Apparel Manufacturing

INTRODUCTION TO TEXTILES; TEX: 101

SECTION: ATOPIC: APPAREL MANUFACTURINGCOURSE ADVISER

DR. ENGR. MD. SAIFUR RAHMAN

HEAD OF THE DEPARTMENT OF B.S.T.E

GROUP MEMBERS

NAME ID

SKETCH & DESIGN

SAMPLE GARMENT PRODUCTION

PRODUCTION PATTERN

GRADING

MARKER MAKING

PATTERN MAKINGBODY MEASUREMENT

CHARTBODY BLOCK

APPAREL MANUAFCTURINGFLOW CHART OF APPAREL MANUFACTURE TECHNOLOGY

FABRIC SPREADING

FABRIC CUTTING

SEWING

IRONING/PRESSING

PACKING

FINAL INSPECTION

FUSING

GARMENT INSPECTION

SHIPMENT

APPAREL MANUFACTURING: Apparel manufacturing is a clothing process where includes man’s headwear and footwear. Apparel manufacturing process has few many steps, which are described in below

Sketch & Design: Sketch & design is the first step of apparel manufacturing. In this process normally many types of design are created by designers for different clothes. Sometimes a buyer gives an order for a new design to the designer for his clothes. Then the designers sketch the design on the paper.

Pattern making: Generally it is a model or plan, which is used as a guide for making product. Pattern may be constructed basis on the given design of designer.

Marker making: This process of construction a marker with the primary intention/ designation of minimizing wastage of the fabric to be cut. Generally arrange all the patterns on the long paper in this step.Fabric spreading: This process is a preparatory operation for cutting and consists of laying plies of cloth one on top of the other in a pre-determined direction and relationship between the right and wrong sides of the cloth.

Grading: Grading is the process where by patterns of different sizes are produced from the original master pattern. Here garment factory flow the body measurement chart. Basically grading is the sizing of the “base” or “master” pattern (the sample size) into a full size range via a mathematical process.

Sewing: After finishing the fabric cutting process the sewing process is start here. Where cutting clothes are joined together by sewing for making a ready wear.

Fabric cutting: This process is the major operation of the cutting room, where the spread fabrics are cut in to garment. The cutting mater control and operate this step.

Ironing/pressing: After finishing garment inspection the inspector send the wear to the ironing/pressing department. A method where the application of pressure with or without steaming or heating to remove unintended crease and to impart a flat appearance to fabrics and garments.

Garment inspection: After finishing sewing process a garment inspector who check all the ready wear carefully and search any problem and defects. The defect wear can correction only in this process.

Fusing: The term fusible interlining applied to a base fabric having a deposit of thermoplastic resign which can be bonded to another fabric by heat and pressure. Specially collar, hand cob etc.

Packaging/Finishing: The final method of operations in the production of clothing, where ready wear are packing with plastic bag and also pack with paper carton.

Final inspection: After packaging process the buyer send his country agent to the garment factory for inspecting the final products.

Shipment: After finishing all these process the final products are ready to delivery to the client and customer.

The apparel manufacturing is a long process. Where ready-The apparel manufacturing is a long process. Where ready-made-garment products are producing those various steps. made-garment products are producing those various steps. The apparel manufacturing is a very important part of the The apparel manufacturing is a very important part of the textiles manufacturing process. The apparel/ garment sector textiles manufacturing process. The apparel/ garment sector is very known industrial sector in Bangladesh. About 1.5 is very known industrial sector in Bangladesh. About 1.5 million female & male workers are working in 2800 garment million female & male workers are working in 2800 garment factories in Bangladesh. Our government is earned every factories in Bangladesh. Our government is earned every year about $3.8 billion foreign currency by exporting (RMG) year about $3.8 billion foreign currency by exporting (RMG) products. So apparel manufacturing is not only our textiles products. So apparel manufacturing is not only our textiles sector but it is very important for Bangladesh. So our sector but it is very important for Bangladesh. So our government should always help to the garments owners & government should always help to the garments owners & always should think how can we develop this sector. If our always should think how can we develop this sector. If our government helps these sectors, Bangladesh will earn more government helps these sectors, Bangladesh will earn more foreign currency by this garment or apparel sectors.foreign currency by this garment or apparel sectors.

ConclusionConclusion

Reference Books:*BP Corbman, Textiles: Fiber to Fabric, 6th Edition. McGraw-Hill, Singapore, 1983.*JE Mclintyre, Textile terms & definitions, 10th Edition. The Textile institute, Manchester, 1997.Reference Links:*www.google.com*www.yahoo.com

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