Maintenance Painting for Power Tool Cleaned Surface
Surface preparation : Power tool cleaning to ISO 8501-1: 1988, St 3
I PA|NTING AND COATTNG SYSTEM SCHEDULES FOR EXTERNAL AppLtCATtON )Carbon Steel Design Temperature < 110 deg C NON INSULATED in the Atmospheric Zone
I Coating System No. 1A: lnitialPainting
Surface preparation : Blast Cleaning to ISO 8501-1 : 1988, Sa 2.5
Product descriptionBdrrier 77 is a two-pack zinc rich epaxy primer.
Reccmmended useAs a primer on blast cleanedt0 further improve protecti0n
steel. Barrier 77 is used in combination withagainst corrosi0n.
advanced coating systems
Film thickness and
Film thickness, dry (pm)Film thickness, wet (pm)Thcor€tical spreading rate{m"11}
spreading rateMinimum Maxirnum Typical
25 75 5045 140 952L,2 7 ,r 1"0,5
Physical prsBertiesColourSslids {vol t/o}*
Flash point
Glossrdlater resistanceAbrasion resistenee$olvent resistanceFlexibility*Measured according
.Grey53*2
25oC * 2 {Seraflash)
FlatExcellentVery goodVery qoodGood
to lSO 3233:199B (E)
Surface FreparationAll surfaces should be clean, dry and free from conlamination. The surface shouid be assessed andtreated in acccrdance with ISO 8504.
Bare steelcleanliness: Blast cleaning to min. sa 2lz (ISO 8501-1:1988) or for maintenance uHpw] to wl2{NACE No.S/SSPC-SP 12). Roughness: using abrasives suitable to achieve grade Fine to Mediilm G{30-85 pm, Ry5) (ISO 8503-2)
Shopprimed steelClean, dry and undamaEed approved shopprimer.
Other surfacesThe coating may be used on other substrates. Please contact your local Jotun office for moreinforrnation.
SAARIER 7/ Page 1 af3
Ccnditisn during applicaticnThe temperature of the substrate should be minimum SoC and at least 3oC above the dew point ofthe air, temperature and relative humidity measured in the vicinity of the substrate. Good ventilationis required in confined areas to ensure correct drying.
Application methadsSpray Use airless sprayBrush Recommended for stripe coating and small areas, care must be taken to achieve the
specified dry film thickness.
Application dataIt'tixing ratio {volume}
It'lixingPot life {23"C}
Thinner/CleanerGuiding data airless sprayPr€ssur€ at nozzleNozzle tiBSpray angleFilter
3 part Comp. A (base) to be mixed thoroughly with 1 part Comp. B(curing agent)
Vz hour prior to use.24 hours {Reduced at higher temp.).
lotun Thinner No. 17
15 lvlPa min {150 kplcm2,2100 psi.).0.38 - 0.53 mm (0.015 - 0.021").40 - 800Check to ensure that filters are clean.
Drying timeDrying times are generally related ts air circulation, temperature, film thickness and number of coats,and will be affected correspondingly. The figures given in the table are typical with:* Good ventilation (Outdoor exposure or free circulation of air)* Typical film thickness* One codt on top of inerL substrate
Substrate temFeratureSurface dryThrcugh dryCuredDry to recoat, minimum 1
Dry to recoat, maximum 1'2
50c50 min
10d3h
100c2O min2h,tu2h
230C10 min1,5 h
sd1,5 h
400c4 min0,7 h
2d0,7 h
The given data must be considered as guidelines only. The actual drying time/times before recoatingmay be shorter or longer, depending on fiim ttrickness. ventilation/ humidity, underlying paint system,requirement for early handling and mechanical strength etc, Acomplete system can be described ona system sheet, where all parameters and special conditions could be included.
Typical paint systemBarrier 77 I x 25 - 75 Um (Dry Film Thickness)
Subsequent coating(s) by choice e.g.: Epcxy, Acrylic erVinyl.
Other systems may be specified, depending on area ef use
BARRIER 77 Page 2 of 3
StorageThe product must be stored in acccrdance with national regulations. Storage conditions are to keepthe containers in a dry, cool, well ventilated space and awa! from source oiheat andignition.Containers must be kept tightly closed.
HandIingHandle with care. Stirwell before use.Continuous stirring during application will prevent the h*avyzinc pigment frcrn settling.
For detailed information on ths health and safety hazards and precautions for use of thisprq{_u_-c,t-tsqr_ef Er!q_the_!tq!€rie_t_$,a&tr_g_qllsbeet.
DISCLAIMERThe iftformatian in this data sheet is given ro lhe besr cf our knawledge based on labaratory testing andp{a€tical experiefice. However, as fhe product is often used under caiditians beyond aur io'ntrol, w"ecannat guarantee anyttling but the quality of the product itself. t4le rese!-ye the'right to change the givendata without natice.
Packing size9 litre r"rnit: 6.75 litres Comp, A(base) in a 10 litre container and 2.25 litres Comp. B (curing agent) ina 3 litre container.
Pecking may vary from counlry l0 cOuntry according to l0cal i-equi:-ements.
Health and $afetyPlease observe the precautionary notices displayed on the container. Use under well ventilatedcondilions. Do not breathe or inhale mist. Avaid skin cantact. Spiliage on the skin shoutd i'-nmediatelybe removed with suitable cleanser, soap and water. Eyes should be weli flushed with water andmedical attention sought immediately.
Jotun is a world wide cornpany with factories, sales offices and stocks in rnore than s0 countries. For yourneerest local Jotun address please contact the nearest regional office or visit our website at w!.rw.jotun.com
ISSUED 28 AUGUST 2OO3 BY JOTUN PAINTSTHIS DATA SHEET SUPERSEDES THCISE PREVIOUSLY ISSUED
SARRIER ?7 Page 3 ol3
.J.}r'-d f no t
Technical DataPENGUARD HB
Product descriptionPenguard HB is a high build, two-pack epaxy coating based on epoxy resin with high nroiecularweight. This product is a part of a complete syste$l which is certified not to spread surface flames.
Recommended useAs an anti corrosive primer and intermediate coating for corrosisn protection of varisus substratesincluding steei. May be used in tanks far potable water. A suitable washing procedure depending onnatienal rules may be required.
Filrn thicknes$ and
Film thickness, dry {;rm}Film thickness, wet {pm}Theoretical spreading rate(m'/ll
All surfaees should be clean, dry and free from contamination. The gurface should be assessed andtreated in accordance with I5O 8504.
Bare steelCleanliness: Blasl cleaning to Sa 2% (ISO8501-1:1988). Roughness: using abrasives suitable toachieve grade Fine to Medium G (30-85 prm, Ry5) (I5O 8503-2)
Shopprimed steelClean. dry and undamaged approved shopprimer.
Coated surfacesClean, dry and undamaged compatible primer. Contact yaur lacal lotun effice for more information.
The coating may be used on other substrales. Please €sntact your local lotun office for moreinformaticn.
Condition during applicationThe temperature of the substrate should be minimum 10oC and at ieasl 3oC above the ciew point ofthe air, temperature and relative hurmidity measured in the vicinity of the substrate. Good ventilationis usually required in confined areas to ensilre proper drying. The caating should not be exposed taoil, chemicals or mechanical stress until cured. If ne€essary. Penguard Slayer, Penguard Primer,Penguard l-lB, Penguard Special may be used down to 2oC, provided a special accelerator is added.
Applicatisn methodsSpray Use airless sprayBrush Recommended for stripe coating and small areas, care must be taken to achieve the
speeified dry film thickness.
Application dataItlixing ratio (volume) 4 oarts Comp. A (base) to be mixed thorauqhly with 1 part Comp. B
(curing ag€nt)
Hixing 1/z hour prior to use.pot lif€ {23oCi B hours. (Reduced at higher temp.)
ThinnerlCleaner Jotun Thinner No. 17Guiding data airless sprayPressure at nozzle 15 MPa (150 kp/cmz 2100 psi)Nszzle tip 0.46 - 0,69 mm (0.018-0.027"1Spray angle 40 - 80oFiltar Check to ensLlre that filters are clean.
Drylng timeDrying times are generally related to air.ircuiation, temperature, film thickness and number of coatsand will be affecled correspondingly. The figures given in the table are typical with:* Good ventilation (Outdoor exposure or free circulation of air)* Typicai film thickness* One ccat 0n top 0f inert substrate
Substrate temp€rature lOoC 23oC 4OoCSurfacedry 5h Z,5h thThrough dry 16 h I h 3,5 hCured 14d 7d 3dDry to re€oat, minimum 16 h g h 3,5 hDry t0 reccatr maximum r
The given data must be considered as guideiines only. The actual drying timeltimes before recoatingmay be shorter or longer, depending on film thickness" ventilation, humidity, underlying paint system.requirement for early handling and mechanical strength etc. A complete systen'} can be described ona system sheet, where all parameters and special csndilions could be included,
PiI'JGUA** H* Fage 2of4
- Typlcal paint system1) 0n bare steel 0r shopprimer:Penguard HB 2 x t OO pm (Dry Film ?hickness)Penguard Topcoat 1 x 50 pm (Dry Film Thickness)
Penguard Primer 1 x 50 pm {Dry Film Thickness)Penguard HB 1x 1OO pm {Sry Film Thickness}Penguard Topcoat 1 x 50 ;rm (Dry Film Thickness)
Other systems may be specified, depending on area of use
SPECIAL WASHIITG PROCEDURE WHEH THIS PRODUCT IS USED IHTAf{KS FOR POTIIBLE WATER
EitherAfter the paint is cured (see dryinglcuring time above), the tank is filled wlth warm water (above 60 -80aC), which shall remain in the tank for 24 hours. Then the tank is thoroughly washed, using waterof min. 80oC together with brushes or washed with steamorAfter the paint is cured (see drying/curing time above), the tank shall be ventilated with warm air,min 23oC for 7 days. Then the lank is filled three times with warm water (min. 50oC), each filling shallremain in the t€nk for 24 hours. Finally, the tank is washed, using water of min. 50oC together withbrushes sr washed with steam
Other washing procedures may be acceptable, please contact your local Jotun representative fordetails.
StorageThe product must be stored in accordance with nsi:*aral regulfitions. Storage conditions are to keepthe ccntainers in a dry, cool, well ventilated space and away from scurce of heat andignition.Containers must be kept tightly closed.
HandlingHandle with care. Stir well before use.
Packing size20 litre uniti 16 litres Comp. A (base) in a 20 litre container and 4litres Comp. B (curing agent) in a 5litre conlaineror5lilreunit:4litresComp.A(base)ina5litrecontainerandllitreComp.B{curingagent)inallitrecontainer
Packing may vary from country to country according to loca! requiremenls.
PEhJGI-JARD HB Page 3of4
Health and safetyPlease observe the precautionary notlces displayed on lhe container. Use under well ventiiatedcondilions. Do not breathe or inhale mist. Avoid skin contact. Spillage on the skin should immediatelybe rernoved with suitable cleanser, soap and water. Eyes sl'rould be weli flushed with water andmedical attention sought immedialely.
Far detailed informatisn on the health and safety hazards and precautions for use of this?f4!9-t,ry,e_rgfg,rtg_!h€ryqte,r-r_alF_qf,€!r,pg,tqJ!!qg!1
DISC*.EIMFRThe infarmatian in this data sheet is given ta the best af our l<nowledge based on laboratory testing andpractical experience. fl}wever, as the praduct is ofren used under cofiditians beyond our control, wecanftat guarantee anything but the quality of the praduct itself. We resewe the right to change the givesdata withaut noUce.
South East Asia.10tun {SinqaD0rej Pte. Ltd.N{} 11-15, Sixth Lek Yang
Rt)ad
lurong
Singapore 6?8 :111
Phon€ +65 6?65 471 1
Fax +65 6265 7484
lotun is a Worid Wide company with factories, *ales offices end stocks in more than 50 countries. For yournearest local Jotun addregs please contact the nearest regional office qr uisit our website at www.jotun.cam
ISSUED 13 APRIL 2OO4 BY ]OTUN PAINTSTHIS DATA SHEET SUPERSFDES THOSE PREVIOUSLY ISSUED
P=l.,iGUA=3 -S Page 4 ol4
syd { a#
Technical DataHARtrTOP XF
Produet descriptionA twe-pack high sotid, aliphatic polyurethane topcoat with excellent Eloss and colour retention.
Recommended useAs a glossy topcOat over mostin a wide range of aggressive
epoxy $listems wherealmospheres.
a durable, weather-resistant finish is required
Film thickness and
Film thickness. dry {pm}Film thickness, wet (pm)Theoretical spreading rate
spreading rate]'{inimum Maximum Typical
40 80 6065 130 9s
(mzll) 15,8 7,9 10,5
Physical properties€olsurSolids (vol o/o)*
Flash point
voc
GlossGloss retentionWater resistance
.A,ccording to colour card and Multicolcr tinting systenr {MCI)63*2
30oC + 2 (Setaflash)
320 gms/ltr UK-?G6/23(97). Appendix 3
GlossyExcellenlVery good
Abrasion resistance Very goodSolvent resistance Very qoodChemical resistance Very gaadFlexibility Very qsod*Measured according to ISO 3233:1998 {E)
Surface preparation
All surfaces shouid be clean, dry and free from contamination. The surface should be assessed andtreated in accorciance with ISO 8504.
Coated surfacesCiean, dry and undamaged compatible primer. Please contact your local .lotun office for moreinformation.
Other surfacesThe coating may be used on other substrat€s. Please contact your local lotun sffice for mcreinformation"
HARf:;*3 XF Fage '! *f 4
Condition during applicatienThe temperature sf the substrate should be minimum OoC and at least 3oC abclve the dew point ofthe air, temperalure ancj reiative humidity measured in the vicinity of the substrate. Good ventilatlonis usually required in confined areas to ensure proper dryinE.
ApBlication methodsSpray Use airless spray or conventional sprayBrush Recommended for stripe coating and small areas, care must be taken to achieve the
specified dry film thickness.Roller May be used. However when using roller application care must be taken to apply
sufficient material in order to achieve the specified dry film lhickness.
Application datat{ixier$ ratie {valum*} 10 perts Comp. A {Base) to be mixed iharoughly wilh 1 pert Cori'}p. B
{Curing agent).
Pot life (23oC) 1,5 hours
Thinner/Cleaner Jotun Thinner No. 10Guiding data airless spray
Pressure at nozzle 15 MPa (150 kplcm2, 2100 psi)Nozzle tip 0.28-0.38 mm {0.011-0.017"}Spray angle 40-800Filter Check to ensure that filters are clean.
Drying timeDrying times are generaiiy related to air circulation, temperature, film thickness and numl,rer of coats,and will be affected correspondingly. The figures given in the table are typical with:* Gcod ventilation (Outdoor exposure or free circulation of air)* Typical film thickness* One coat on top of inert substrate
Substrate temperature SoC 1.OoC 23oC 4OoCSudacedry 16h 6h 3,5h 2hThroughdry 24h 14h 7h 4h- Cured 21d t4d 7d 3dDry ta recoat, minimum 24 n 14 h 7 h 4 hDry to recoat, maximum 1
1. The surface should be dry and free fram any contamination or chalking priorto applicaticn of thesubsequenl coat.
The given data n"lust be considered as guidelines only. The actuai drying timeltirnes before recoatingnray be shorter or longer, depending on film thickness, ventilation, humidity, underlying paint syst€m,requirement f*r early handling anci mechanlcal strength efc. A complete syslem can be described ona system sheet, w*ere all paramelers and special cr:nditicns c*uld be :ncluded.
HARDTCP XF Page 2 of4
Typical paint systern
Jolac0te Universal I x 150 pmHardtop XP I rt 5O pm
lotamastic B7 1 x 15S pmHardtopXP Lx 6Opm
(Dry Film Thickness)(Dry Film Thickness)
(Dry Film Thickness){Dry Film Thicknessi
Other systems may be specified, depending on arGa of use
StorageThe proeluct must be stored in accordance with natlonal regulations. Storage conditions are to keepthe containers in a drry, cool, well ventilated space and away from source of heat and ignition.Conteiners must be kept lightly closed.
HandlingHandle with care" Stir well before use.
Packing size20 litre unit: 18,2 litres Comp, A (base) in a 20 litre container and 1,8 litres Comp. B {curing agent) ina 3 litre container or5 litre unit: 4,55 litres Comp. A (base) in a 5 lilre container and O.45 litre Comp. B {curing agent) in a1 litre c0nlaiiler
Packing rnay vary frorn country to country according to local requirements.
Health and safetyPlease observe the precautionary notices displayed on the contalner. Use under well ventilalecjconditions. Do not breathe or inhale mist. Avoid skin contact. Spillage on the skin should immedietelybe removed with suitable cleanser, soap and water" Eyes should be i,rell flushed with waLer andmedical attention sought immediately.
Fcr detailed infsrmation on the health and safety hazards and precautions for use af thisp.r-o*dl4$.q.eLsf qr!S_!,he_tsa!erra!-9,e!e-tr_9A!Eqheqt_,
DISCLAIMERThe infornation in thfs data sheef is given to the best af aur knowledge based an laboratory testing andpractical experience. However, as the product is aften used under conditians beyond ourco'ntro!, wicannot guarantee anVthing but the quality of the product itself. We reserve the right ta change the givendata without notice.
Head Office & Nordic Europe ' Middle East South fast AsiaJotun A/5 lotun paints {Europe) Ltd. Jotun U.A.E Ltd. LLC" lorun (singapore} pte. Ltd.P.O. Box 2021 Stather Road. Ftixborough No 11-15. Sixth Lok Yang
N-324S Sandefiord North Lincolnshire Dt{15 Al Quoz Industrial Area Road