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ABC Ltd. Water Management System Lagos Port, Nigeria Technical ProposalWater Management System Rev0 Page 24 of 27 Water supply pumps
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Page 1: Appendix 3 Final

ABC Ltd.    Water Management System 

Lagos Port, Nigeria 

Technical Proposal‐ Water Management System Rev‐0    Page 24 of 27 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Water supply pumps 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page 2: Appendix 3 Final

GRUNDFOS HS HORIZONTAL SPLIT CASE tHE GRUNDFOS GIANt MAxIMUM FlOw FOR MUltIplE ApplIcAtION AREAS

GRUNDFOSHORIZONTAL SPLIT CASE

The Grundfos Horizontal Split Case is the giant in the Grundfos product range. It combines double suction ports with high flow and in-line pipe connection. The Horizontal Split Case virtually eliminates radial loads by hydraulically balancing the liquid within its casing and it offers benefits like improved efficiency, minimised vibration, extended seal and bearing life and low noise levels.

Grundfos application areas:• Industrialplants•Publicwatersupply•Districtcooling/heatingplants•Air-con/heatingsystems•Fireprotection•Coolingsystems• Irrigation

GRUNDFOS Management A/SPoul Due Jensens Vej 7 DK-8850 BjerringbroTel: +45 87 50 14 00

www.grundfos.com

9690

5270

110

8

Page 3: Appendix 3 Final

The hORizONTal SpliT caSe iS The GiaNT iN The GRUNDFOS pRODUcT RaNGe. iT cOmbiNeS DOUble SUcTiON pORTS wiTh hiGh FlOw aND iN-liNe pipe cONNecTiON. The pUmp cOveRS a wiDe RaNGe OF applicaTiON aReaS aND cONTiNUOUSly pROviDeS eFFicieNT aND Reliable peRFORmaNce DUe TO iTS RObUST DeSiGN

HORIZONTAL SPLIT CASEINtRODUctION

The split case is characterised by its ability to virtually eliminate radial loads by hydraulically balancing the liquid within the casing. This balancing ability is made possible by the unique double volute construction, which provides two individual volute passageways to guide the flow in the casing. Moreover, the split case provides the unique double suction function, which extends the life of the pump by neutralising the axial forces. The double volute and double suction construction has a number of great benefits:• Improvedefficiency• Minimisedvibration• Extendedsealandbearinglife• Quietoperation

One man maintenanceThe split case pump features an exceptional bearing house/sealchamberconstruction,whichmakesitunnecessary to remove the top casing half in order to maintain the pump. That means that one person can easily access the bearing house and inspect seals, sleeves and bearings without the strain of heavy lifting. Consequently, the Horizontal Split Case guarantees a minimum of downtime because of the simplicity of its maintenance.

Broad band high efficiencyThe impeller design of the split case has been specifically matched to the casing of the pump in ordertoprovidebroadbandhighefficiency.Asaresult, the operating costs of the horizontal split case are reduced dramatically giving it a profitably low life cycle cost.

Performance area for the Horizontal Split Case

10 20 40 100 200 400 1000 20003000Q [m³/h]

810

15

20

30

405060

80100

150

200[m]H

HS50 Hz

Areas of application• Industrialplants• Publicwatersupply• Districtcooling/heatingplants• Air-con/heatingsystems• Fireprotection• Coolingsystems• Irrigation

Technical data:• Flowupto2500m³/h• Headupto150m• Liquidtemperaturesfrom0°Cto+100°C• Operatingpressureupto16bar

peRFecT balaNce

The curve shows the performance of Grundfos Horizontal Split Case pumps

Page 4: Appendix 3 Final

HORIZONTAL SPLIT CASEtHE DEtAIlS

FlexiblegridcouplingThe flexible grid coupling is called the Rolls-Royce of couplings because it is able to compensate for misalignments to a certain degree. The flexible grid coupling comes as a standard feature in the Horizontal Split Case.

RenewableneckringsAllHorizontalSplitCasepumpsareequippedwithrenewable neck rings as a standard feature, which means that there is only wear on the bronze neck ring in the area between impeller and pump casing. This way the renewable neck rings help protect the costly casing.

DoublesuctionThe unique double suction function extends the life of the pump and motor by neutralising the axial forces.

DoublevoluteThe double volute function eliminates radial loads by hydraulically balancing the liquid within the casing. Three major advantages are improved efficiency, minimised vibration and extended seal and bearing life.

Easy replacementThe bearings and shaft seals can be replaced without dismantling the upper casing, which makes maintenance simple and reduces downtime.

Clockwiseandcounter-clockwiseoperationThe motor can be connected to split case pumps at both shaft ends, which provides you with the flexibility to place the motor where it is most convenient in the installation.

Page 5: Appendix 3 Final

Life Cycle Cost (LCC) analysis is an objective standard that allows you to benchmark different pump solutions and suppliers, based on initial investment and the costs of installation, maintenance and energy.

By considering LCC when choosing your pumps, you can help reduce CO2 dramatically and thereby make an important contribution to the well-being of our planet.

Save mONey while SaviNG The plaNeT

HowtocalculateLifeCycleCost(LCC)

LCC = Cic + Cin + Ce + Co + Cm + Cs + Cenv + CdCic = initialcosts,purchasepriceCin = installation and commissioningCe = energy costsCo = operation cost (labour cost)Cm = maintenance and repair costsCs = downtime costs (loss of production)Cenv = environmental costsCd =decommissioning/disposalcosts

HORIZONTAL SPLIT CASESUStAINABIlItY

Energycostsaccountforupto90%oftheoverallcostof a pump during its lifetime. In other words, thinking about energy efficiency can save you a lot of money.

ThiNkiNG bUilDiNGSAtGrundfosCBS,wearealwaysthinkingbuildings,andour products contribute to making buildings that can almost think for themselves. We do not just consider our products as stand-alone devices – we consider them an integral part of a living building whose purpose is to function in the best way possible for its inhabitants.

Grundfos CBS offers products across the full range of applications, including heating, air conditioning, waste water, booster systems, fire protection systems and district energy.

Our expertise is founded in decades of global experience and we are proud to share our knowledge with our clients. We are also determined to take the lead on new technologies and innovation opportunities.

To learn more about Grundfos CBS and to find out how we can be of assistance, contact Grundfos or visit us at www.grundfos.com/commercialbuilding.

Make the most of Grundfos CBS – visit the Thinking Buildings Universe at www.grundfos.com/commercialbuilding. Our website contains a range of services that function as your online Grundfos CBS expert:

• QuickPumpSelectionwithanextensive productdatabaseanddimensioningtoolthathelpsyouchoosetherightpumpforyourneeds

• E-learningprogrammethatletsyouimproveyourspecialistknowledge

• AccesstoThinkingBuildingsE-News,whichkeepsyouuptodateonthelatesttechnology,productinformationandbackgroundmaterial

• Lexiconwhereyoucanlookupdefinitions ofrelevantprofessionalterms

Welcome to the Grundfos CBS Thinking Buildings Universe!

explORe OUR ONliNe UNiveRSe

AnLCCprocesswillshowthemostcosteffectivesolution within the limits of available data.

Page 6: Appendix 3 Final

GRUNDFOS HORIZONTAL SPLITCASE PUMPSThe Reliable & efficienT WoRkhoRse

GRUnDfos HS PUMPS

Page 7: Appendix 3 Final

IntroductIon The Grundfos HS horizontal splitcase pump is an unstop-pable workhorse. The HS delivers high efficiency perform-ance and low life-cycle costs. The highly reliable hydraulic design combined with the service-friendly layout of the splitcase housing assures maximum benefits for the user. All HS pumps are tested to ensure the performance require-ments are achieved prior to delivery. The HS is a well-built, reliable splitcase pump proudly offered by Grundfos – the splitcase pump market leaders!

Technical DataFlow, Q: 10 to 2500m3/hrHead, H: 5 to 148mMotor, range: 1.5 – 600kWMotor, cycles: 50 Hzoperating Pressure: 16 bar, max.Liquid temperature: up to 100°cdischarge Sizes: 50 – 350mmImpeller Sizes: 242 – 630mm

Applicationsthe Grundfos HS pumps are used in these main fields of application:

Commercial systems• Air-conditioningandchilledwatersystem• Watercondensingsystemsandcoolingtowers• Districtheatingplantsandheatingsystems

Industrial systems• Processcoolingandchilledwatersystems• Industrialheatingsystems• Washdownandcleaningsystems

Water distribution• Publicwaterworks• Non-potablewatersystems

Irrigation and agriculture• Fieldirrigation(flooding)• Sprinklerirrigation

PuMP dEScrIPtIon• Thepumpsarenon-self-priming,centrifugalvolute pumps with radial suction and radial discharge ports and horizontal shaft.

• SuctionanddischargeflangesarePN16accordingto EN1092-2(DIN2501).

• Thepumpislong-coupledwithatotallyenclosedfan- cooled standard motor with main dimensions to IEc and dIn standards and mounting designation B3 (IM1001).

• Themechanicalshaftsealhasdimensionsaccording to En 12756.

• Therotatingassemblyisdynamicallybalanced according to ISo 1940 class G6.3.

• Impellersaredoublesuctionprovidinglongoperating, corrosion free life. Impellers are constructed in ASTMB584bronzeandarehydraulicallybalanced.

• GrundfosHSpumpsareavailableinthreedifferent variants:1. Pump with motor and base frame.2. Bare shaft pump with base frame.3. Bare shaft pump; ie pump without motor and without base frame.

• Thesplit-caseconstructionenablesremovaland dismantling of the internal pump parts, e.g. bearings, wear rings, impeller and shaft seal, without disturbing the motor and pipework.

• Replaceablecasewearringsprotectthepumpcasing while reducing maintenance costs and maintaining high operating efficiencies.

• Pumpandmotoraremountedonacommonbase frameintheformofawelded,steelC-channelprofile.

• Bronzeshaftsleevesprotecttheshaftandhelpwith fixation of the impeller.

Page 8: Appendix 3 Final

SELLINGFEATURES Pump casing• Compensateddoublevolutedesignvirtuallyeliminates radial forces caused by a hydraulic imbalance inherent inpumpvolutes• Doublevolutedesignextendssealandbearinglife, minimizingnoiseandvibration,andimproving operating efficiency – meaning less wear and lower maintenance costs

Bearing Housing• Grundfos superior design combines seal and bearing chamberstoallowinspectionwithoutremovingthetop halfofthepumpcasing–savingtime,reducingtheuse of lifting equipment, and decreasing the safety risk• Compact,robusthousingconstructionhasa360-degree machinedfitandlimitsshaftdeflectionandoptimizes alignment

Impeller• Extendedvanesandenlargedeyecontributetoa reductioninvibrationandnoise

Coupling• Grundfosspecifiedgridcouplingdesignedtomeetthe pumptorquerequirementsprovideslongservicelife and reduced maintenance costs

Motor

Base plate

Impeller

Pump housing

Couplingguard-stainlesssteel

Coupling-Grid

Shaft

Wear ring

Bearing housing

Shaftsleeve

Shaft seal

Bearing

Page 9: Appendix 3 Final

20 25 30 40 50 60 80 100 150 200 250 300 400 500Q [m�/h]

10

14

20

30

40

50

60

80

100

120

140

[m]H

HS

2-pole, 50 HzVers ion 5

125- 100-305

125- 100-280100-80-24265-50-242

20 30 40 50 60 80 100 150 200 300 400 500 600 800 1000 1500 2000 3000Q [m�/h]

4

56

8

10

15

20

2530

40

5060

80

100

150

200

[m]H

HS

4-pole, 50 HzVers ion 5

400-350-397

350-250-630

350-250-498

300-250-381

300-250-305

300-200-489

250-200-381

250-200-305

200-150-508200-150-483

200-150-381

200-150-305C

200-150-305A

1 50-1 25-381

150-125-305

125-100-381

125-100-305

125-100-280

100-80-356

100-80-242

65-50-331

65-50-242

60 80 100 150 200 300 400 500 600 800 1000 1500 2000 2500Q [m�/h]

4

5

6

7

8

10

15

20

30

40

50

60

70[m]H

HS

6-pole, 50 HzVers ion 5

400-350-397

350-300-508

350-250-630

350-250-498

300-250-381

300-250-305

300-200-489

250-200-381

200-150-508

200-150-483

HSRANGEovERvIEW 2/4/6 PoLE MotorS DoCUMENTATIoN Data Booklet• Technicalproductdescriptions• Productapplications• Performancecurves• Accessories• AvailableinWebCAPS

I&O• Installationandoperation• Warningsandsafetyrequirements• Targetedforinstallers,servicers,andend-users• Shippedwiththepump

Service Instructions• Descriptionofserviceprocedures• Intendedforservicetechnicians• AvailableinWebCAPS

WebCAPS/WinCAPS• Pumpselectionprogram• PDFliteraturefilesavailable• Servicevideos• Replacementpumpinformation• PumpCADdrawings

10 Ways to Kill Your HS Pump

1. Overwork itWorkthepumpcontinuouslyathighercapacities,flows,heads,or speeds than originally specified.

2. Starve itNevergreaseoroilthepump.

3. Choke it• Lowerthewaterlevelinthesump.• Letthesuctionstrainerclogandnevercleanit.• Letthetemperatureoffluidrisewithoutraising the suction pressure.

4. Fry itoperateatshutofffora longtimewiththebypass lineclosedtightwillconvertyourpowertoheat.

5. Poison itChangethepumpedfluidwithoutcheckingwiththemanufac-turer(forexampleaddingchemicals).

6. Stab itRemovethesuctionstrainerswhichwillintroducegrit,sand,andscaleintothefluid.

7. Break its limbsImposeheavypipingloadsonthesuctionanddischarge nozzle, either through initial misalignment or through thermal expansion.

8. Shake itDon’talignatinstallationorinstallonaflimsyfoundation.

9. Drown itFor a packed pump with a drain for the gland leakage: • Plugthedrainwithacigarettebutt,gumorpaper.• Removethewatershield.• Lineupthesplitsonthepackingrings.

10. Neglect check-ups• Ignorethemanufacturer’srecommendationsfor “check-ups”• Don’tcheckpacking,gaskets,o-rings,or other small parts. • Don’teverrepaintit,orlubricatethecoupling, if required. • Don’tcheckvibration.

IMPoRTANTSERvICE&INSTALLATIoNINFoRMATIoN

Page 10: Appendix 3 Final

Being responsible is our foundationThinking ahead makes it possible

Innovation is the essence

FOr PrODuCT requeSTS, PleASe CONTACT:[email protected]

GruNDFOS A/SPoul Due Jensens Vej 7DK-8850 BjerringbroTel: +45 87 50 14 00

www.grundfos.com/industryThe name Grundfos, the Grundfos logo, and the payoff Be–Think–Innovate are registrated trademarks owned by Grundfos Management A/S or Grundfos A/S, Denmark. All rights reserved worldwide.

PN 9

7718

637

Page 11: Appendix 3 Final

ABC Ltd.    Water Management System 

Lagos Port, Nigeria 

Technical Proposal‐ Water Management System Rev‐0    Page 24 of 27 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dosing pumps 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page 12: Appendix 3 Final

DIGITAL DOSING

GRUNDFOS DME/DMS

Page 13: Appendix 3 Final

No more complicated calculations

In the past, traditional dosing equipment forced you to resort

to complicated calculations to find the right setting. The exact

dosage required to ensure that your dosing system was econo-

mical and safe had to be found by trial and error. And you

would have to do it all over again whenever you needed to

make adjustments. That all changed when Grundfos brought

you Digital Dosing. Now, you simply specify the dosage you

want and let the pump do the rest – with perfect confidence

that you will get what you want.

Digital Dosing represents innovation in its purest form. This

patented Grundfos solution uses new principles and methods

to set an entirely new standard for dosing technology. It makes

your job a lot easier and your results a lot better.

Focus on user-friendliness

Digital Dosing is about complete precision combined with

complete user-friendliness. It is made possible through the

use of an innovative drive principle in a diaphragm dosing

pump. More technical information can be found elsewhere in

this brochure, but all you really need to concern yourself with

is the easy-to-use control panel. Just push the buttons a few

times to specify the dose you want, and the pump will take care

Digital Dosing represents innovation in its purest form!

of the rest. Quite simply, Digital Dosing means that what you

set is what you get.

Proven technology

Ever since Digital Dosing was introduced, enthusiastic custo-

mer responses have shown that there was a real demand for

better dosing technology. Aside from the obvious advantages

of precise, trouble-free dosing, many customers point to the

remarkable reliability of Grundfos Digital Dosing as a key

benefit. This is technology you can trust.

We have always been confident that Digital Dosing was the

way to go, and satisfied users worldwide now support this

conviction. In effect, Grundfos has set the agenda for the

future of dosing. And you can trust us to remain ahead of

the game.

To give even more enterprises the chance to benefit from

Digital Dosing, we have expanded the product family to cover

the full range from 2,5 ml/hour to 150 l/hour – all handled

by just a few highly versatile and efficient models. So if you

haven’t gone digital yet, we urge you to try it out. You will

never want to go back.

Page 14: Appendix 3 Final

The DME 150-10

with side mounted

control panel.

Your benefits

Digital Dosing is the result of true Grundfos innovation. We

are always working with new methods, materials and tech-

nology with a specific goal in mind: to bring you products

that make a difference. To use technological advances to

bring you real benefits, not just features that may seem im-

pressive but have limited true value.

Fast, simple and accurate dosing

Be your own dosing specialist

Reduction in logistics costs

Easy installation, priming and calibration

Optimal dosing of difficult liquids

3 | GRUNDFOS | DIGITAL DOSING

Page 15: Appendix 3 Final

Accurate dosing -

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The large Digital Dosing range

comprises two pump models

housed in the same size cabinet.

Both are equipped with brushless

DC motors.

The smaller Digital Dosing range comprises five pump models housed in two cabinet sizes.

These use a stepper motor to ensure precise dosing.

Grundfos Digital

5 | GRUNDFOS | DIGITAL DOSING

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Page 17: Appendix 3 Final

What you set is what you get

The push-button control panel lets you set the pump to

deliver exactly the dosage you need. Simply decide how

many millilitres or litres of dosing additive you want, punch

in the numbers, and let your Digital Dosing pump do the rest.

If you need 4.67 l/h, you use the control panel to set 4.67 l/h,

and you get 4.67 l/h. With Grundfos, nothing but real precision

is good enough.

Smooth and gentle dosing

Grundfos dosing pumps give you full control over the speed,

acceleration, and position of the diaphragm. The gentle and

steady connecting rod movement minimises pressure peaks

in the dosing head and discharge line and eliminates the

vibrations associated with traditional dosing pumps. This all

means that the additive is discharged more evenly, ensuring

precise dosing.

Full stroke length

The full stroke length is an important part of the Digital

Dosing approach to optimum performance. It makes the pump

less vulnerable to build-up of gases in the dosing head, thereby

ensuring maximum precision and optimal stroke length.

Easy priming

You can make your Grundfos dosing pumps run at full capacity

by pressing the 100% key. This ensures that the pump is fully

primed with additive before a new process begins. Once priming

is complete, the pump automatically returns to the previous

setting. Easy!

- Grundfos Digital Dosing

6 | GRUNDFOS | DIGITAL DOSING

Page 18: Appendix 3 Final

Fieldbus

Grundfos dosing pumps can be equipped with a fieldbus com-

munication module. This lets you benefit from many types

of information sharing. For example, the Digital Dosing pump

can supply performance data and status information to be

used for quality control, preventive maintenance, and future

reference. You can monitor and control pumps from your PC,

and you will receive immediate on-screen warnings if some-

thing should go wrong in the system.

Fewer models cover all needs

Grundfos covers the vast majority of all dosing needs with

just seven Digital Dosing models. Capable of supplying from

2.5 ml/hour to 150 l/hour, the range is sure to include a solu-

tion for you. It also allows for significant savings on logistics.

Impressive range of features

The standard features of the Digital Dosing pumps reflect

Grundfos standards, which makes them quite impressive in

their own right. All pumps feature manual operation, full pulse

control, analog 4-20 mA control, timer-based batch control,

pulse-based batch control, and switch-mode power supply

(100-240 V, 50–60 Hz). Even more features are available as

options if you need them.

Many mounting options

Grundfos dosing pumps are easily adapted to your placement

requirements. You can choose between pumps with a side-

fitted or front-fitted control panel to ensure that you have

unobstructed access to the panel and display.

- what you set is what you get

7 | GRUNDFOS | DIGITAL DOSING

Page 19: Appendix 3 Final

Trouble-free installation

Reflecting the Grundfos approach to user-friendliness, a Digital

Dosing pump takes only a moment to install: just place it

where you want it and plug it in. Going digital couldn’t be

simpler.

Wide range of accessories

Digital Dosing is supported by a large selection of accessories

to meet your system requirements. Unlike the “options” offered

by many other pump suppliers, these accessories are not neces-

sary for precise pump operation. They simply ensure that the

Digital Dosing pump is fully compatible with the rest of your

installation.

Simple calibration

The Digital Dosing pump lets you be your own dosing special-

ist! It features special software to make calibration as easy

as possible. Just place a graduated glass under the pump and

activate the program. The pump will then perform 100 strokes

and indicate how much it thinks it has pumped. Adjust the

figure as necessary, and you’re done.

The Digital Dosing range gives you

complete flexibility and precision

with just seven models.

what you set is what you get

8 | GRUNDFOS | DIGITAL DOSING

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Page 20: Appendix 3 Final

Accurate dosing from 2.5 ml/h- to 150 l/h

9 | GRUNDFOS | DIGITAL DOSING

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Page 21: Appendix 3 Final

*

*

Sophisticated technology for simple operation

Grundfos dosing pumps are based on innovative technology.

New principles and methods have been employed to create

patented solutions you won’t find anywhere else.

Motor-driven connection rod

The motor-driven connection rod remains in contact with the

diaphragm throughout the discharge/suction cycle. This

keeps the diaphragm under control at all times.

Full stroke length

The Digital Dosing pumps give you the optimal stroke length

every time. The amount of additive discharged through the

dosing head is always the maximum possible in each cycle.

This makes the pump much less vulnerable to build-up of

gases in the dosing head, thereby improving precision and

priming capabilities.

The menu system is designed for maximum user-friendliness.

The logical structure makes it easy to operate the Digital

Dosing pump.

*Only DME model 60-10 and 150-4

10 | GRUNDFOS | DIGITAL DOSING

Page 22: Appendix 3 Final

Technical specifications

Pump type DME 2-18 DME 8-10 DME 12-6 DME 19-6 DME 48-3

Capacity at max. pressure [I/h] 2.5 7.5 12 18.5 48

Max. pressure [bar] 18 10 6 6.2 2.6

Setting range 1:1000 1:1000 1:1000 1:1000 1:1000

Stroke frequency [min¯¹] 180

Suction lift [m] 6

Viscosity* [mPa] 500 100

Power supply [V], [Hz] 1×100-240, 50-60 Hz

Accuracy [%] ±1% repeatability

Product range and performance data DME 2.5 ml/h - 48 l/h

Pump type DME 60-10 DME 150-4

Capacity at max. pressure [I/h] 60 150

Max pressure [bar] 10 4

Setting range 1:800 1:800

Stroke frequency [min¯¹] 160

Suction lift [m] 6

Viscosity* [mPa] 3000 at 50% capacity

Power supply [V], [Hz] 1×100-240V, 50-60 Hz

Accuracy [%] ±1% repeatability

Product range and performance data DME 75 ml/h - 150 l/h

Pump type DMS 2-11 DMS 4-7 DMS 8-5 DMS 12-3

Capacity at max. pressure [I/h] 2.5 4 7.5 12

Max pressure [bar] 11 7 5.4 3.4

Setting range 1:100 1:100 1:100 1:100

Stroke frequency [min¯¹] 180

Suction lift [m] 6

Viscosity* [mPa] 500

Power supply [V], [Hz] 1×230, 50 Hz - 1×120, 60 Hz - 1x100, 50 Hz

Accuracy [%] ±1% repeatability

Product range and performance data DMS 25 ml/h - 12 l/h

*Spring-loaded valves

11 | GRUNDFOS | DIGITAL DOSING

Page 23: Appendix 3 Final

The Grundfos Digital Dosing range

0

0 2 4 6 8 10 20 40 60 80 100 200Q [l/h]

2

4

6

8

10

12

14

16

18P [bar]

DME 2 -18

DME 60 - 10DME 8 - 10

DME 19 - 6DME 12 - 6

DME 150 - 4

DME 48 - 3

DME 2.5 ml/h to 12 l/h

Cabinet size 1, consisting of 3 stepper motor driven models. Max. pressure rate: 18, 10 and 6 bar

DME 19.5 ml/h to 48 l/h

Cabinet size 2, consisting of 2 stepper motor driven models. Max. pressure rate: 6.2 and 2.6 bar

DME 75 ml/h to 150 l/h

Cabinet size 3, consisting of 2 brushless DC motor driven models. Max. pressure rate: 10 and 4 bar

DMS 25 ml/h to 12 l/h

An excellent alternative to the Digital Dosing DME range consisting of 4 synchronous motor

driven models. Max. pressure rate: 11, 7, 5.4 and 3.4 bar

Grundfos covers the vast majority of all

dosing needs with just seven Digital Dosing

models. Capable of supplying from

2.5 ml/hour to 150 l/hour.

12 | GRUNDFOS | DIGITAL DOSING

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Page 24: Appendix 3 Final

Pressure

Time

The advantages of the variable speed motor used in

Grundfos dosing pumps are immediately evident when

you compare them with standard pumps. The gold curve

shows the pressure conditions in a traditional solenoid

pump. Here, pressure peaks can be as high as 2.5 times

the counter-pressure.

Grundfos dosing pumps give you far better control of the

process. As shown by the blue curve, pressure in a Digital

Dosing unit builds up to the level of the counter-pressure

and is controlled throughout the suction and discharge

phases.

Variable speed for smooth dosing

The variable speed motor used in the DME series maintains

full control over the diaphragm through-out the suction and

discharge phases. The result? A better, more even mix. Also,

a unique anti-cavitation function makes it possible to extend

the suction phase for extra protection. The slower suction

phase ensures correct additive intake every time – even when

dosing high-viscosity liquids.

The best dosing solution on the market

With Digital Dosing, Grundfos brings you the best dosing solu-

tion on the market. Customers all over the world appreciate

the advantages of Digital Dosing: No more complicated

calculations, high installation costs, or expensive accessories

– just perfect precision with complete ease.

Why settle for less?

“The new technology behind the stepper motor that

makes precise dosing possible is what really convinced

us to choose Grundfos as a dosing pump supplier. Our in-

vestment has resulted in highly precise dosing, improved

product quality, and higher productivity.” Ralf Kammerer,

Technical Manager at Wisthoff Glassworks, Group

Gerresheimer

13 | GRUNDFOS | DIGITAL DOSING

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Page 25: Appendix 3 Final

www.grundfos.com

VEN

TUR

E I/

S

Being responsible is our foundationThinking ahead makes it possible

Innovation is the essence

Innovation in its purest form

Grundfos created digital dosing – both as a concept and

by developing the world’s first ever digital dosing pump

range. Our digital dosing pumps represent innovation in

its purest form, and this patented new method sets an

entirely new standard for dosing technology. It enables

our customers to achieve extreme accuracy literally at

the touch of a button.

Ongoing research and development

The digital dosing pump range is only one example of

how Grundfos remains at the forefront of pumping

technology. At Grundfos, research and development is

an ongoing process, and a very large proportion of our

annual earnings is channelled straight back to develop-

ing new innovative pump solutions.

Committed to our customers

Grundfos offers a full range of pumps and pumping solu-

tions with more than 170,000 product variants to choose

from. With Grundfos as your partner you can be sure of

100% commitment, before and after the sale, backed by

an efficient global service network, 24 hours a day. 96

530

572

09

05

Page 26: Appendix 3 Final

ABC Ltd.    Water Management System 

Lagos Port, Nigeria 

Technical Proposal‐ Water Management System Rev‐0    Page 24 of 27 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Waste water pumps 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page 27: Appendix 3 Final

The Se & SL rangeS DepenDable wastewater hanDling

GRUNDFOS SE & SL rangES SUbmeRSible aND DRy-iNStalleD waStewateR pUmpS

0.9 - 30 kw 2, 4, 6 pOle

Page 28: Appendix 3 Final

2

GRUNDFOS SE & SL rangES

rEnEwEd and ExpandEd, thE highESt totaL EfficiEncy pumpS yEtthe renewed and expanded ranges of Grundfos Se and Sl wastewater pumps con-tinue the tried and trusted Se and Sl story, providing technologically advanced pumps for wastewater handling.

Designed for demanding situations, the Grundfos Se and Sl pumps are available with the innovative technologies and functionality that Grundfos brings to pumps and pump systems, ensuring optimised performance and pumps with the highest wire-to-water efficiency yet.

new hydraulicsthe very nature of wastewater is challenging, with dry solids content varying over time. Similarly, water use has not remained static either. However, the demands on the wastewater pump remain the same: in addition to being as efficient as possible, it must also pump media containing large solids, rags and fibres without clogging the pump.

the Se and Sl ranges are available with the S-tube impeller – the only impeller on the market designed to take on these challenges. the simple and robust design of the S-tube impeller meets the requirements of today’s wastewater with varying solids content, offering world class hydraulic efficiency without compromising free passage.

dEpEndabLE pumpS at work

the Se and Sl wastewater pumps are designed for the transfer of drainage and surface water, domestic, municipal and industrial wastewater, and process water. they can be permanently installed using an auto-coupling guide-rail system or with a fixed pipe connection, and are also for freestanding installation or as portable utility pumps.

Designed for the transfer of wastewater in:• networkpumpingstations• wastewatertreatmentplants• publicbuildings• industry.

The SE and SL wastewater pumps can handle:• drainageandsurfacewater• municipalwastewater• wastewaterwithfibres• industrialwastewater• processandcoolingwater.

Page 29: Appendix 3 Final

3

GRUNDFOS SE & SL rangES

tEchnoLogiES for thE SE & SL rangES, by grundfoS

at Grundfos, our commitment is to introduce break-through technologies for the wastewater market, raising the bar and setting new standards for wastewater pump systems and solutions.

Optimum wire-to-water efficiency is ensured by the tech-nologies that we put into our pumps and pump systems.

the highest motor efficiency, the adaptive intelligence that can be built in, the design and functionality and the S-tube impeller ensure the best total efficiency, the lowest life cycle costs and trouble-free operation for your waste-water pump systems and solutions.

grundfos blueflux® guarantees the highest motor efficiency from Grundfos. the Grundfos blueflux® label guarantees that the motor technology used is ahead of cur-rent market standards, and either meets or exceeds global legislative requirements for motor efficiency, where these apply.

autoADAPT describes the intelligent controls that allow a Grundfos pump system or solution to autonomously adapt its operation to dynamic operating conditions in the application. this results in a substantial reduction in service calls, savings on energy consumption and on installation and commissioning costs. autoADAPT opens up for the benefits of remote surveillance and management, making life easier while saving time and money.

what we call smartdesign describes the functional design of our products that com-bines elegant appearance with smart features, created with customer needs in mind. smartdesign doesn’t only look good; the design also makes installation, operation and maintenance of the product easier and more user-friendly.

the S-tube impeller is the only impeller available in the wastewater market that does not compromise either hydraulic efficiency or free passage through the pump. Offering simplicity in design and operation, we expect the S-tube impeller will be the impeller of choice for wastewater applications in the future.

Page 30: Appendix 3 Final

4

GRUNDFOS SE & SL rangES

what thESE pumpS can do for youShared between the SE and SL wastewater pumps are a range of features offering functional-ity that meets your needs. Installation, operation and maintenance of your SE or SL pump are made easy and user-friendly. also available in stainless steel versions, the SE and SL ranges of pumps can be tailored to your requirements.

iE3 motor efficiency the highest standards of motor efficiency ensure substantial energy and cost sav-

ings with a standard Grundfos ie3 norm motor modified with fan, modified bearings, changed motor housing to support submersible use, and shaft seal.

intelligent adaptive controls aUtOADAPT builds intelligent monitoring and controls into the pump system, ensuring

tangible benefits during the operational cycle. installation and commissioning costs are reduced substantially, pump reliability is increased, and operation is with low energy consumption.

integrated analogue sensors in addition to the standard thermal sensor in motor windings, many analogue sensor

versions and a digital moisture switch offer complete monitoring of pump condition, offering you the advantage of continual surveillance, warnings and alarms.

Lifting handle the lifting handle is designed for optimum point-of-balance, ensures correct lifting and

will protect the auto-coupling sealing.

Smooth, easy to clean surface the extremely robust impact-resistant stainless steel sleeve provides an easy-to-clean

smooth surface.

one cable to the pump with just one cable containing sensors and power supply, an important at-risk area is

removed, simplifying pump installation, commissioning and maintenance.

moisture proof connector the innovative and patented stainless steel cable connection ensures that liquid cannot

penetrate through the cable inlet into the motor.

patented SmartSeal the patented Grundfos SmartSeal auto-coupling gasket provides a completely leak-

proof connection between the pump and the base unit of the auto-coupling system.

Easy to open clamp the stainless steel clamp assembly system requires no tools for the quick and easy

disassembly of pump from motor unit, offers easy access for pump maintenance. the bolts used on larger pumps are easy to remove and do not require special tools.

Page 31: Appendix 3 Final

5

GRUNDFOS SE & SL rangES

optimaL impELLEr choicE:

double mechanical shaft seal efficient single-unit cartridge shaft seal system ensures longer operation time with less

downtime and is easy to replace in the field, without the need for special tools.

Short rotor shaft Compact motor construction reduces vibrations to protect shaft seals and bearings, and

this ensures longer operational lifetime with less maintenance.

Liquidless motor cooling Solid-block stator housing with built-in cooling conduits efficiently transfer excess heat

to the pumped liquid via a solid cast iron flange, for continuous operation, even in dry installations.

Smarttrim patented easy adjustment of the factory-set impeller clearance helps maintain maxi-

mum pump efficiency and does not require special tools or dismantling the pump.

greater free passage For applications with required high operating hours and where dry matter content is up

to 3%, the S-tube impeller with spherical free passage up to 160 mm is perfect. the world class hydraulic efficiency that doesn’t compromise free passage means better solids han-dling capabilities and greater non-clogging capabilities.

higher dry matter content For applications with required low operating hours and where dry matter content is over

5%, the SuperVortex impeller with spherical free passage up to 100 mm is ideal. the vortex generated in the pump housing keeps fibres or gassy sludge moving, ensuring trouble-free operation.

Page 32: Appendix 3 Final

6

GRUNDFOS SE & SL rangES

no compromiSEthe Se and Sl ranges of submersible and dry-installed wastewater pumps are available in the following versions:

SE1/SEV 1.1 - 30 kw 2, 4, 6 poleSL1/SLV 0.9 - 30 kw 2, 4, 6 pole

these heavy duty wastewater pumps offer the best total, wire-to-water efficiency yet seen with ie3 motor effi-ciency and new hydraulics, including the S-tube impeller, which offers outstanding hydraulic efficiency and excel-lent non-clogging capabilities, without compromising free passage.

the S-tube impeller developed by Grundfos includes a tube-shaped channel impeller and a pump housing around it that matches the tube shape through the entire pump.

in particular, we have succeeded in reducing vibration and resolving sealing issues. Vibration is reduced by means of a unique method for statically and dynamically balancing the impeller, and a unique and patented sealing system designed to ensure the highest reliability over time.

these pumps come with a replaceable wear ring or Smarttrim system. both systems ensure optimum impel-ler clearance and will return the pump to full efficiency when applied.

the Se and Sl wastewater pumps are designed for the transfer of drainage and surface water, domestic, munici-pal and industrial wastewater, and process water. they can be permanently installed using an auto-coupling guide-rail system or with a fixed pipe connection, and are also for freestanding installation or as portable utility pumps.

pErformancE curVES

5 7 10 15 20 30 40 50 70 100 150 200 300Q [l/s]

5

678

10

12

20

30

40

50

6070

H[m]

20 40 60 80 100 200 400 600 Q [m³/h]

50 Hz

SE&SL 1.1 - 11 kW SE&SL 9 - 30 kWTM

05 3

576

1312

Page 33: Appendix 3 Final

7

GRUNDFOS SE & SL rangES

SubmErSibLE pumpS that work with your SyStEm

the Sl range is created to optimise performance in your system; minimising known risk factors and reducing main-tenance requirements. Remarkably durable, the Sl range offers long lasting, service friendly submersible wastewa-ter pumping.

the highest standards of motor efficiency ensure sub-stantial energy and cost savings. motors are based on ie3 components, improving motor efficiency and prolonging pump life. Sl pumps are available in variants with a stain-less steel impeller.

the SL1/SLV range 0.9-30 kw, 2, 4 or 6 pole

hEaVy duty opEration, SubmErgEd or dry-inStaLLEd

the Se range of pumps is built for years of trouble-free operation. the Se range can operate submerged or dry-installed without motor cooling, and is extremely reliable and very easy to service.

a number of material variants are available for Se pumps, from variants with a stainless steel impeller to stainless steel variants for aggressive environments, meeting the stand-ards eN 1.4408 and eN 1.4517/1.4539.

the SE1/SEV range 1.1-30 kw, 2, 4 or 6 pole

Page 34: Appendix 3 Final

Being responsible is our foundationThinking ahead makes it possible

Innovation is the essence

9816

4501

/051

2/W

ATER

UTI

LITY

/106

99-D

&I

grunDfoS Holding a/SPoul Due Jensens Vej 7DK-8850 BjerringbroTel: +45 87 50 14 00

www.grundfos.comThe name Grundfos, the Grundfos logo, and the payoff Be–Think–Innovate are registrated trademarks owned by Grundfos Management A/S or Grundfos A/S, Denmark. All rights reserved worldwide.

Page 35: Appendix 3 Final

ABC Ltd.    Water Management System 

Lagos Port, Nigeria 

Technical Proposal‐ Water Management System Rev‐0    Page 24 of 27 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Storage tanks 

 

 

 

 

 

 

 

 

 

 

 

 

Page 36: Appendix 3 Final
Page 37: Appendix 3 Final

ABC Ltd.    Water Management System 

Lagos Port, Nigeria 

Technical Proposal‐ Water Management System Rev‐0    Page 24 of 27 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Storm Water Drainage 

 

 

 

 

 

 

 

 

 

 

 

 

Page 38: Appendix 3 Final

FOR SURFACE WATER AND

SEWERAGE APPLICATIONS

Wavin X-Stream®Foul and Stormwater Drainage System

Product Guide

Intelligent Solutions for Below Ground Projects

EPICJ344 X721

Juli 2007

Page 39: Appendix 3 Final

TELEPHONE:+31(0)523 624 911

FAX+31(0)523 624 600

[email protected]

Wavin X-Stream –

Unique triple-action

secure fit

New generation drainage pipe system

The Wavin X-Stream system is a new generationof plastic pipes for main drainage of foul water andstormwater. No other system has ever had suchtight, secure connections – and yet be so easy topush-fit and seal.

X-Stream structured wall

polypropylene (PP) pipe systems

incorporate a unique new design for fast,

secure assembly.

Unique socket and seal design

Patented, specially sculptured

connectors combine with a unique non-

handed sealing ring design to make both

push-fit connection and tight, reliable seal

easier to achieve than ever before.

WAVIN X-STREAM FOUL & STORMWATERDRAINAGE SYSTEM

Introduction to X-STREAM – from Wavin

Page 40: Appendix 3 Final

www.wavinoverseas.com 3

WAVIN X-STREAM FOUL & STORMWATERDRAINAGE SYSTEM

Product Guide: Contents

WAVIN X-Stream DRAINAGE SYSTEMIntroduction to X-STREAM from Wavin � Contents

System introduction 4-7

Low insertion force – secure joint 4

System benefits 5

Applications 6

Product Range 8-14

Wavin: the completedrainage experts 14

Quality Assurance 15

Health & Safety 15

Technical Advice and Assistance 15

Contents

WAVIN X-STREAM FOUL & STORMWATERDRAINAGE SYSTEM

Product Guide: Contents

Page 41: Appendix 3 Final

TELEPHONE:+31(0)523 624 911

FAX+31(0)523 624 600

[email protected]

New connectiontechnology

The Wavin X-Streamsystem combinesunique design featuresto achieve fast andexceptionally reliableconnections.

Each connectorsocket is contoured intwo stages to guideand grip the structuredwall polypropylenepipe as it is inserted.A uniquely designedring seal completes thetight interference fit.

Wavin X-Stream:

Low insertion force -

secure joint

Triple action tight fit

Each secure connection is achievable

with lower push-in force than before (see

graph 1). For pipes up to DN400, manual

assembly is possible by just one person.

With the sealing ring positioned between

the first and second rib of the pipe length

to be connected, the pipe is inserted into

the connector socket. The new

connection technology then has three

elements working together:

1 Within the socket, the first contours

guide the pipe into position.

2 The second contours then grab and

joint the pipe end in its final, correct

position, while

3 The moulded rib on the sealing ring is

deflected into a tough lock-in position

The result is a remarkably secure

connection achieved with significantly

less effort.

Twin-extruded pipe

The pipe is manufactured by a twin

extrusion process. Two layers are

simultaneously extruded, one inside

the other, and heat welded together in

one continuous process.

The outer wall is corrugated, while the

abrasion resistant inner surface is

smooth to ensure excellent hydraulic

performance. The twin wall construction

helps to maintain flexibility so that the

pipe has the capability partly to deform

under excess loading while maintaining

leak-tight connections.

First contours: guiding push-in pipe Second contou

1

WAVIN X-STREAM FOUL & STORMWATERDRAINAGE SYSTEM

System introduction

Graph 1 Push-in force (N)

Tests have shown that with the X-Stream sculptured connectors you can reduce the push-in force with more than 50%!

Graph 1 shows how the push-in force reduces when comparing X-Stream with standard non-sculptured connectors.

400

350

300

250

200

150

100

50

0Push-in test (force in N)

Standard non-sculptured

Pus

h-in

(N)

X-Stream sculptured

351

156

Page 42: Appendix 3 Final

www.wavinoverseas.com 5

WAVIN X-STREAM DRAINAGE SYSTEMSystem Introduction � Benefits

Availability

The innovative X-Stream system offers a

choice of sizes from DN150mm up to

DN800mm to suit the project needs of

planners and installers. Pipes are available

in 3m and 6m lenght. There is a full range

of fittings to cover all pipe sizes, including:

Couplers Bends

Branches Adaptors

System benefits

Particular features and benefits of the Wavin

X-Stream include:

Patented socket and seal: More than

50% lower push-in force to achieve

connections - for faster and easier

installation.

Tight fit into couplers and other fittings:

greater pipeline integrity without leakage.

Light weight: for easy handling and

reduced Health & Safety risks on site.

Flexible: able to cope with ground

movement without loss of integrity.

Good chemical resistance: abillity to

cope with highly-contaminated waste

flow.

Excellent flexibility: includes adaptors for

easy connection to other materials.

Full fittings range: includes adaptors for

easy connection to e.g. Tegra manholes.

Light grey inner wall: facilitates

inspection/maintenance and use of

CCTV.

Abrasion resistant: pipe lining designed

to withstand wear from any abrasive

solids within the flow.

urs: grip pipe

Ribbed seal:

pre-insertion

Ribbed seal:

after full insertion

32

Lowinsertionforce

Lightweight

Securejoints

WAVIN X-STREAM FOUL & STORMWATERDRAINAGE SYSTEM

System benefits

Page 43: Appendix 3 Final

TELEPHONE:+31(0)523 624 911

FAX+31(0)523 624 600

[email protected]

Wavin X-Stream:

For combined or

separate drainage

Applications

Wavin X-Stream isa structured wallpolypropylene pipedesigned for all non-pressurised gravitydrainage systems,including local authorityor municipal networks.Two versions areavailable to reflectspecific applicationtypes.

X-Stream StormwaterDrainage SystemBlack Pipe (SN8)

For surface water and stormwatergravity drainage applications

FUNCTION

Surface water and stormwater drainage

TYPICAL LOCATIONS

Roads/highways

Rail track

Airports

Golf courses

Landfill/land reclamation sites

X-Stream Foul WaterDrainage SystemTerracotta Pipe (SN8)

For foul water and combinedapplications

FUNCTION

Main and lateral sewer pipe networks

Also suitable for surface water and

stormwater drainage as part of a

combined system

TYPICAL LOCATIONS

Housing developments

Retail parks

Industrial parks

Business parks

CombinationsThe X-Stream stormwater drainage

system can be combined with

Wavin infiltration systems like Wavin

Q-Bic and Aquacell.

CombinationsThe X-Stream foul water drainage

system can be combined with

Wavin Tegra manholes and

inspection chambers.

WAVIN X-STREAM FOUL & STORMWATERDRAINAGE SYSTEM

Applications

Page 44: Appendix 3 Final

www.wavinoverseas.com 7

WAVIN X-STREAM DRAINAGE SYSTEMApplications

System versatility

Wavin X-Streamsystem includes arange of precision-manufactured fittingsto enable fullinstallation versatilityto suit each locationand application.All fittings incorporate the same unique

sculptured sockets as pipe

connectors (see page 5) for fast, easy

insertion and secure tightly-sealed fit.

WAVIN X-STREAM FOUL & STORMWATERDRAINAGE SYSTEM

Applications

Page 45: Appendix 3 Final

TELEPHONE:+31(0)523 624 911

FAX+31(0)523 624 700

[email protected]

TELEPHONE:+31(0)523 624 911

FAX+31(0)523 624 600

[email protected]

The Wavin X-Stream systemoffers inlet connectors invarious sizes (all changesreserved).

The Wavin

X-Stream

Inlet Connectors

14

WAVIN X-STREAM FOUL & STORMWATERDRAINAGE SYSTEM

Product Range

Product range Wavin X-Stream inlet connector

SW 110/400 FR SW 125/200 FR SW 160/250 FR TW 150/250 FR

SW 110/500 FR SW 125/250 FR SW 160/300 FR TW 150/300 FR

SW 110/600 FR SW 125/300 FR SW 160/400 FR TW 150/400 FR

SW 110/600 COR SW 125/400 FR SW 160/500 FR TW 150/500 FR

SW 125/500 FR SW 160/500 COR TW 150/500 COR

SW 125/500 COR SW 160/600 FR TW 150/600 FR

SW 160/600 COR TW 150/600 COR

SW 160/800 COR TW 150/800 COR

SW = Smooth Wall

TW = Twin Wall

FR = Frankische Pitch

COR = Corma Pitch

Page 46: Appendix 3 Final

www.wavinoverseas.comwww.wavinoverseas.com

Wavin is Europe’s leading supplier of

plastic pipe systems for Building and

Installation, and for Civils and

Infrastructure. The Wavin Group has

operations in 27 European countries at

over 50 manufacturing and sales sites, as

well as a network of agents and licensed

partners worldwide.

50 years of innovation andexpertise

In 2005, Wavin celebrated the 50th

Anniversary of its founding. It began with

the launch of the first large diameter

plastic pipes for water distribution. Since

then, the Wavin name has earned an

unrivalled reputation as a benchmark for

the strength, quality and reliability of its

ever-expanding range of products – and

for its innovative and tailor-made solutions

for the Building and Construction

Industries.

Total water management

There is no better demonstration of

Wavin special expertise than in the area

of water management. For foul water,

rainwater and stormwater drainage, as

well as for drinking water distribution and

for hot and cold water plumbing, Wavin

has the complete package of solutions.

The full range of Wavin drainage systems

extend from rooftop guttering to surface

water removal and underground main

sewers. The new X-Stream system

represents a major progress in the field

of product design and technology.

Wavin – The

Complete Drainage

Experts

Quality assurance

Wavin X-Stream Foul and Stormwater

Drainage System has been designed and

manufactured according to the European

EN 13476 standard for product quality

and in-service performance.

Health & Safety

Because the Wavin X-Stream system has

low weight, particularly when compared

to other pipe materials such as concrete

and vitrified clay, risks to installation

personnel on site are significantly reduced.

Connection of pipe lengths to couplers

and other fittings requires low push-in

force to achieve a tight fit. Installation is

therefore fast and easy, reducing the need

for heavy equipment. This has further

Health & Safety benefits because it

enables open-trench time to be reduced.

Technical Advice andAssistance

Wavin expertise in providing complete

drainage solutions is not limited to the

manufacture and supply of products.

Professionals can also have full confidence

in receiving comprehensive support at any

project stage from system selection and

planning to installation and maintenance.

Wavin Overseas offers technical advice

and guidance to assist planners and

installers with the new Wavin X-Stream

Foul and Stormwater Drainage System.

15

WAVIN X-STREAM DRAINAGE SYSTEMApplications

WAVIN X-STREAM FOUL & STORMWATERDRAINAGE SYSTEMDrainage experts

Page 47: Appendix 3 Final

Wavin Overseas B.V.Rollepaal 19, 7701 BRP.O. Box 159, 7700 ADDedemsvaart, The NetherlandsPhone: +31/523-624911Fax: +31/523-624600E-mail: [email protected]

Wavin X-Stream®Foul and Stormwater Drainage System

Product Guide

All information in contained in this literature is given in good faith. The user should, however check that the productis suitable for purpose, in the application for which it shall be used. Please ensure compliance with all health andsafety requirements. Whilst continuing its programme of continuous development, Wavin Overseas B.V. reserves theright to modify or extend any published information without any prior notification. No responsibility can be acceptedfor any error, omissions or incorrect assumptions.

The complete drainage expertsWavin provides complete solutions for drainage fromrooftop to main sewers below ground, including:

Above Ground ProjectsRainwater guttering and drainage

Soil and waste drainage

Below Ground ProjectsSurface water drainage

Foul water drainage: gravity and pumped sewers

Stormwater attenuation and infiltration

www.wavinoverseas.com

Page 48: Appendix 3 Final

ABC Ltd.    Water Management System 

Lagos Port, Nigeria 

Technical Proposal‐ Water Management System Rev‐0    Page 24 of 27 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inspection Chambers 

 

 

 

 

 

 

 

 

 

 

 

 

Page 49: Appendix 3 Final

September 2008

System Data SheetWavin Tegra 315 WAJ

INSPECTION CHAMBER

System description

The Tegra 315 WAJ is the compact

solution for 110mm OD underground

sewerage and drainage pipe systems

around private housing development

and other buildings.

The access junction facilitates easy

installation and is versatile with an

adjustable cover and frame. It offers a

wide array of flow profiles for all

110mm drainage applications.

The Wavin access junction also uses

Wavin’s innovative Wafix seal ring

which ensures watertightness and

durability.

System benefits

Full plastic in PVC-U

Corrosion resistant and durable.

Adjustable frame and cover

Tilts and rotates to suit site

conditions. Can be push-fitted into

either a Tegra riser or a Tegra base.

Ten flow profile designs

Giving you options for all 110 mm

drainage applications.

Extremely smooth internal surface

Minimises the risk of blockages and

maximises flow characteristics.

Excellent chemical resistance

Wafix sealing construction

Water tight pipe and shaft

connections

Rodding radius on top of inlets

and outlet

Easy access for rodding and

inspection equipment

Intelligent Solutions for Below Ground Projects

Documentation

The following documentation on the Wavin Tegra 315 WAJ isalso available:

Wavin Chambers brochure (2008 )

WAvin ED Leaflet Tegra 315.qxd:A4 26-02-2009 16:00 Pagina 1

Page 50: Appendix 3 Final

Applications

The Wavin Tegra 315 WAJ provides easy access for inspection and cleaning ofsewerage and drainage systems in and around the house. The Wavin Tegra 315 WAJ base isavailable in 10 different flow profiles. Risers are offered to give the user maximum allowabledepth and are suitable for use with the adjustable frame and cover. A Tegra 315 WAJ riserincorporates a ring seal. When fitted with the frame and connected to a Tegra 315 WAJ base,it gives an invert of between 370 – 440mm without cutting a riser segment. Two risers will give aninvert of between 530 – 605mm. Shallower depths can be achieved by cutting the riser. Concentricgrooves in the riser act as a cutting guide for that purpose.

Below Ground Projects

Wavin Tegra 315 WAJ

Inspection chamber

Quality requirements

The Tegra 315 WAJ / IRL is kitemarked and certified to BS 7158: 1989.

Patents: G.B. Patent 2 224 047, I.E. Patent.

Contact details

Wavin Overseas B.V.

Rollepaal 19, 7701 BR

P.O. Box 158, 7700 AD

Dedemsvaart, The Netherlands

Phone: +31/523-624911

Fax: +31/523-624600

E-mail: [email protected]

www.wavinoverseas.com

Range

* Shallower depths can be achieved by cutting the riser. For that purpose concentric grooves in the riser act as a guide.

Wavin offers complete solutions for private and public sewers. Besides the Wavin Tegra 315 WAJ chamber,Wavin also offers:

Wavin Tegra 1000 manholes

Wavin Tegra 600 inspection chambers

Wavin Tegra 400/425 inspection chambers

Base Riser

Flow profile Size Size L

(mm) (mm) (mm)

1 Straight (180º) 110 370 – 440 * (1 riser)

530 – 605 (2 risers)

2 Left or right hand bends 90º

3 Left hand junction 90º

4 Right hand junction 90º

5 Left hand junction 45º

110

6 Right hand junction 45º

7 Left hand 90º and 45º junctions

8 Right hand 90º and 45º junctions

9 Left and right hand 45º junctions

10 Two 90º inlet junctions

S

Pipe connections are assured through the

proven Wavin Wafix rubber ring socket

design (for 110mm OD smooth pipes).

The Wafix sealing construction assures an

absolutely watertight connection.

WAvin ED Leaflet Tegra 315.qxd:A4 26-02-2009 16:00 Pagina 2

Page 51: Appendix 3 Final

ABC Ltd.    Water Management System 

Lagos Port, Nigeria 

Technical Proposal‐ Water Management System Rev‐0    Page 24 of 27 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Manholes 

 

 

 

 

 

 

 

 

 

 

 

 

Page 52: Appendix 3 Final

September 2008

System Data SheetWavin Tegra 600

INSPECTION CHAMBER

System description

The Wavin Tegra 600 is a 600mmpolypropylene (PP) inspection

chamber for use in public sewers asaccess for inspection, cleaning and

maintenance. This revolutionarychamber offers advantages such as

tight fitting, easy handling, shorterinstallation time, less maintenanceresulting in cost effectiveness that

plastic provides in contrast totraditional materials. The flexible

connections at the base allow a 15ºvariance in angle of the connected

pipe. Wavin Tegra 600 is a uniquechamber and one of the most robust

types when used with a corrugatedshaft. Its performance is unaffected by

the quality of the installation.

System benefits

Adjustable pipe connectors

Allowing a 15º free angular deflection

of the connected pipe.

Corrugated single wall shaft

Provides excellent resistance to

heavy traffic loads and ground

movement.

Low weight

Easy to install, no cranes needed.

Base connections in 6 different

flow profiles

The base is available in 6 different

flow profiles. All profiles have

adjustable base connections.

Adjustable cover

Easy to install and adjust grating and

cover to street surface level.

Simple and reliable in-situ

connection possible in the shaft

Additional pipe connections can be

made.

Excellent chemical and corrosion

resistance

Non-porous, smooth internal

surface

The excellent design of the flow

profile prevents building up of

deposits and blockages. The

chamber is easy to clean, low

maintenance is required.

Intelligent Solutions for Below Ground Projects

Documentation

The following documentation on the Wavin Tegra 600 is alsoavailable:

Wavin Tegra 1000 and Tegra 600,

Product and Technical Guide (2005)

WAvin ED Leaflet Tegra 600.qxd:A4 26-02-2009 16:01 Pagina 1

Page 53: Appendix 3 Final

Applications

The Wavin Tegra 600 provides easy access for inspection, cleaning and maintenance insewer and drainage systems in traffic and non-traffic areas, as well as in unstable soil

conditions. Wavin Tegra 600 can be installed in narrow situations, a big advantage compared tolarge concrete inspection chambers. Because of its high quality raw material, the Tegra 600 can

be installed in the street, also in direct contact with asphalt. The Wavin Tegra 600 chamber canwithstand up to 25 metric tons wheel load (2.5 x testing load for traffic class SLW60).

The Wavin Tegra 600 can also be used as a sandtrap in rainwater discharge systems and as a cham-ber for metering.

Below Ground Projects

Wavin Tegra 600

Inspection chamber

Base Shaft

Flow profile DN DN L (mm)

1 Straight 160/200/250

315/400* 600 700 - 6000

2 Bend 30º

3 Bend 60º 160/200

4 Bend 90º 250/315

5 Tee

6 Cross

Many accessories area available, e.g. adapter,

covers, seals and in-situ connectors.

Contact details

Wavin Overseas B.V.

Rollepaal 19, 7701 BR

P.O. Box 158, 7700 AD

Dedemsvaart, The Netherlands

Phone: +31/523-624911

Fax: +31/523-624600

E-mail: [email protected]

www.wavinoverseas.com

Range

Each flow profile has adjustable pipe connections (except *).

An angular variance of 7.5º in each direction is possible.

Wavin offers complete solutions for private and public sewers.Besides the Wavin Tegra 600 chamber, Wavin also offers:

Wavin Tegra 1000

Wavin Tegra 400/425

Wavin Tegra 315

Product specifications

Diameter DN 600Material Polypropylene (PP)Colour Black/coral redInstallation depth 0.8 – 5 metersChemical resistance Sewer environmentLoad bearing capacity Heavy trafficCovers A15 – F900, light to heavy traffic

Quality requirements

All Wavin Tegra chambers are subject to testing and quality control accordingto ISO 9002 Quality Assurance system. The chambers are also certified byindependent institutes, e.g. Deutsche Institut für Bautechnik in Bonn(Germany), DTI (Denmark), TIN (Poland), CSTB (France), etc.

CoBRT 7 Inital IBDiMAT/2000-02-1025AT/2001-04-1049DIBT Berlinz-42.1 - 338

WAvin ED Leaflet Tegra 600.qxd:A4 26-02-2009 16:01 Pagina 2

Page 54: Appendix 3 Final

January 2009 version 1

System Data SheetWavin Tegra 1000

MANHOLE

System description

The Wavin Tegra 1000 manhole is areal breakthrough in sewer technology,presenting the “missing link” to a total

plastic sewer system: the full size1000mm manhole.

The advanced design of the ribstructure and shape of the cone gives

the required strength and stabilityagainst heavy traffic load.

System benefits

Complete plastic in HDPE

Corrosion resistant, durable.

90% lighter than concrete

manholes

Easy to handle and install.

Resistant to heavy traffic load

Simple and reliable in-situ

connections

Additional pipe connections can be

made in the shaft

Adjustable height

The shaft can easily be cut every

12.5 cm to adapt the manhole to the

required installation depth.

Lower installation costs

Due to the adjustable height and the

easy connection of extra pipes.

Completely tight

Due to the rubber ring sealing.

Variety of installation depths

By joining shafts, installation depths

can range from 1 to 6 meters, with a

maximum groundwater level of 5m.

Excellent chemical resistance

Tegra 1000 is made from PE, which is

resistant to a great number of

chemical agents.

Intelligent Solutions for Below Ground Projects

Documentation

The following documentation on the Wavin Tegra 1000 is alsoavailable:

Wavin Tegra 1000 and Tegra 600,

Product and Technical Guide (2005)

WAvin ED Leaflet Tegra 1000.qxd:A4 26-02-2009 16:02 Pagina 1

Page 55: Appendix 3 Final

Applications

The Wavin Tegra 1000 provides easy access for inspection, cleaning and maintenance insewer and drainage systems in non-traffic and traffic areas. The load bearing capacity on aninstalled manhole is more than 40 tons truckload.

The Wavin Tegra 1000 has a spacious 600mm or 640mm entrance and a diameter of 1000mm.The manhole is supplied with an inside ladder and optional telescopic safety rod. Cutting indicationsare clearly indicated on the shaft every 12.5cm, so that it can easily be cut to the required depth.Extra “in-situ” pipe connections can easily be made.

Wavin Tegra 1000

Manhole

Range

Base Shaft*

Flow profile DN DN L (mm)

1 Straight 180º 160/200/250 1000 125 - 1000

315/400

2 Bend 15º

3 Bend 30º 200, 315

4 Bend 45º

5 Bend 90º 200

6 Left and right 160, 200,

hand junction 315

6 Empty base

Accessories are available, e.g. in-situ connections

of solid wall pipes, ladder extensions and rubber

ring seals.

* Inside ladder included

All Wavin Tegra 1000 flow profiles with connections DN 160and DN 200 can be supplied with adjustable connectors onrequest. An angular variance of up to 15º is possible for eachconnection.

Wavin offers complete solutions for private and public sewers.Besides the Wavin Tegra 1000 manhole, Wavin also offers:

Wavin Tegra 600

Wavin Tegra 400/425

Wavin Tegra 315

Product specifications

Diameter DN 1000Material Polyethyleen (PE-HD)Colour BlackInstallation depth 1 - 6 meters*, with a maximum

groundwater level of 5 meters.Chemical resistance Sewer environmentLoad bearing capacity Heavy trafficCovers A15 – F900, light to heavy traffic

* 1-6 meters with standard installation conditions.

For other depths, please contact Wavin.

Below Ground Projects

Contact details

Wavin Overseas B.V.

Rollepaal 19, 7701 BR

P.O. Box 158, 7700 AD

Dedemsvaart, The Netherlands

Phone: +31/523-624911

Fax: +31/523-624600

E-mail: [email protected]

www.wavinoverseas.com

Quality requirements

All Wavin Tegra chambers are subject to testing and quality control accordingto ISO 9002 Quality Assurance system. The chambers are also checked byindependent institutes, e.g. Deutsche Institut für Bautechnik in Bonn(Germany), DTI (Denmark), TIN (Poland), CSTB (France), etc.

CoBRT 7 Inital IBDiMAT/98-01-0-0405-01AT/2004-04-0568DIBT Berlinz-42.1 - 313

WAvin ED Leaflet Tegra 1000.qxd:A4 26-02-2009 16:02 Pagina 2

Page 56: Appendix 3 Final

ABC Ltd.    Water Management System 

Lagos Port, Nigeria 

Technical Proposal‐ Water Management System Rev‐0    Page 24 of 27 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sewer Pipes 

 

 

 

 

 

 

 

 

 

 

 

 

Page 57: Appendix 3 Final

September 2008

System Data SheetWavin PVC Sewer Systems

PVC SEWER SYSTEMS

System description

The Wavin PVC gravity sewer systemsare suitable for drain and undergroundsewer applications. The easy push-fitrubber ring jointing system is durable,corrosion free and light weight. Thediameter varies from 82 to 630 mm.

Wavin PVC sewer systems arecomplete and reliable, offering a widevariety of solutions. PVC sewer pipesand fittings can easily be combinedwith Wavin inspection chambers.

System benefits

Complete sewer system

Wide range of (transition) fittings

Easy to install

Easy installation due to the rubber

ring push-fit system. A tight and

durable connection is ensured.

High chemical resistance

Wavin PVC offers a considerable

resistance to a large number of

chemical agents.

Light weight

The low weight of the system makes

it easy to install. It also reduces

transportation, handling and

installation costs.

Corrosion and abrasion resistance

Durable, complete plastic system.

Smooth interior, free of

incrustations

The smooth interior of Wavin PVC

pipes and fittings prevents the build-

up of deposits, assuring low friction

loss and high flow rates. These high

flow rates continue for the life of the

pipe system.

Cost effective

The many advantages of Wavin PVC

ensure a lower installed cost com-

pared to other piping systems.

Maintenance free

Wavin PVC pipes and fittings do not

rust, corrode or promote build-up of

deposits on the system interior.

Intelligent Solutions for Below Ground Projects

Documentation

The following documentation on the Wavin PVC sewer systemsis also available:

Wavin PVC Wafix; Product List (2007)

Wavin KG Product List; (2006)

Wavin Osma Below Ground Installation Manual (2008)

Page 58: Appendix 3 Final

Applications

The Wavin PVC sewer systems are plastic drainage systems designed for both foul andsurface water applications in housing, industrial, commercial and highway drainage. The

smallest sizes from these ranges (e.g. 82 – 200mm) are also used for in-house soil, waste andvent applications. PVC sewer pipes are also used as shafts for inspection chambers.

Wavin Conference Papers on the design of buried pipes are available on request.

Above Ground Projects

Wavin PVC Sewer Systems

Raw materialPolyvinyl chloride (PVC)

Jointing methodRubber-ring

Density (g/cm3)1.40

Yield strenght50 – 55 N/mm2

Yield failure50 – 150 %

E-modulus3000 N/mm2

Melting pointCa. 90ºC

Vicat softening point80 ºC

Specific heat1.00 kJ/kg • K

Coefficient of heatconduction0.16 W/mk

Linear coefficient of expansion0,8 • 10-4 mm/mºC

Quality requirements

The Wavin PVC sewer systems meet all major European standards. They areproduced in accordance with EN 1401 / EN 13476 and in compliance withthe relevant ISO standards.Product quality marks guarantee the customer a strict and continuouscontrol on raw materials, production, dimensions and identification.

Contact details

Wavin Overseas B.V.

Rollepaal 19, 7701 BR

P.O. Box 158, 7700 AD

Dedemsvaart, The Netherlands

Phone: +31/523-624911

Fax: +31/523-624600

E-mail: [email protected]

www.wavinoverseas.com

Product specificationsRange

The Wavin PVC sewer pipes and fittings are availablein various ranges:

The Wafix fitting range from The Netherlands

and France.

The Wavin KG range from The Netherlands.

The Wavin OsmaDrain from the United Kingdom.

Brand Sizes (in mm) AccessoriesWafix 110 – 630 Reducers, access

fittings, adaptorconnectors, gullies.

Wavin KG 100 – 500OsmaDrain 82, 110, 160

The Wavin PVC sewer systems can be connected tovarious inspection chambers and manholes:

Wavin Tegra 315, 400, 600 inspection chambers

Wavin Tegra 1000 manhole

Wavin OsmaDrain inspection chambers

All data expressed in this leaflet are for promotional purposes only. The properperformance of our product is dependent upon many factors and in-situ conditions.For this reason Wavin will not accept any liability due to improper use of this leaflet. Inorder to guarantee the performance of our products we strongly advise to contact ourproduct and applications specialists.

Page 59: Appendix 3 Final

ABC Ltd.    Water Management System 

Lagos Port, Nigeria 

Technical Proposal‐ Water Management System Rev‐0    Page 24 of 27 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pressure Pipes 

 

 

 

 

 

 

 

 

 

 

 

 

Page 60: Appendix 3 Final

January 2009 version 1

System Data SheetWavin PE pressure pipes

PE PRESSURE PIPES

System description

Wavin offers a comprehensive rangeof PE pressure pipe systems designedfor potable water, gas and industrialapplications and rising mains. WavinPE pressure pipes are manufactured

from high-density polyethylene, PE100.PE is especially suitable for pressureapplications due to the high flexibility

level. PE also guarantees impactresistance even at low temperatures.

System benefits

High reliability and proven service

performance

PE is the preferred choice,

particularly in buried pipe systems

like gas distribution systems.

High impact resistance

Wavin PE shows an enormous resist-

ance against surge and fatigue.

Resistance to low temperatures

Due to its high ductility, toughness

and elasticity, Wavin PE gives no

problems during installation and

operation at low temperatures.

Excellent chemical resistance

Wavin PE is resistant to a large

number of chemical agents.

Smoothness of bore

Optimal flow through smooth

interiors.

Ease of assembly

Because of the good fuse-ability and

flexibility of PE, long lengths can be

assembled outside the (narrow)

trench. The fused joints are strong

and highly reliable. number of

chemical agents

Intelligent Solutions for Pressure Pipe Projects

Documentation

The following documentation on the Wavn PE pressure pipes is

available:

Wavin PE pressure pipe - Product and Technical

Guide (2006)

Wavin PE pipe fittings – System Data Sheet (2008)

WAvin ED Leaflet PE Pressure Pipes.qxd:A4 26-02-2009 15:40 Pagina 1

Page 61: Appendix 3 Final

Applications

Wavin’s PE pressure pipes are suitable for the transport and distribution of potable waterand gas, for industrial applications and pressure sewers.

Pressure Pipe Projects

Wavin PE Pressure Pipes

Quality requirements

The PE pipe and fittings supplied by Wavin meet all requirements in accordancewith the respective EN and ISO standards, such as:

EN 12201 / ISO 4427 for potable water applications

EN 1555 / ISO 4437 for gas applications.Wavin PE pressure pipes have received product quality marks from allimportant certification institutes, such as DVGW, KIWA and Becetel.The pipes carry the applicable kitemarks. Rigorous testing and qualitycontrol throughout the entire production process ensure the reliabilityof the systems. Product and material certificates offer the highestlevel of quality and reliability.

Contact details

Wavin Overseas B.V.

Rollepaal 19, 7701 BR

P.O. Box 158, 7700 AD

Dedemsvaart, The Netherlands

Phone: +31/523-624911

Fax: +31/523-624600

E-mail: [email protected]

www.wavinoverseas.com

The Wavin PE pressure pipe range consists of a wide assortment of pipes available in many diameters, different pressure classes and avariety of colours. Wavin PE pressure pipes are available in sizes 20mm – 630mm. The small sizes are available on coils, larger sizes inpipe lengths.

Range

Category 1)

PE 100 - Water,Industrial

PE 100- Gas 3)

Dimensions (OD) 2) mm

PN 16

1): Colours: generally PE 100 Water: Blue and PE 100 Gas: Orange. Other colours available on request.2): Other pressure classes (PN 8, PN 12.5) available on request3): Based on minimum design factor (ISO): C=2.0

PN 10 PN 6

ø 20 - 630 ø 50 - 630 ø 40 - 630

- ø 32 - 250 ø 90 - 315

WAvin ED Leaflet PE Pressure Pipes.qxd:A4 26-02-2009 15:40 Pagina 2

Page 62: Appendix 3 Final

September 2008

System Data SheetWavin PE pipe fittings

PE PIPE FITTINGS

System description

The PE pressure pipe fittings from

Wavin consist of a wide range of PE

electro-fusion fittings, which can be

used to complete pipe systems for

gas, potable water and industrial

applications.

In addition, for potable water and

irrigation applications, an extensive

range of compression fittings & clamp

saddles belong to the available

package.

System benefits

Complete plastic pressure pipe

system

durable, corrosion resistant

Extensive fitting range

- suiting different applications

- suiting different assembly methods

Ease of assembly

No lubricant is needed. This avoids

dust and sand sticking on the fitting,

endangering tightness after assembly.

Flexibility

High quality and safety assurance

Extensively tested

Full proof jointing techniques

providing 100% tight and durable

joints

End load resistant connections

Smoothness of bore

Optimal flow through perfectly

smooth interiors, optimally adapted

to the PE pipe.

Built-up of deposits prevented.

Intelligent Solutions for Pressure Pipe Projects

Documentation

The following documentation on the Wavin PE pipe fittings is

available:

Monoline & Ezyline Product Range 2008 (2008)

PP Compression Fittings Product Guide (2005)

PE Pressure Pipe Systems Product Guide (2006)

WAvin ED Leaflet PE Pipe Fittings.qxd:A4 26-02-2009 15:38 Pagina 1

Page 63: Appendix 3 Final

Applications

The PE electrofusion fitting range is suitable for all sorts of applications in combination with

PE pressure pipelines. Distinction can be made between two ranges of fittings:

Monoline fittings (40V): all-round compatible with the majority of fusion machines in the market.

Ezyline fittings (10A): typically suited for working in narrow (industrial and civils) conditions.

The compression fitting range is a quick assembly system typically for potable water use.

Pressure Pipe Projects

Wavin PE pipe fittings

PE pipe fittings

Quality requirements

The PE pressure pipe fittings supplied by Wavin meet all requirements in

accordance with the respective EN and ISO standards for water and gas

applications, respectively: EN 12201-3/ ISO 4427 and EN1555-3/ISO 4437.

Rigorous testing and quality control throughout the entire production

process ensure the reliability of the fittings.

Contact details

Wavin Overseas B.V.

Rollepaal 19, 7701 BR

P.O. Box 158, 7700 AD

Dedemsvaart, The Netherlands

Phone: +31/523-624911

Fax: +31/523-624600

E-mail: [email protected]

www.wavinoverseas.com

Range

Category

Monolinefitting

Ezylinefitting1)

Compressionfitting

Jointing methods

Butt fusionElectro fusion

Electro fusion

Push fit version

Clamp version

Fitting type

couplers tees, transitions elbows, end caps clamp saddles

PN 16 PN 10

ø 20 - ø 500

ø 20 - ø 225 ø 250 - ø 315

ø 16 - ø 63 ø 75 - ø 110

ø 20 - ø 500

ø 20 - ø 63

ø 16 - ø 63 ø 75 - ø 110

ø 110 - ø 500

ø 40 - ø 225

PN 16 PN 10 PN 16 PN 10

ø 160 2)

1): available in short (“I”) and long (“Ll”) version2): ø 200 in PN 6; ø 225- 315 in PN 4

Wavin Overseas B.V. offers all tools, fusion machines and accessoriesfor a smooth installation of a complete system.

WAvin ED Leaflet PE Pipe Fittings.qxd:A4 26-02-2009 15:39 Pagina 2

Page 64: Appendix 3 Final

ABC Ltd.    Water Management System 

Lagos Port, Nigeria 

Technical Proposal‐ Water Management System Rev‐0    Page 24 of 27 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Valves 

 

 

 

 

 

 

 

 

 

 

 

 

Page 65: Appendix 3 Final

Experience In Motion

Atomac Lined Ball ValveFor Top Performance, Reliability and Safety

Page 66: Appendix 3 Final

Ductile iron body sections (ASTM A395 60-40-18) with high strength B7 fasteners are both rugged and rigid. B8 offered as alternate.

Designed in accordance with ASME B16.5 Class 150 lb (DIN 2501⁄PN16) flange dimensions and ASME B16.10 face-to-face dimensions. Leak testing according to API 598 or DIN 3230 criteria.

Anti-blowout stem assembly prevents stem

blowout even in the event of top works disassembly.

Positive stem seal. PTFE chevron packing provides stem seal integrity while maintaining

low turning torque.

Separate ball/stem connection greatly

reduces side loading, thus

extending stem seal life.

Lockout standard on AKH3.

Adjustable stem packing.

Graphite bearing prevents side loading and extends seal life.

ISO 5211 universal mounting pad permits easy automation even with the valve in the pipeline.

Lining securely locked into the body by “T” slots and locking grooves; completely encapsulated ball and stem. Can handle pressures from full vacuum to 275 psi (19 bar).

Cavity space minimizes the retention of process media.

Extensive selection through 12 in (300 mm) for standard port and ball port valves

Thick liner 100% inspected at 20,000 VDC for defects is made from

highly corrosion resistant FEP to 300°F (150°C) or

PFA to 400°F (200°C). A variety of metallic and

non-metallic ball material options are available.

AKH3 Standard Port and AKH�A Full Port Valves

Page 67: Appendix 3 Final

flowserve.com

3

AKH3 Standard Port and AKH�A Full Port ValvesFlowserve is the world’s leader in the design and manufacture of corrosion resistant fluoropolymer lined valves. Atomac valves provide bubble-tight shutoff, low maintenance, no-leak stem seals and the safety assurance of a blowout-proof stem assembly. For performance, safety and reliability, Atomac is the valve of choice.

AKH� Full PortMinimizes pressure loss and increases flow capacity to reduce energy and pumping costs. 1⁄2 in (15 mm) through 12 in (300 mm). DIN dimensional only – not available to ASME dimensions. See page 12 for technical data.

AKH�A ANSI Full PortSame benefits as AKH2 in an ASME dimensional valve. 1 in (25 mm) through 6 in (150 mm). See page 17 for technical data.

AKH3 Standard PortASME dimensional valve permits replacement of present valves with no need to alter existing piping. 1 in (25 mm) through 12 in (300 mm). See page 15 for technical data.

Available Options

Control ValvesCharacterized ball available for throttling applications. See page 6 for technical data.

Extended PackingFully lined stuffing box with purge connection and live-loading for additional fugitive emission protection available on AKH2, AKH2A and AKH3 (TA Luft Certified).

Chlorine ServiceSpecially prepared and trimmed per Durco standard chlorine cleaning procedure.

Stem ExtensionsAllow for insulation of valve.

Atomac/Automax® Rotary Control Valve PackagesPrecision control, corrosion resistance, positive stem sealing, and bubble tight shut-off in a low torque rotary control valve at a fraction of the cost of tradi-tional rising stem valves. See page 7 for technical data.

C-ball eliminates media build-up inball cavity.

Extended Packing

AKH3 Standard Port

Characterized Ball

Rotary Control Valve Packages

Page 68: Appendix 3 Final

The AMP3, 3-way ball valve is the best choice for corrosive diverter valve applications.

• High flow capacity with minimal pressure loss through the valve, thereby reducing plant operating costs.

• Floating ball seat design for bubble-tight shutoff across the pressure range.

• Lower cost than alloy valves with equal or superior corrosion resistance in difficult services.

• Compact design permits use where space constraints are a concern.

• PFA standard material for valve lining and encapsulated ball. Rated for services to 200°C (400°F) and ambient pressures to 19.6 bar (285 psi). Available in 25 mm (1 in), 40 mm (11⁄2 in), 50 mm (2 in) and 80 mm (3 in) sizes.

AMP3 Three-Way Lined Valves

AMP3L

Symbol #1 – 90° Symbol #1.1 – 180°

B/C

A/C

B/C

A/C

B

AMP3T

Symbol #2 – 90° Symbol #6 – 180°

A/B/C

B/C

A/B

B/C

A/B/C

Symbol #3 – 90° Symbol #7 – 180°

A/B

B/C

A/C

A/B/C

B/C

Symbol #4 – 90° Symbol #8 – 180°

A/B/C

A/C

A/B/C

A/C

A/B

Symbol #5 – 90° Symbol #9 - 180°

A/B

A/C

A/C

A/B

B/C

Optional flow arrangements may be avail-able upon request.

Consult factory for pressure-temperature curve.

See page 18 for technical data.

A B

C

A B

C

A B

C

A B

C

A B

C

A B

C

A B

C

A B

C

A B

C

A B

C

A B

C

A B

C

A B

C

AMP 3L symbolNr.1-90ϒ

AMP 3L symbolNr.1.1-180ϒ

AMP 3T symbolNr.2/5-90ϒ

AMP 3T symbolNr.6/9-180ϒ

AMP3LSymbol #1 – 90°

AMP3LSymbol #1.1 – 180°

AMP3TSymbol #2-5 – 90°

AMP3TSymbol #6-9 – 180°

Page 69: Appendix 3 Final

flowserve.com

AKH� Ceramic Lined ValvesRecommended when nothing else will work in abrasive slurries, high temperature corrosives and services with large temperature fluctuations. Available in 25 mm (1 in), 40 mm (11⁄2 in), 50 mm (2 in), 80 mm (3 in) and 100 mm (4 in) sizes.

Minimum cavity space minimizes the retention of line media within the body cavity so product contamination problems are significantly reduced.

Optional V-port ball provides equal percentage control for throttling abrasive/corrosive media.

For complete information, request Bulletin VA-50.

See pages 22 and 23 for technical data.

All interior body surfaces and the ball are made of solid Mg-PSZ for superior erosion/corrosion resistance. Excellent strength and thermal shock resistance.

Ball seals against machined seat areas for shutoff to ANSI B16.104 Class IV, or DIN 3230, part 3, BN leakrate 3.

Full port minimizes pressure loss and increases flow capacity to reduce energy and pumping costs.

Stem sealing requires virtually no maintenance and provides low stem torque. Adjuster and packing gland feature a ball and socket fit for certain and even stem sealing reliability.

ISO 5211 mounting pad makes actuator mounting quick and easy.

A wide selection of stem material options available … 316 stainless steel, Hastelloy® C-276 or Mg-PSZ (Partially Stabilized Zirconia) ceramic.

PTFE chevron or graphite packing rings in the deep stuffing box protects against external leakage to the atmosphere.

Page 70: Appendix 3 Final

V-Port Control ValvesIn addition to the features and benefits that have made it the process industry’s most preferred lined ball valve worldwide, Atomac offers the V-port ball valve for precise modulating control services. Atomac V-port valves are avail-able in 1 in (25 mm), 11⁄2 in (40 mm), 2 in (50 mm), 3 in (80 mm) and 4 in (100 mm) sizes and in models AKH3, AKH2A, AKH2.

Maximum CV (KV) Values for V-Port AKH3 Valves

in (mm) CV KV

1 (25) 6 ⁄14 5⁄12

11⁄2 (40) 15 13

2 (50) 40 36

3 (80) 65 56

4 (100) 141 122

6 (150) 189 163

00

10

20

30

40

50

60

70

80

90

100

10 20 30 40 50

% of Opening – Live Zero

% o

f Max

imum

CV

60 70 80 90 100

A Typical Characteristic Curve for V-Port AKH3 Valves

CV = US gal/min at 1 psi ∆ p (KV = m3/hr at 1 bar ∆ p)

Refer to Sections II and IV of the Durco Technical Manual for valve and actuator sizing.

Consult factory for AKH2A data.

ISO 5211 mounting pad facilitates actuation.

Page 71: Appendix 3 Final

flowserve.com

To find your local Flowserve representative:

For more information about Flowserve Corporation, visit www.flowserve.com or call USA 1 800 225 6989

Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings for all possible applications. The purchaseruser must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of Flowserve products. The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application.

While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any one of its worldwide operations or offices.

© 2005 Flowserve Corporation, Irving, Texas, USA. Flowserve is a registered trademark of Flowserve Corporation.

United StatesFlowserve CorporationFlow Control Division 1978 Foreman DriveCookeville, Tennessee 38501Phone: 931 432 4021Fax: 931 432 3105

EuropeFlowserve Ahaus GmbHVon Braun Strasse 19aD-48683 AhausGermanyPhone: + 49.2561.686.0Fax: + 49.2561.68639

Asia PacificFlowserve Pte. Ltd.12 Tuas Avenue 20Republic of Singapore 638824Phone: 65 862 3332Fax: 65 862 2800FCD ATENTB0010-00 (Part VA-10) Printed in USA.

Page 72: Appendix 3 Final

Series 41Technical Drawing FL41-001

Date: April 30, 2009

Size 2 2.5 3 4 5 6 8 10 12L 7.02 7.48 7.99 9.02 10 10.51 11.5 12.99 14.02d 2.01 2.52 2.99 4.02 5 5.98 7.99 10 12.01D 5.98 7.01 7.48 9.02 10 10.98 13.5 15.98 19.02C 4.74 5.49 6 7.5 8.5 9.51 11.75 14.25 17.01P 3.62 4.13 5 6.18 7.32 8.5 10.63 12.76 15b 0.63 0.71 0.75 0.94 0.94 1.02 1.14 1.22 1.26H 15.39 16.06 17.99 21.18 24.02 27.28 33.98 40.79 44.49W 7.87 7.87 9.84 11.02 11.02 11.81 13.78 15.75 17.72

n-Ød 4-.75 4-.75 4-.75 8-.75 8-.87 8-.87 8-.87 12-.98 12-.98

VALVE SIZE FLANGE DRILLING

PRESSURE RATING

CUSTOMER/PROJECT

INQ/PO NO.

ORDER NO.

CERTIFIED BY DATE

DIMENSIONAL DATA SHEET

NON-RISING STEM GATE VALVE

SERIES 41

SIZES 2”-12”

PART NO.

DRAWING NO.

DATE

REV

FL41-001

4/30/09

A

Flow Line Valve and Controls, Inc.PO Box 677, 110 Main Project Rd • Schriever, LA 70395 • Phone (985) 414-6004 • Fax (985) 414-6072

www.flowlinevalves.com

1 Body A216WBC2 Seat A105+13Cr3 StemNuts A182F6a4 Disc A216WCB+13Cr5 Stem-Nuts C952006 Cap A216WCB7 Washer 304SS8 Bolts A193B79 Nuts A19421110 Washer 304SS

11 Nuts A193B712 Packing 304SS13 Gland A126WCB14 PackingGland A27641015 PackingGland A216WCB16 Bolts A193B717 Nuts A19421118 Wheel A19719 Washer AISI103520 Nuts A194211

Components / Materials

Testing API 598

Components/Materials1 Body A216 WCB

2 Seat A105 + 13Cr Flange ANSI B16.53 Stem-Nuts A182 F6a Face to Face ANSI B16.104 Disc A216WCB+13Cr Test to API 5985 Stem-Nuts C95200 Marking MSS-SP-256 Cap A216WCB

7 Washer 304SS

8 Bolts A193 B7 Testing API 5989 Nuts A194 211 Shell Hydro 450psi10 Washer 304SS Seat Air 80psi11 Nuts A193 B7 Back Seat Hydro 315psi12 Packing 304SS

13 Gland A126 WCB

14 Packing Gland A276 410

15 Packing Gland A216 WCB

16 Bolts A193 B7

17 Nuts A194 211

18 Wheel A197

19 Washer AISI 1035

20 Nuts A194 211

Pressure / Temperature RatingsPressure / Temperature RatingsTemp °F WCB Temp °F WCB

-20 to 100 285 700 110200 260 750 95300 230 800 80400 200 850 65500 170 900 50600 140 950 35650 125 1000 20

FacetoFace ANSIB16.10FlangeDimension ANSIB16.5Test API598Pressure ANSIB16.34Marking MSS-SP-25

Size Weight/lb

2" 382.5" 583" 664" 975" 1216" 1598" 24210" 39212" 594

Page 73: Appendix 3 Final

Series 45Technical Drawing FL45-001

Date: April 30, 2009

Size 2 2.5 3 4 5 6 8 10 12L 7.99 8.5 9.49 11.5 12.99 14.02 19.49 24.49 27.48

D2 3.62 4.13 5 6.18 7.32 8.5 10.63 12.76 15D1 4.74 5.49 6 7.48 8.5 9.51 11.75 14.25 17.01D 5.98 7.01 7.48 9.02 10 10.98 13.5 15.98 19.02

Z-Ød 4-.75 4-.75 4-.75 4-.75 8-.87 8-.87 12-.98 12-.98 12-.98b 0.63 0.71 0.75 0.94 0.94 1.02 1.14 1.22 1.26H 6.5 6.89 7.48 8.46 9.45 10.43 12.6 14.37 16.34

VALVE SIZE FLANGE DRILLING

PRESSURE RATING

CUSTOMER/PROJECT

INQ/PO NO.

ORDER NO.

CERTIFIED BY DATE

DIMENSIONAL DATA SHEET

CAST STEEL CHECK VALVES

SERIES 45

SIZES 2”-12”

PART NO.

DRAWING NO.

DATE

REV

FL45-001

4/30/09

A

Flow Line Valve and Controls, Inc.PO Box 677, 110 Main Project Rd • Schriever, LA 70395 • Phone (985) 414-6004 • Fax (985) 414-6072

www.flowlinevalves.com

1 Body WCB+D5072 Disc WCB+D5073 Stem 2Cr134 Washer 304SS5 Cap WCB6 Nuts 25#7 Bolts 35#8 Stuffing CrSS9 Sealing Graphite

10 Cap WCB11 StemNuts CopperAlloy12 Handle KTH33013 Nuts 25#14 Pin 2Cr1315 Spindle 35#16 Bolts 35#17 Nuts 25#

Components / Materials

FacetoFace ANSIB16.10FlangeDimension ANSIB16.5Test API598Pressure ANSIB16.34Marking MSS-SP-25

Testing API 598

Pressure / Temperature RatingsPressure / Temperature RatingsTemp °F WCB Temp °F WCB

-20 to 100 285 700 110200 260 750 95300 230 800 80400 200 850 65500 170 900 50600 140 950 35650 125 1000 20

Size Weight/lb

2" 382.5" 513" 734" 975" 1216" 1728" 30210" 45612" 614

Page 74: Appendix 3 Final

ABC Ltd.    Water Management System 

Lagos Port, Nigeria 

Technical Proposal‐ Water Management System Rev‐0    Page 24 of 27 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fire Fighting Equipments 

 

 

 

 

 

 

 

 

 

 

 

 

Page 75: Appendix 3 Final

extended coveragesprinklers general

care, installation, and maintenance guide

tecHnical data

August 19, 2011

the viking corporation, 210 n industrial park drive, Hastings mi 49058telephone: 269-945-9501 technical services: 877-384-5464 Fax: 269-818-1680 email: [email protected]

1. descriptionViking extended coverage sprinklers are thermosensitive spray sprinklers consisting of a small frame and either a glass bulb or a fusible operating element. Available styles include pendent, flush pendent, concealed pendent, concealed sidewall, upright, hori-zontal sidewall, flush horizontal sidewall, vertical sidewall, or conventional (old style). Extended coverage sprinklers are available with various finishes, temperature ratings, and K-Factors to meet design require-ments†. Equipped with a special deflector, the sprinklers are designed to meet density requirements for specific extended areas of coverage when the required minimum water supply is provided at the sprinkler. †Refer to the sprinkler technical data page for available styles, finishes, temperature ratings, and nominal K-Factors for specific sprinkler models.

2. listings and approvalsRefer to the Approval Charts on the appropriate sprinkler technical data page(s) and/or approval agency listings.

3. tecHnical dataSpecifications:Refer to the appropriate sprinkler technical data sheet.material standards:Refer to the appropriate sprinkler technical data sheet.

4. installationa. care and Handling (also refer to Bulletin - care and Handling of sprinklers, Form no. F_091699.)Sprinklers must be handled with care. They must be stored in a cool, dry place in their original shipping container. Never install

sprinklers that have been dropped, damaged, or exposed to temperatures exceeding the maximum ambient temperature al-lowed (refer to the temperature chart on the sprinkler technical data page). Never install any glass-bulb sprinkler if the bulb is cracked or if there is a loss of liquid from the bulb. A small air bubble should be present in the glass bulb. Any sprinkler with a loss of liquid from the glass bulb or damage to the fusible element should be destroyed immediately. (Note: Installing glass bulb sprinklers in direct sunlight (ultraviolet light) may affect the color of the dye used to color code the bulb. This color change does not affect the integrity of the bulb.)

Sprinklers must be protected from mechanical damage during storage, transport, handling, and after installation. Sprinklers subject to mechanical damage must be protected with an approved sprinkler guard.

Use only sprinklers listed as corrosion resistant when subject to corrosive environments. When installing corrosion-resistant sprin-klers, take care not to damage the corrosion-resistant coating. Use only the special wrench designed for installing coated or recessed Viking sprinklers (any other wrench may damage the unit).

concealed sprinklers must be installed in neutral or negative pressure plenums only! Use care when locating sprinklers near fixtures that can generate heat. Do not install sprinklers where they could be exposed to

temperatures exceeding the maximum recommended ambient temperature for the temperature rating used.Wet pipe systems must be provided with adequate heat. Sprinklers supplied from dry systems in areas subject to freezing must be

listed dry sprinklers, or upright or horizontal sidewall sprinklers installed so that water is not trapped. For dry systems, pendent sprinklers and sidewall sprinklers installed on return bends are permitted, where the sprinklers, return bend, and branch line piping are in an area maintained at or above 40 °F (4 °C).

B. installation instructionsViking sprinklers are manufactured and tested to meet the rigid requirements of approving agencies. They are designed to be installed in accordance with recognized installation standards. Deviation from the standards or any alteration to sprinklers or cover plate assemblies after they leave the factory including, but not limited to: painting, plating, coating, or modification, may render them inoperative and will automatically nullify the approvals and any guarantee made by The Viking Corporation.Before installation, be sure to have the appropriate sprinkler model and style, with the correct K-Factor, temperature rating, and response characteristics. Sprinklers must be installed after the piping is in place to prevent mechanical damage. Keep sprinklers with protective caps or bulb shields contained within the caps or shields during installation and testing, and any time the sprinkler is shipped or handled.

Form No. F_010400 Replaces page EC1-3, dated January 21, 2011. (Updated for sprinkler VK680.)

viking technical data may be found on the viking corporation’s Web site at

http://www.vikinggroupinc.com.the Web site may include a more recent

edition of this technical data page.

Sprinkler EC1

Page 76: Appendix 3 Final

tecHnical data

August 19, 2011

the viking corporation, 210 n industrial park drive, Hastings mi 49058telephone: 269-945-9501 technical services: 877-384-5464 Fax: 269-818-1680 email: [email protected]

extended coveragesprinklers general

care, installation, and maintenance guide

1a. For frame-style sprinklers, install escutcheon (if used), which is designed to thread onto the external threads of the sprinkler. Refer to the appropriate sprinkler data page to determine approved escutcheons for use with specific sprinkler models.

1b. For extended coverage concealed style sprinklers: Cut the sprinkler nipple so that the ½” or 3/4” (15 mm or 20 mm) NPT* outlet of the reducing coupling is at the desired location, and centered in the opening* in the ceiling or wall.

*Size depends on the sprinkler model used. Refer to the sprinkler technical data page.2. Apply a small amount of pipe-joint compound or tape to the external threads of the sprinkler only, taking care not to allow a

build-up of compound in the sprinkler inlet. note: Sprinklers with protective caps or bulb shields must have the caps or shields kept on them when applying pipe-joint compound or tape. Exception: For concealed sprinklers VK614, VK616, VK618, VK630, VK632, and VK634, remove the protective cap for installation.

3. Refer to the appropriate sprinkler technical data page to determine the correct sprinkler wrench for the model of sprinkler used. DO NOT use the deflector or fusible element to start or thread the sprinkler into a fitting. a. Install the sprinkler onto the piping using the special sprinkler wrench only, taking care not to over-tighten or damage the

sprinkler.b. For concealed style sprinklers: the internal diameter of the special sprinkler installation wrench is designed for use with the

sprinkler contained in the protective cap. Exception: For concealed sprinklers VK614, VK616, VK618, VK630, VK632, and VK634, remove the protective cap for installation, and then place it back on the sprinkler temporarily. Thread the extended coverage concealed sprinkler into the ½” or 3/4” (15 mm or 20 mm)* outlet of the coupling by turning it clockwise with the special sprinkler wrench. *Thread size depends on the particular sprinkler model used. Refer to the sprinkler technical data page.

4. After installation, the entire sprinkler system must be tested. The test must be conducted to comply with the installation stand-ards. Viking high pressure sprinklers may be hydrostatically tested at a maximum of 300 psi (20.7 bar) for limited periods of time (two hours), for the purpose of acceptance by the Authority Having Jurisdiction.a. Make sure the sprinkler is properly tightened. If a thread leak occurs, normally the sprinkler must be removed, new pipe-joint

compound or tape applied, and then reinstalled. This is due to the fact that when the joint seal is damaged, the sealing compound or tape is washed out of the joint. Air testing [do not exceed 40 psi (2.76 bar)] the sprinkler piping prior to testing with water may be considered in areas where leakage during testing must be prevented. Refer to the Installation Standards and the Authority Having Jurisdiction.

b. remove plastic protective sprinkler caps or bulb shields aFter the wall or ceiling finish work is completed where the sprinkler is installed and there no longer is a potential for mechanical damage to the sprinkler operating ele-ments. To remove the bulb shields, simply pull the ends of the shields apart where they are snapped together. To remove caps from frame style sprinklers, turn the caps slightly and pull them off the sprinklers. sprinkler caps or BulB sHields must Be removed From sprinklers BeFore placing tHe sYstem in service! Retain a protec-tive cap or shield in the spare sprinkler cabinet.

5. For quick response flush style sprinklers: the escutcheon ring can now be installed onto the sprinkler body. Align the escutcheon ring with the sprinkler body and thread or push it on (depends on sprinkler model) until the outer flange touches the surface of the ceiling or wall in which the sprinkler is installed. Note the maximum adjustment is 1/4” (6.35 mm). DO NOT MODIFY THE UNIT. If necessary, re-cut the sprinkler nipple as required.

6. For extended coverage concealed sprinklers: the cover assembly can now be attached.a. Remove the cover from the protective box, taking care not to damage the cover plate assembly.b. Gently place the base of the cover plate assembly over the sprinkler protruding through the opening in the ceiling or wall.c. Push the cover plate assembly onto the sprinkler until the unfinished brass flange of the cover plate base touches the surface

of the ceiling or wall.d. The maximum adjustment available for extended coverage concealed sprinklers is ½” (12.7 mm) [1/4” (6.4 mm) for sprinkler[1/4” (6.4 mm) for sprinkler

VK680]. DO NOT MODIFY THE UNIT. If necessary, re-cut the sprinkler nipple.. DO NOT MODIFY THE UNIT. If necessary, re-cut the sprinkler nipple.note: If it is necessary to remove the entire sprinkler unit, the system must be taken out of service. See section 6. INSPECTIONS,

TESTS AND MAINTENANCE and follow all warnings and instructions.

5. operationRefer to the appropriate sprinkler technical data page(s). During fire conditions, the operating element fuses or shatters (depending on the type of sprinkler), releasing the sealing assembly. Water flowing through the sprinkler orifice strikes the sprinkler deflector, forming a uniform spray pattern to extinguish or control the fire.

Sprinkler EC2

Page 77: Appendix 3 Final

extended coveragesprinklers general

care, installation, and maintenance guide

tecHnical data

August 19, 2011

the viking corporation, 210 n industrial park drive, Hastings mi 49058telephone: 269-945-9501 technical services: 877-384-5464 Fax: 269-818-1680 email: [email protected]

6. inspections, tests and maintenancenotice: Refer to NFPA 25 for Inspection, Testing and Maintenance requirements. notice: The owner is responsible for having the fire-protection system and devices inspected, tested, and maintained in proper operating condition in accordance with this guide, and applicable NFPA standards. In addition, the Authority Having Jurisdiction may have additional maintenance, testing, and inspection requirements that must be followed.A. Sprinklers must be inspected on a regular basis for corrosion, mechanical damage, obstructions, paint, etc. Frequency of inspec-

tions may vary due to corrosive atmospheres, water supplies, and activity around the sprinkler unit.B. Sprinklers or cover plate assemblies that have been field painted, caulked, or mechanically damaged must be replaced im-

mediately. Sprinklers showing signs of corrosion shall be tested and/or replaced immediately as required. Installation standards require sprinklers to be tested and, if necessary, replaced after a specified term of service. Refer to NFPA 25 and the Authority Having Jurisdiction for the specified period of time after which testing and/or replacement is required. Never attempt to repair or reassemble a sprinkler. Sprinklers and cover assemblies that have operated cannot be reassembled or re-used, but must be replaced. When replacement is necessary, use only new sprinklers and cover assemblies with identical performance char-acteristics.

C. The sprinkler discharge pattern is critical for proper fire protection. Therefore, nothing should be hung from, attached to, or otherwise obstruct the discharge pattern. All obstructions must be immediately removed or, if necessary, additional sprinklers installed.

D. When replacing existing sprinklers, the system must be removed from service. Refer to the appropriate system description and/or valve instructions. Prior to removing the system from service, notify all Authorities Having Jurisdiction. Consideration should be given to employment of a fire patrol in the affected area.1. Remove the system from service, drain all water, and relieve all pressure on the piping.2a. For frame-style sprinklers, use the special sprinkler wrench to remove the old sprinkler by turning it counterclockwise to

unthread it from the piping.2b. For extended coverage concealed style sprinklers: Remove the cover plate assembly before unthreading the sprinkler

body from the piping. Cover plates can be removed either by gently unthreading them or pulling them off the sprinkler body (depends on the sprinkler model used). After the cover plate assembly has been removed from the sprinkler body, place the plastic protective cap (from the spare sprinkler cabinet) over the sprinkler to be removed and then fit the sprinkler wrench over the cap. Then use the wrench to unthread the sprinkler from the piping. Exception: Concealed sprinklers VK614, VK616, VK618, VK630, VK632, and VK634 are removed without the plastic cap.

3. Install the new sprinkler unit by following the instructions in section 4. INSTALLATION. Care must be taken to ensure that the replacement sprinkler is the proper model and style, with the correct K-Factor, temperature rating, and response character-istics. A fully stocked spare sprinkler cabinet should be provided for this purpose. For concealed sprinklers: stock of spare cover plates should also be available in the spare sprinkler cabinet.

E. Place the system back in service and secure all valves. Check for and repair all leaks. Sprinkler systems that have been sub-jected to a fire must be returned to service as soon as possible. The entire system must be inspected for damage, and repaired or replaced as necessary. Sprinklers that have been exposed to corrosive products of combustion or high ambient temperatures, but have not operated, should be replaced. Refer to the Authority Having Jurisdiction for minimum replacement requirements.

7. availaBilitYViking sprinklers are available through a network of domestic and international distributors. See The Viking Corporation web site for the closest distributor or contact The Viking Corporation.

8. guaranteeFor details of warranty, refer to Viking’s current list price schedule or contact Viking directly.

Sprinkler EC3

important: always refer to Bulletin Form no. F_091699 - care and Handling of sprinklers. viking sprinklers are to be installed in accordance with the latest edition of viking technical data, the appro-priate standards of nFpa, Fm global, lpcB, apsad, vds or other similar organizations, and also with the provisions of governmental codes, ordinances, and standards, whenever applicable. the sprinkler technical data page may contain installation requirements specific for the sprinkler model selected. the use of certain types of sprinklers may be limited due to occupancy and hazard. refer to the authority Having Jurisdiction prior to installation.

Page 78: Appendix 3 Final

TECHNICAL DATA

April 17, 2009

DELUGE SYSTEM

The Viking Corporation, 210 N Industrial Park Drive, Hastings MI 49058Telephone: 269-945-9501 Technical Services 877-384-5464 Fax: 269-818-1680 Email: [email protected]

Deluge 201a

1. DESCRIPTIONA Deluge System is a fixed fire-protection system which totally floods an area with pressurized water through a system of piping and open nozzles or sprinklers. The system piping is empty until the deluge valve is activated by a hydraulic, pneumatic, electric or manual release system.

2. APPLICATIONSRegular deluge systems may be required to protect extra-hazard occupancies by creating a fire buffer zone or by cooling surfaces to prevent deformation or structural collapse. Examples: storage or process areas containing substances having a low flash point; areas in which fire may spread rapidly; tanks containing combustible solutions, transformers, equipment pits or product handling systems. Systems should be designed by qualified fire-protection engineers in conjunction with the approving bodies having jurisdiction.Foam-water deluge systems are those using foam-water sprinklers or spray nozzles and an air-foam concentrate which is introduced into the water at controlled rate on the system side of the deluge valve. Foam water systems are used to control and/or extinguish fires which require a smothering and cooling agent. Examples: extraction plants, aircraft hangars and areas where flammable-liquid spill fires may occur.

3. OPERATIONThe Viking deluge valve prevents water from entering the system piping until required. The deluge valve is kept closed by a pressurized upper valve chamber. The pressure is maintained through a restriction on the service side. This upper chamber is also connect-ed to the release line. When the pressure is relieved from the upper chamber through the release line, the clapper is lifted by the water pressure under the clapper. Water floods the system and rings alarm. For complete operation of individual Viking devices, see the applicable device pages in the Engineering and Design Data Book.

4. INSPECTIONS, TESTS AND MAINTENANCERefer to NFPA 25 for Inspection, Testing and Maintenance requirements.

5. AVAILAbILITYViking deluge system componenets are available through a network of domestic and international distributors. See The Viking Corpo-ration web site for the closest distributor or contact The Viking Corporation.

6. GUARANTEEFor details of warranty, refer to Viking’s current list price schedule or contact Viking directly.

Revised page replaces page 201a-b, dated April 18, 2003. (Reformatted.)

Form No. F_020589

Viking Technical Data may be found on The Viking Corporation’s Web site at

http://www.vikinggroupinc.com.The Web site may include a more recent

edition of this Technical Data Page.

Page 79: Appendix 3 Final

TECHNICAL DATA

April 17, 2009

DELUGE SYSTEM

The Viking Corporation, 210 N Industrial Park Drive, Hastings MI 49058Telephone: 269-945-9501 Technical Services 877-384-5464 Fax: 269-818-1680 Email: [email protected]

Deluge 201b

Form No. F_020589 Revised page replaces page 201a-b, dated April 18, 2003. (Reformatted.)

TAbLE 1

Item Description Item Description

1 Supply Main 8 System Piping

2 Thrust Block 9 Release System Piping

3 Riser to System 10 Water Motor Alarm

4 System Main Drain and Flow Test Drain 11 Emergency Release

5 OS&Y Supply Control Valve 12 Spray Nozzles

6 Emergency Release 13 Thermostatic Release

7 Deluge Valve with Required Trim and Release Equipment

Figure 1

Page 80: Appendix 3 Final

ADVANCED DETECTION

Page 81: Appendix 3 Final

NOTIFIER’s ONYX Series intelligent fire alarm systems respond rapidly to incipient fire signatures with unmatched precision. At thesame time, they significantly reduce the occurrence of nuisance alarms. It’s all made possible by NOTIFIER’s ONYX AdvancedDetection technology, which maximizes speed, stability, and reliability. ONYX Advanced Detection is comprised of two key elements:a set of complex software algorithms found in all ONYX Series fire alarm panels and a suite of advanced, specialty detectors. Whenused together, these elements extend ONYX Intelligent Sensing capabilities far beyond that of typical spot-type smoke or gas detec-tion. From mission-critical applications where even a trace amount of undetected smoke is unacceptable, to environments wherethe presence of dust, moisture, or theater smoke is the norm, ONYX Intelligent Sensing is the answer.

IntelliQuadTM PLUS – Combination Smoke and Carbon Monoxide (CO) DetectorNOTIFIER’s IntelliQuad PLUS detector is a plug-in, addressable device that provides both fire and Carbon Monoxide (CO) detection. For fire, the detectorcombines four separate sensing elements in one unit (smoke, CO, infrared,and heat) to sense multiple components of a fire. This approach has enhancedsensitivity to real fire with heightened immunity to nuisance particulate. For CO, the detector’s electrochemical sensing cell creates a separate signalfor life safety CO detection. When used together with our addressable sounderbase you can replace as many as four separate devices for a cleaner and moreefficient installation.

SPEED, STABILITY, & RELIABILITY

N E W !

Page 82: Appendix 3 Final

ONYX Advanced Detection offers nine levels of detector pre-alarm and alarm sensitivity settings. This allows users to opti-mize each detector’s sensitivity specifically to its individualenvironment. Sensitivity levels are programmable to alternateautomatically between day and night as occupancy changes.

HIGH SENSITIVITY

FOR EARLY WARNING

VIEWTM Laser Detector – Super Sensitive Spot-type Detection

The VIEW laser smoke sensor is programmable to be up to 100 times more sensitive thanstandard photoelectric smoke detection technology. VIEW is ideal for critical applicationswhere even a trace of undetected smoke is unacceptable or where high air flows canmake traditional smoke detectors ineffective.

Customize Detector Sensitivity tothe Environment, Day and Night

NOTIFIER’s Cooperative Sensing Technology evaluates sensor readings from up to three adjacent smoke sensors to verify uniformsmoke spread, a strong indication of a true fire condition. Based on the sensor data, the panel can quickly determine the differencebetween a real fire emergency and a nuisance condition.

Cooperative Sensing Analyzes Readings from Multiple Devices

AcclimateTM – Self-optimizes, Senses Heat and Smoke

The Acclimate Plus detector combines thermal and photoelectric tech-nologies into a single device. It constantly monitors ambient heat and par-ticulate conditions, adjusting sensitivity parameters and alarm thresholdsautomatically to maximize detection across a broad range of fire types.

MINIMIZE NUISANCE ALARMS

Page 83: Appendix 3 Final

SchoolsK-12

OfficeBuildings

NFS2-640

FAASTAspiration

Smoke Detector

FSC-851IntelliQuad

Multi-criteria Detector

Typical Application

Typical Application

Areas of Concern Problems Solutions

• Server Rooms Early Detection VIEW, FAAST

• Canteens / Microwave Nuisance IntelliQuad

• Shower Areas Nuisance, Humidity Intelliquad

FSL-751VIEW Detector

FAPT-851Acclimate Plus

Detector

NFS-320

FSC-851IntelliQuad

Multi-criteria Detector

FCO-851IntelliQuad PLUS with

Addressable Sounder Base

Areas of Concern Problems Solutions

• Cafeteria Kitchen Smoke / Humidity IntelliQuad, Acclimate

• Locker Rooms Humidity, Nuisance IntelliQuad

• Corridors outside Boiler Rooms CO, Nuisance IntelliQuad PLUS

Page 84: Appendix 3 Final

Hospitals andNursing Homes

COMMON HAZARDS AND SOLUTIONS

Colleges andUniversities

NFS2-640

Typical Application

Typical Application

FSC-851IntelliQuad

Multi-criteria Detector

NFS2-3030

FAASTAspiration

Smoke Detector

FCO-851IntelliQuad PLUS with

Addressable Sounder Base

FSL-751VIEW Detector

FCO-851IntelliQuad PLUS with

Addressable Sounder Base

FAASTAspiration Smoke Detector

Areas of Concern Problems Solutions

• Operating Rooms Very Early Warning VIEW, FAAST

• Patient Rooms Very Early Warning, IntelliQuad PLUSMulti-Criteria, CO Detection

• Server Rooms Very Early Warning VIEW, FAAST

Areas of Concern Problems Solutions

• Dormitories Smoking, CO Detection IntelliQuad PLUS

• Kitchens Nuisance IntelliQuad

• Telecommunications / Servers Very Early Detection VIEW, FAAST

• Science Labs Nuisance IntelliQuad

• Swimming Pools Humidity IntelliQuad

Page 85: Appendix 3 Final

Hotels and Motels

Retail

NFS2-640

Typical Application

Typical Application

FSC-851IntelliQuad

Multi-criteria Detector

FSL-751VIEW Detector

FCO-851IntelliQuad PLUS with

Addressable Sounder Base

NFS-320

FAASTAspiration

Smoke Detector

FSC-851IntelliQuad

Multi-criteria Detector

Areas of Concern Problems Solutions

• Sleeping Rooms Smoking, CO Detection IntelliQuad PLUS

• Kitchens Nuisance IntelliQuad

• Rest Rooms Nuisance IntelliQuad

• Server / Electrical Early Warning VIEW, FAAST

• Laundry Rooms Nuisance, Early Warning, IntelliQuad PLUSCO Detection

Areas of Concern Problems Solutions

• Stock Rooms Dust / Lint FAAST

• Shopping Floor Dust, Area of Coverage FAAST

• Server/Computer Rooms Nuisance, Early Detection VIEW, FAAST, IntelliQuad

Page 86: Appendix 3 Final

Aspirating Smoke Detection – EarlyWarning in Challenging Environments

Aspirating Smoke Detection (ASD) solutions provide early warning of an impending fire hazard. ASD can buy time to investigate an alarm and initiate an appropriate response to prevent injury, property damage, or business disruption. With a wide sensitivity range and multi-level warnings,even minute levels of smoke can be detected before a fire has time to escalate.It is also possible to connect the unit to the building's Ethernet connection inorder to provide access and monitoring from anywhere in the world.

A WIDE RANGE OF SENSITIVITY

IntelliQuadTM – The Ultimate Multi-criteria DetectorIntelliQuad senses smoke particulates, carbon monoxide (CO), heat, andinfrared signatures simultaneously to determine the presence of a firecondition. Sensor readings are continually evaluated against one another,allowing the detector to operate normally with high immunity to nuisanceconditions, while quickly responding to true alarm events.

Page 87: Appendix 3 Final

M-B-AD1 8/11

For over 60 years, NOTIFIER has been a leader in the fire alarm industry. Today, we arethe largest manufacturer of engineered fire alarm systems with over 400 distributorsworldwide, and regional support operations on every continent for the flexibility andoptions your business needs.

NOTIFIER - Leaders in Life. Safety. Technology.

NOTIFIER WORLD HEADQUARTERS12 Clintonville RoadNorthford, CT 06472United States of AmericaTel: 203-484-7161Fax: 203-484-7118www.notifier.com

For information on regional office locations throughout the world, please visit www.notifier.com.

Fire AlarmControl Panels

EmergencyCommunicationsSystems

Fire AlarmNetworks

Advanced Fire &Smoke Detection

Fire, Security,CCTV Integration

Gas Detection

Page 88: Appendix 3 Final

Hose reels and cabinetsFire hose reels and cabinetsRiser and extinguisher cabinetsGeneral purpose hose reels and cabinetsWheeled hose reels

Page 89: Appendix 3 Final

4

GROUP REDHOSE REELS

WATER

MODEL OVERVIEWThe overview shows a selecion of hose reels and general purpose hose reels. Do not hesitate to contact us if you work with projects needing specific designer solutions.

Model 1Aautomatic stop valve

Model 1SWAwith swinging arm,automatic stop valve

Model 3Aautomatic stop valve for recess-mounting

Model 31SWAwith equipment compartment,

automatic stop valve for recess-mounting

GROUP BLUEHOSE REELS WITH FOAM TANK

FOAM

Model 1Ffor wall-mounting

Model 35for wall-mounting

Model 39for wall-mounting outdoors or

in corrosive environment

Model S81Ffor industrial and

petrochemical plants

Model 3Aautomatic stop valve for

wall-mountingor recess-moutning

Door(s) and frame brushed stainless steel

Model 31A with equipment compartment, automatic

stop valve forwall- or recess-mounting

EI60 inner box for fire retardant wall

Trim framefor recess-mounting

Model 5BRA automatic stop valve

Model 5DAautomatic stop valve

Model 32manual stop valve for wall- or recess-mounting in cold rooms

Model 36manual stop valve for

wall-mounting outdoors or in corrosive environment

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5

GROUP RED/GREENCOMBINED FIRE AND GENERAL PURPOSE HOSE REELS

WATER

Model S50L Model S56 Duo-L with extension hose

Model 100SWwith swinging arm, manual stop valve

Model 136cabinet for general purpose hose

reels model 100–110

GROUP GREENGENERAL PURPOSE HOSE REELS

WATER

Model 100 manual stop valve

Model 110SW with swinging arm for corrosive enviroment, manual stop valve

Model 120for hot water up to 80°C,

manual stop valve

Model 150for compressed air 8 bar

GROUP YELLOWFIRE EXTINGUISHERS

Model 3/EXT for wall- or recess-mounting

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6

WATER

Model 1AHose reel equipped with an automatic stop valve. The reel is supplied with a wall-mounting bracket, which simplifies the installation. The automatic stop valveopens to provide full capacity within justtwo revolutions of the reel.

The hose reel is suitable for use in office buildings, schools, hotels and conference centres, hospitals, sports arenas, cinemas, airports and shopping centres.

FIXED FIRE HOSE REEL WITH AUTOMATIC STOP VALVEFOR WALL-MOUNTING

Model 1A is supplied complete with:• Hose reel with side discs powder coated RAL 3001 red • Integrated automatic stop valve• Quick-change coupling system• Jet/spray/shut-off nozzle• Special black hose, designed to standard BS EN 694

for fire hose reels

• Wall-mounting bracket• Roller hose guide allowing the hose to be run out

in any direction• Centre parts made of brass• Adjustable brake• Clockwise rotation• Installation instructions

Manual valve models are available

The hose reels are tested, approved and CE marked according to BS EN671-1

OPTIONS

Hose❏ Red❏ Light

Rotation❏ Anti-clockwise

1A/175 20 Ø600 x 175 5550071A/175 25 Ø600 x 175 5550081A/175 30 Ø600 x 175 5550091A/230 20 Ø600 x 230 5550101A/230 25 Ø600 x 230 5550111A/230 30 Ø600 x 230 555012

Model 1AHose length in metres

19mm 25mm

Dimensions in mmØ x A

Ordernumber

Page 92: Appendix 3 Final

WATER

7

Model 1SWAHose reel equipped with an automatic stopvalve, mounted on a swinging arm with internal waterways which swings 180°, sothat the hose can be run out in all directions.The hose reel is supplied with a mountingtemplate, which simplifies the installation. The automatic stop valve opens to providefull capacity within just two revolutions ofthe reel.

The hose reel is suitable for use in office buildings, schools, hotels and conference centres, hospitals, sports arenas, cinemas, airports and shopping centres.

SWINGING FIRE HOSE REEL WITH AUTOMATIC STOP VALVEFOR WALL-MOUNTING

Model 1SWA is supplied complete with:• Hose reel with side discs powder coated RAL 3001 red • Integrated automatic stop valve• Quick-change coupling system• Jet/spray/shut-off nozzle• Special black hose, designed to standard BS EN694 for

fire hose reels

• Mounting template• Swinging arm with internal waterways,

hinged on right hand side• Centre parts made of brass• Adjustable brake• Installation instructions

Manual valve models are available

The hose reels are tested, approved and CE marked according to BS EN671-1

OPTIONS

Hose❏ Red❏ Light

Hinge side❏ Left

1SWA/235 20 675 x 630 x 235 5550191SWA/235 25 675 x 630 x 235 5550201SWA/235 30 675 x 630 x 235 5550211SWA/235 20 675 x 630 x 235 5550221SWA/235 25 675 x 630 x 235 5550231SWA/235 30 675 x 630 x 235 555024

Model 1SWAHose length in metres

19mm 25mm

Dimensions in mmW x H x D

Ordernumber

Page 93: Appendix 3 Final

9

Model 3AThe hose reel, equipped with an automatic stop valve, is mounted on the door which opens180°. The reel can easily be removed from the cabinet during installation, so that one man alone can install the cabinet. The automaticstop valve opens to provide full capacitywithin just two revolutions of the reel.

The hose reel is suitable for use in office buildings, schools, hotels and conference centres, hospitals, sports arenas, cinemas, airports and shopping centres.

FIRE HOSE REEL WITH AUTOMATIC STOP VALVE AND CABINET FOR

WALL-MOUNTING OR RECESS-MOUNTING

3A/135 20 795 x 795 x 135 5550503A/135 25 795 x 795 x 135 5550513A/135 30 795 x 795 x 135 5550523A/200 20 795 x 795 x 200 5550533A/200 25 795 x 795 x 200 5550543A/200 30 795 x 795 x 200 5550553A/200 20 695 x 695 x 200 5550563A/200 25 695 x 695 x 200 5550573A/200 30 695 x 695 x 200 555058

Trim frame for recess-mounting 795 x 795 555204695 x 695 555203

The hose reels are tested, approved and CE marked according to BS EN671-1

Model 3AHose length in metres

19mm 25mm

Dimensions in mmW x H x D

Ordernumber

Model 3A is supplied complete with:• Hose reel with side discs powder coated RAL 3001 red• Integrated automatic stop valve• Quick-change coupling system• Jet/spray/shut-off nozzle• Special black hose, designed to standard

BS EN694 for hose reels• Special supply hose• Centre parts made of brass• Hinges on right hand side

• Adjustable brake• Door catch/release handle• Ø35mm knockouts for inlet pipework on 3 sides• Removable back wall, made of galvanized steel;

can be used as a mounting template• Cabinet, except back wall, powder coated

RAL 9010, white • Door sign in accordance with Council Directive

92/58/EEC• Installation instructions

Manual valve models are available

The same cabinet is used forwall-mounting and recess-mounting. The trim frame

for recess-mounting is ordered separately.

WATER

OPTIONS

Colour cabinet❏ RAL 3001 Red❏ RAL_(Smooth surface)

Door for manual call point❏ 90x90❏ 130x130

Hinge side❏ LeftTrim frame for recess-mounting ❏

Hose❏ Red❏ Light

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11

Model 31AThe hose reel, equipped with an automatic stop valve, is mounted on the door which opens180°. The reel can easily be removed from thecabinet during fitting, which simplifies the install-ation. The cabinet is supplied with a separate equipment compartment for housing either fire extinguishers, a hydrant landing valve or otherequipment. The automatic stop valve opens to provide full capacity within just two revolutions of the reel.

Model 31A is suitable for use in office buildings, schools, hotels and conference centres, hospitals, sports arenas, cinemas, airports and shopping centres.

31A/230 20 695 x 1400 x 230 55531231A/230 25 695 x 1400 x 230 55531331A/230 30 695 x 1400 x 230 55531431A/285 20 695 x 1400 x 285 55531531A/285 25 695 x 1400 x 285 55531631A/285 30 695 x 1400 x 285 555317

Trim frame for recess-mounting 695 x 1400 555318

The hose reels are tested, approved and CE marked according to BS EN671-1

Model 31AHose length in metres

19mm 25mm

Dimensions in mmW x H x D

Ordernumber

Model 31A vertical combined cabinet is supplied complete with:• Hose reel with side discs powder coated RAL 3001 red• Integrated automatic stop valve• Quick-change coupling system• Spray/jet/shut-off nozzle• Special black hose, designed to standard BS EN694

for hose reels • Special supply hose• Centre parts made of brass• Adjustable brake

• Hinges on right hand side• Door catches/release handles• Ø35mm knockouts for inlet pipework on 3 sides• Removable back wall, made of galvanized steel; can be

used as a mounting template• Cabinet, except back wall, powder coated RAL 9010 white• Door sign in accordance with Council Directive 92/58/EEC• Installation instructions

Manual valve models are available

The same cabinet is used forwall-mounting and recess-mounting. The trim frame for

recess-mounting is ordered separately.

WATER

FIRE HOSE REEL WITH AUTOMATIC STOP VALVE AND VERTICAL COMBINED CABINET

WITH EQUIPMENT COMPARTMENT FOR WALL-MOUNTING OR RECESS-MOUNTING

OPTIONS

Colour cabinet❏ RAL 3001 Red❏ RAL_(Smooth surface)

Hose reel door for manualcall point❏ 90x90❏ 130x130

Hinge side❏ LeftTrim frame for recess-mounting ❏

Hose❏ Red❏ Light

Page 95: Appendix 3 Final

47

CAPACITY AND THROW LENGTHSPressure at inlet to stop valve, measured with flowing water. Valid for hose reels with maximum 30m hose.

Hose reel:Side disc : 1mm steel, paint finish 70 micronOther steel parts : galvanized plate, no paint finishCenter parts : brass/ plasticWater inlet : 1" BSPM

3/4" BSPF1" BSPF

Valve : Ball valve 1" BSPF: Sector valve 1" BSPF

Hose : PVCWaterpressure max : 1,2 Mpa

Cabinet:Steel parts : 1,5mm steelplate, paint finish 70 micronBack wall : 0,8mm galvanized plate, no paint finishDoor lock : Plastic/compositeHinges : Plastic/composite

Frame: 5mm square tube, paint finish 70micron

Pedestal: 1.5mm steelplate, paint finish 70micron

x x x x x x x xx x x x x x x xx x x x x x x x

x xx x

x x x xx x

x xx x x x x x x xx x x x x x x x

x x x xx x x x

x x x xx x x x

x x

x x

Hose reel:Side disc : 1mm steel, paint finish 70 micronOther steel parts : galvanized plate, no paint finishCenter parts : brass/ plasticWater inlet : 1" BSPM

3/4" BSPF1" BSPF

Valve : Ball valve 1" BSPF: Sector valve 1" BSPF

Hose : PVCWaterpressure max : 1,2 Mpa

Cabinet:Steel parts : 1,5mm steelplate, paint finish 70 micronBack wall : 0,8mm galvanized plate, no paint finishDoor lock : Plastic/compositeHinges : Plastic/composite

Frame: 5mm square tube, paint finish 70micron

Pedestal: 1.5mm steelplate, paint finish 70micron

x x x xx x x xx x x xx x x x

x xx x x xx x x x

x xx xx xx x

Manual Automaticvalve valve

Floor-mounted hose reel

Materials

Productgroup

Manual Automaticvalve valve

Hose reel in floor mounted cabinet

Manual Automaticvalve valve

Wall-mountedhose reel

Manual Automaticvalve valve

Hose reel in cabinet

Manual Automaticvalve valve

Wall-mounted hose reelwith swinging arm

Materials

Productgroup

Manual Automaticvalve valve

Hose reel with swingingarm in cabinet

TECHNICAL DATA EN671-1 hose reels

Page 96: Appendix 3 Final

Kidde Products - Building Protection DivisionStation RoadHigh BenthamLancasterLA2 7NATel 01524 264000 Fax 01524 261580 e mail: [email protected]

THE WORLD’S LEADING MANUFACTURER OFHOSE REELS AND CABINETS

Kidde Products Ltd is a part of UTC Fire & Security, a division of the worldwide UnitedTechnologies Corporation, which includes Sikorsky Helicopters, Pratt & Whitney, OtisElevators and Carrier Air Conditioning.

Kidde Products has grown to become a major force in the worldwide safety business,with around 50 operating units in 20 countries and a 6,600-strong workforce.

The name Kidde came from Walter Kidde, the founding father of the US business. The name was adopted for the group because it was a brand name with a world widereputation.

Kidde group companies have been manufacturing hose reels since 1950. Kidde has builtup an unrivalled knowledge base in these products. A focus on the quality aspect and theability to introduce new ideas has made Kidde the preferred supplier of hose reels andcabinets all over Europe, the Middle East and the rest of the developed world. A modernfactory with the latest computer technology enables Kidde to make a range of productsto the appropriate European Standards in an environmentally friendly and quality con-scious environment. The combined efforts of highly qualified and experienced staff andoperatives give the Kidde product a unique quality that is well known and respectedworldwide.

The Kidde manufacturing facility is certified to ISO9001: 2000. All hose reels carry the CE mark confirming their compliance to the EU and many other standards.

Kidde hose reels are tested, approved, certified and CE-marked through an approved ac-creditation organization to EN671-1 for hose reels with semi-rigid hose.

WHAT ABOUT THE FUTURE?

Kidde has a programme of continuous development work to be able to serve you witheven better products. Regarding quality, there is no compromise. Kidde products will al-ways be at the forefront of design and performance giving a total cabability in anysituation.

GUARANTEE – SERVICE AND MAINTENANCE

Kidde offers a 5 year guarantee provided that the building owner or user fulfils the installation requirements and carries out documented annual service as specified in the Kidde service specifications and in EN671-3, the service part of the hose reel standard.

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