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2
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3
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4
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5
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6
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In order to safely and reliably manage equipment a key first
step by the owner -user would be :(RP 571,
Forward-December-2003)
Contractorplant inspection personnel
Completing nondestructive examinations.Identifying and
understanding damage mechanisms.Completing the required destructive
examinationsHiring properly qualified welders.
Recommended Practice 571 reflects industry information , but
also it ____________ a mandatorystandard or code: (RP 571,
Forward-December-2003)
Is
Five
API publications may be
_______________________________________:(RP 571,
Forward-December-2003)
Revised by the owner-user as required.Purchased and resold to
other owner-users.Used to obviate the need for applying sound
engineering judgment.Used by anyone desiring to do so.
FourFive
An API 571 publication will no longer be in effect _________
years after its publication date as anoperative API standard or
where an extension has been granted , upon republication .(RP 571,
Special Notes-December-2003: Pg. iii)
TwoThreeFour
Is notMaybeShould be
The guidelines provided in RP 571 can be used by ____________ to
assist in identifying likelycauses of damage and are intended to
introduce the concepts of service -induced deterioration andfailure
modes: (RP 571, Scope 1.2)
DAMAGE MECHANISMS AFFECTING FIXED EQUIPMENT in the REFINERY
INDUSTRY
RECOMMENDED PRACTICE API 571
CLOSED BOOK QUESTIONS
Generally, API standards are reviewed and revised , reaffirmed
or withdrawn at least every_________ years: (RP 571, Special
Notes-December, 2003-Pg. iii)
TwoThree
The welderThe welding supervisor
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7a.b.c.d.
8
a.b.c.d.
9
a.b.c.d.
10
a.b.c.d.
111213141516171819202122232425
Authorized inspectorConstruction organization
Pressure vessels only.Piping only.Tanks only.
It may be necessary to consult with a _____________ familiar
with applicable degradation modesand failure mechanisms. (RP 571,
Scope 1.2)
EngineerWelding Superintendent
RP 941
Risk-Based-Inspection in covered in which Recommended
Practice?
Fitness-For-Service in covered in which Recommended Practice?
(RP 571, Section 2.1-Standards)
RP 530
Pressure vessels, piping and tanks.
The damage mechanisms covered in RP 571 cover situations
encountered in the refining andpetrochemical industry and is
specifically intended to address the damage mechanisms relating
to____________: (RP 571, Scope 1.2)
RP 934RP 579
High pressure = _____Intermediate pressure = _____
RP 580RP 934RP 579RP 941
Water = ______Hydrogen Sulfide = _____
Assign the appropriate Symbol and Abbreviation to each of the
following:
Symbols and Abbreviations (RP 571, Section 3.2)
Alternating current magnetic flux leakage testing = ______
Low pressure = _____Knock out = _____
Heat affected zone = _____Brinnell hardness number = _____
Acoustic emission = ______Acoustic emission testing =
______Boiler feed water = ______Cooling water = ______Eddy current
= ______Hydrogen = ______
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29
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30
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31
a.b.c.d. 2.5
Not commonly observedfound on the bottom side of piping or lower
portions of vessels and tanksfound on the top side of piping or
upper portions of vessels and tanks
1.03.00.7
Some grades of Carbon Steel and 0.5Mo Metals
ChemistryStressTemperatureChemistry, stress, temperature and
time of exposure
Observed visually
Creep
Aluminum and SteelBrass and AluminumLow alloy steels containing
chromium and Copper
Recommended Practice 571, Section 4.2.1
Mechanical and Metallurgical Failure Mechanisms (RP 571, Section
4.2)
Temper embrittlementGraphitization
250 F to 1100 F
Graphitization is a change in the microstructure of certain
carbon steels and 0.5Mo steels after a long -term operations in the
_________ F to _________ F range which may cause a loss of strength
,ductility and/or creep resistance. (RP 571, Section 4.2.1.1-a)
200 F to 600 F
Spheroidization
100 F to 600 F800 F to 1100 F
At elevated temperatures, the carbide phases in certain carbon
steels and 0.5Mo steels are unstable and may decompose into
graphite nodules. This decomposition is known as
__________________: (RP 571, Section 4.2.1.1-b)
Materials most effected by graphitization are ____________ and
____________:(RP 571, Section 4.2.1.2)
The most important factors that effect graphitization are: (RP
571, Section 4.2.1.3-a)
In general graphitization is normally: (RP 571, Section
4.2.1.3-b)
The addition of _______________ % chromium has been found to
eliminate graphitization :(RP 571, Section 4.2.1.3-c)
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1100 F
Eyebrow graphitization
Chain and Local plane
Heat zone graphitization
RandomGeneralLocal
Black-eyed graphitization
Random and General
Closed eye graphitization
Weld heat affect zone and Non-weldSimple and Concentrated
800 F500 F
250 F
Concentrated
Another more damaging type of graphitization results in chains
or local planes of concentratedgraphite nodules which can result in
a significant reduction in load bearing capacity while
increasingthe potential for brittle fracture . The two forms of
this type of graphitization are know as___________________
graphitization and ____________________ graphitization:(RP 571,
Section 4.2.1.3-f )
Weld heat affected zone graphitization is most frequently found
in the heat -effected zone adjacent towelds in a narrow band ,
corresponding to the low temperature edge of the heat effect zone .
Graphitenodules can form at the low temperature edge of the heat
effected zones , resulting a band of weakgraphite cross section
which because of its appearance is often referred to as
________________graphitization: (RP 571, Section 4.2.1.3-i)
Non-weld graphitization is a form of localized graphitization
that sometime occurs along planes oflocalized yielding in steel .
It also occurs in a chain -like manner in regions that have
experiencedsignificant plastic deformation as a result of
__________________ or ___________________:(RP 571, Section 4.2.1.3
ii)
Bending or heating
Pre-heating or weldingQuenching or temperingCold working
operations or bending
Below _______________ F the rate of graphitization is very slow:
(RP 571, Section 4.2.1.3-d)
In one general type of graphitization , the graphite nodules are
distributed randomly throughout thesteel. This type does not
usually lower the creep resistance and is referred to as
________________graphitization? (RP 571, Section 4.2.1.3-e)
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40
a.b.c.d.
41
a.b.c.d.
Evidence of graphitization is most effectively evaluated through
removal of full thickness samples forexamination using
__________________: (RP 571, Section 4.2.1.7)
Ultrasonic testing Radiographic testing Eddy current testing
Metallographic techniques
2 and 10 to 205 and 30 to 40
The rate at which graphitization forms is difficult to predict ,
but when service temperatures are above1000 F (538 C) severe heat
affect zone graphitization can develop in as little as __________
years.Very slight graphitization would not be uncommon after
___________ to __________ years ofoperation at 850F (454C). (RP
571, Section 4.2.1.3-g)
Low alloy steels with less chromium
OnlyUnlikelyPrimarilyLikely
Chromium containing low alloy steelsThicker materials
NeverMoreProbably
1.5 and 3 to 510 and 2 to 5
Less
Economizer tubing , steam piping and other equipment that
operated in a range of temperaturesbetween 850F to 1025F (441C and
552C) are ______________ likely to suffer graphitization .(RP 571,
Section 4.2.1.2-e)
Hot wall piping, equipment in the fluid catalytic cracker (FCC),
catalytic reforming and coker units are______________ places to
look for graphitization: (RP 571, Section 4.2.1.3-a)
Graphitization can be prevented for long -term operations above
800F (427C) by using______________________. (RP 571, Section
4.2.1.6)
Material with a higher carbon content
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45
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46
a.b.c.d.
47
a.b.c.d.
HeatLow pressureTemperature
Recommended Practice 571, Section 4.2.2
A change in the microstructure of steels , where the carbide
phases in the carbon steels becomesunstable and may agglomerate
from their normal plate -like form to a spheroidal form , or from
smallfinely dispersed carbides in low alloy steels to large
agglomerated carbides is known as__________________: (RP 571,
Section 4.2.2.1)
GraphitizationMetallographic change Spheroidization Carbide
Phase change
Spheroidization may cause a loss of strength and/or _________
resistance. (RP 571, Section 4.2.2.1)
Creep
Copper
Critical factors affecting Spheroidization are
_________________: (RP 571, Section 4.2.2.3-a)
Metal chemistry and exposure time and temperatureTemperature and
microstructure and exposure time
Materials commonly effected by spheroidization are all commonly
used grades of carbon steel and ____________ including C-0.5Mo,
1Cr-0. 5Mo, 1.25Cr-0.5M0, 2./25Cr-1Mo, 3Cr-1Mo, 5Cr-0.5Mo and
9Cr-1Mo. (RP 571, Section 4.2.2.2)
High alloy steelsLow alloy steelsAluminum
200F and 660F100F and 500F200F and 750F
The rate of spheriodization depends on __________: (RP 571,
Section 4.2.2.3-b)
Temperature, exposure time and metal chemistryMetal chemistry,
microstructure, exposure time and temperature
Spheroidization can occur in a few hours at __________F , but
may also take place over severalyears at ___________F. (RP 571,
Section 4.2.2.3-b)
800F and 1300F
Temperature Exposure time and temperatureTemperature and initial
microstructureThe location of the equipment within the process
unit
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49
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50
a.b.c.d.
51
a.b.c.d.
52
a.b.c.d.
53
a.b.c.d.
54
a.b.c. Continually
LossAll of the above
Equipment in general is __________ renewed or repaired due to
spheroidization .(RP 571, Section 4.2.2.4-c)
Often
Only the bottom portion of equipment and piping None of the
above
Fired heater tubes in boilers or process units may be affected
by a ____________ in creep strength .(RP 571, Section
4.2.2.4-c)
ChangeIncrease
Seldom
In operating units such as the FCC , catalytic reforming and
coker , spheroidization affects__________ and __________________:
(RP 571, Section 4.2.2.4-c)
product quality and quantity of productionhot wall piping and
equipment
Annealed and course -grained steels have ____________ resistance
to spheroidization thennormalized and fine-grained steels. (RP 571,
Section 4.2.2.3-c)
MoreThe sameLess
All of the above
None of the above
Spheroidization can occur in piping and equipment after exposure
to temperatures above ______ F.(RP 571, Section 4.2.2.4-a)
850F200F250F450F
Top of the piping and/or equipmentStress concentrations
The loss in strength caused by spheroidization may be as high as
________%, but failure is not likelyto occur except under very high
applied stresses , in areas of stress concentration or in
combinationwith other damage mechanisms. (RP 571, Section
4.2.2.4-a)
70203050
Spheroidization causes a loss in strength which is usually
accompanied by an increase in ductilitywhich allows for deformation
at ______________________: (RP 571, Section 4.2.2.4-b)
Bottom of the piping
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55
a.b.c.d.
56
a.b.c.d.
57
a.b.c.d.
58
a.b.c.d.
59
a.b.c.d.
60
a.b.c.d.
885F Embrittlement
The metallurgical change discussed in question no . 59 causes an
upward shift in the ductile -to-brittletransition temperature as
measured by ____________________ testing? (RP 571, Section
4.2.3.1)
HolidayUltrasonicCharpy impactmetallographic
Usually
Spheroidization is not readily visible and can only be detected
through ________________:(RP 571, Section 4.2.2.5-a)
UTRTMT
2.25 to 3.01.25 and 2.25
Spheroidization is difficult to prevent except by minimizing
long -term exposure to elevated_____________: (RP 571, Section
4.2.2.6)
Pressure
Metallography
In the case of ______% to ______% CrMo alloys , spheroidization
is a process of transforming thecarbides from their original finely
dispersed morphology to large agglomerated carbides .(RP 571,
Section 4.2.2.5-b)
5.0 to 9.01.25 to 1.5
The reduction in toughness due to metallurgical changes that can
occur in some low alloy steels as aresult of long-term exposure in
the temperature range of 650F (343C) to 1100F (593C) is referredto
as ____________________? (RP 571, Section 4.2.3.1)
GraphitizationSpheroidizationTemper Embrittlement
Refinery productsClimateTemperature
Spheroidization can only be found through field _____________ or
removal of samples formetallographic observations: (RP 571, Section
4.2.2.7)
Radiographic testingMetallographyUltrasonic testingMagnetic
particle testing
Recommended Practice 571, Section 4.2.3
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63
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64
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65
a.b.c.d.
66
a.b.c.d. 350F to 550F
None of the above
Temper embrittlement can occur during fabrication heat treatment
, most of the damage occurs overmany years of service in the
embrittling temperature range of _________ to _________.(RP 571,
Section 4.2.3.3-d)
150F to 500F650F to 1100F300F to 450F
1.25Cr-0.5Mo and 3Cr-1MoAll of the above
Alloy steel composition , thermal history , metal temperature
and exposure time are all considered__________ factors. (RP 571,
Section 4.2.3.3-a)
CriticalNon-criticalSafety
196519831990
Two steels which are not significantly affected by temper
embrittlement are ________ and ________:(RP 571, Section
4.2.3.1-c)
C-0.5Mo and 1.25Cr-0.5Mo2.25Cr-1Mo and 3Cr-1Mo
1.25Cr-0.5MoC-0.5Mo2.25Cr-1Mo, 3Cr-1Mo and high strength low
alloy Cr-Mo-V rotor steelsAll of the above
Older generation 2.25Cr-1Mo materials manufactured prior to
__________ may be particularlysusceptible. Some high strength low
alloy steels are also susceptible. (RP 571, Section 4.2.3.1-b)
1972
Although the loss of toughness is not evident at operating
temperature , equipment that is temperembrittled may be susceptible
to ________________ during start -up and shutdown .(RP 571, Section
4.2.3.1)
Corrosion fractureThermal fractureBrittle fractureCritical
fractures
The materials which are primarily affected by temper
embrittlement are ______________________?(RP 571, Section
4.2.3.1-a)
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67
a.b.c.d.
68
a.b.c.d.
69
a.b.c.d.
70
a.b.c.d.
71
a.b.c.d.
72
a.b.c.d.
50%25%30%75%
Temper embrittlement is a metallurgical change that is not
readily apparent and can be confirmed by______________. (RP 571,
Section 4.2.3.5-a)
Radiographic testingImpact testingUltrasonic testing
Metallographic testing
A means of minimizing the possibility of brittle fracture in
existing materials during startup andshutdown, is to limit system
pressure to about _________ of the maximum design pressure
fortemperatures below Minimum Pressurization Temperature (MPT). (RP
571, Section 4.2.3.6-a-ii)
Rounded type
Elongated type
Temper embrittlement can significantly reduce the structural
integrity of equipment containing a________________ flaw. (RP 571,
Section 4.2.3.3-e)
250F
Although there have been very few industry failures related
directly to temper embrittlement it occursin process units after
long -term exposure to temperatures above _________F.(RP 571,
Section 4.2.3.4-a)
500F750F650F
Crack type
2.25Cr-1Mo develops it more quickly at 900F than in the 800F to
850F range, but the damage ismore severe after long -tern exposure
at 850F. It is known as _______________?(RP 571, Section
4.2.3.3-c)
GraphitizationTemper embrittlementMechanical fatigue
All of the above
BoilerHydroprocessing
Spheroidization
Equipment susceptible to temper embrittlement are most often
found in ____________________units, particularly reactors , hot
feed effluent exchangers components and hot HP separators
.Potential also exist in catalytic reforming units (reactors and
exchangers ), FCC reactors, cokers andvisbreaking units. (RP 571,
Section 4.2.3.4-b)
Tank farmWater cooled heat exchanger
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73
a.b.c.d.
74
a.b.c.d.
75
a.b.c.d.
76
a.b.c.d.
77
a.b.c.d.
78
a.b.c.d.
SheetsWindows madeBlocksCans
Studies have shown that limiting the phosphorus (P) and Silicon
(S) to less than ______ is sufficientto minimize temper
embrittlement. (RP 571, Section 4.2.3.6-b-iii)
0.01%0.5%10%3%
A common method of monitoring for temper embrittlement in a
reactor is too install _______ oforiginal heats of the alloy steel
material . Samples are then periodically removed for impact
testingpurposes, (RP 571, Section 4.2.3.7-a)
All of the above
A common way to minimize temper embrittlement is to limit the
"______" factor for base metals andthe "______" factor for weld
metal. (RP 571, Section 4.2.3.6-b-ii)
A and BJ and XY and ZA and M
1200F for 1/2None of the above
For new materials , limiting the acceptance levels of manganese
, silicon, phosphorus, tin, antimonyand arsenic in the base metals
and consumables is _______ way to minimize temper embrittlement
.(RP 571, Section 4.2.3.6-b-i)
Probably theNot the bestThe best
500F down to 100F200F down to 100F1100F down to 600F
When weld repairs are required in existing materials , the
effects of temper embrittlement can bereversed (de-embrittlement)
by heating at ______F for ______hours per inch of thickness and
therapidly cooling to room temperature. (RP 571, Section
4.2.3.6-a-iv)
1150 for 2500F for 1
MPT's usually range from ______F for the earliest , most highly
temper embrittled steels , down to______F or lower for newer,
temper embrittlement resistant steels. (RP 571, Section
4.2.3.6-a-iii)
350F down to 150F
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79
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80
a.b.c.d.
81
a.b.c.d.
82
a.b.c.d.
83
a.b.c.d.
84
a.b.c.d.
Aluminum
Strain agingSheroidization
Recommended Practice 571, Section 4.2.4
____________ is a form of damage found mostly in older vintage
carbon steels and C -0.5 Mo lowalloy steels under the combined
efects of deformation and aging at an intermediate temperature .(RP
571, Section 4.2.4.1)
Mechanical fatigueTemper embrittlement
1962
Steels manufactured by the Bessemer or open hearth process
contain _______ levels of criticalimpurity elements than newer
steels manufactured by the Basic Oxygen Furnace (BOF) process.(RP
571, Section 4.2.4.3-a)
LowerHigher
Strain aging mostly affects older pre -_______ carbon steels
with large grain size and C -0.5Mo lowally steel. (RP 571, Section
4.2.4.2)
199119601980
Strain aging is found ______ and ______ steels with higher
levels of nitrogen and carbon .(RP 571, Section 4.2.4.3-c)
Rimmed and CappedFully killed carbon steelsSteels manufactured
by the Basic Oxygen Furnace (BOF) process
NoNone of the above
Either of the above
In general , steels made by BOF process and fully killed with
_________ will not be susceptible tostrain aging. (RP 571, Section
4.2.4.3-c)
LeadCopper
Hot / Ambient None of the above
None of the above
Strain aging has also been observed in material that have been
______ worked and placed intoservice at _______ temperature without
stress relieving. (RP 571, Section 4.2.4.3-d)
Hot / HighCold / Intermediate
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87
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88
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89
a.b.c.d.
90
a.b.c.d.
Strain aging is a major concern for equipment that contains
__________. (RP 571, Section 4.2.4.3-e)
Cracks
BrittleSuddenCompoundEither of the above
PorosityPetroleum productNone of the above
Employing a pressurization sequence versus temperature is
critical to preventing __________fracture. (RP 571, Section
4.2.4.3-f)
Specially manufactured electrodes
Recommended Practice 571, Section 4.2.5
A loss of toughness due to metallurgical changes in alloys
containing a ferrite phase as a result ofexposure in a temperature
range between 600F (316C) and 1000F (540C) is know as_________. (RP
571, Section 4.2.5.1)
Temper embrittlement
When making weld repairs on materials susceptible , the affects
of strain aging will be eliminated byemploying ____________ (RP
571, Section 4.2.4.5-c)
Only certified welderPre-heating prior to weldingPWHT after
welding
PressureDurationTemperatureAll of the above
885F embrittlementCreepNone of the above
Critical factor with regards to 885F embrittlement are the alloy
composition , particularly chromiumcontent, the amount of ferrite
phase and operating ______________. (RP 571, Section 4.2.5.3-a)
400 Series SS (e.g. 405, 409, 410, 410S, 430 and 446).
Wrought and cast 300 series stainless steels containing ferrite
and duplex stainless steels such asAlloys 2205, 2304 and 2507 are
affected . What other steels are affected ?(RP 571, Section
4.2.5.2)
Carbon steelAluminumCopper and Brass
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95
a.b.c.d.
96
a.b.c.d. All of the above
400F
Most cases of 885F embrittlement are found in the form of
________ during turnarounds and /orstartups and shutdowns when the
material is below about ________ F.(RP 571, Section 4.2.5.7-b)
Laminations/200FCracking/200F
Recommended Practice 571, Section 4.2.6
885F embrittlement is reversible by heat treatment followed by
rapid cooling . The de-embrittling heattreatment temperature is
typically ________ or higher and may not be practical for many
equipmentitems. (RP 571, Section 4.2.5.6-c)
1100F900F250F
Pitting/250F
Damage is cumulative and results from precipitation of an
embrittling intermatallic phase that occursmost readily at
approximately at _________F (RP 571, Section 4.2.5.3-c)
600F885F
CokerCrude and VacuumAll of the above
885F embrittlement is a metallurgical change that is not readily
apperant with metallography , but canbe confirmed through _______
and/or _______ testing. (RP 571, Section 4.2.5.5-a)
1000F400F
Units where 885F embrittlement may occur are: (RP 571, Section
4.2.5.4-c)
FCC
None of the above
The best way to prevent 885F embrittlement is to use
____________ or ____________ alloys, or toavoid exposing the
susceptible nmaterial to the embrittling range. (RP 571, Section
4.2.5.6-a)
High ferrite or ferriticWrought or 300 series stainless
steelsLow ferrite or non-ferritic
Ultrasonic and/or penatrantRadiographic and/or eddy current
Penatrant and/or holiday Bend and/or impact
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98
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99
a.b.c.d.
100
a.b.c.d.
101
a.b.c.d.
102
a.b.c.d.
The formation of a metallurgical phase which can result in a
loss of fracture toughness in somestainless steels as a result of
high temperatures exposure is know as ______________________.(RP
571, Section 4.2.6.1)
Temper embrittlementSigma phase embrittlement
400 Series stainless steelsDuplex stainless steelsAll of the
above
885F embrittlementSpheroidization
The materials affected by sigma phase embrittlement are
____________________________.(RP 571, Section 4.2.6.2-a-b-c)
300 Series stainless steels wrought metal, weld metals and
castings
Elevated temperatures
10 to 40
The 400 series stainless steels and other ferritic and
martensitic SS with _______% Cr or more arealso susceptible. (e.g.
430 and 440). (RP 571, Section 4.2.6.2-a)
3.56
Cast 300 series stainless steels including HK and HP are
especially susceptible due to their high_______ to _______ %
ferrite content. (RP 571, Section 4.2.6.2-a)
35 to 605 to 100.3 to 1
1017
__________________, _______ and ________________ are critical
factors :(RP 571, Section 4.2.6.3-a)
Process unit, time and pressureAlloy composition, time and
pressureProcess unit, temperature and pressureAlloy composition,
time and temperature
In susceptible alloys , the primary factor that affects sigma
phase formation is the time of exposure at_________________: (RP
571, Section 4.2.6.3-b)
Elevated pressuresPre-heating and PWHT None of the above
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103
a.b.c.d.
104
a.b.c.d.
105
a.b.c.d.
106
a.
b.
c.d.
107
a.b.c.d.
108
a.b.c.d.
Ultrasonic and/or penatrant testingRadiographic and/or eddy
current testingPenatrant and/or holiday testingImpact testing
All of the above
Sigma phase embrittlement damage appears in the form of cracking
, particularly at __________ or in_____________________. (RP 571,
Section 4.2.6.5-b)
The bottom of vessels and Areas of low restraint
300 series stainless weld overlays and tube-to-tubsheet
attachment welds during PWHT of underlaying CrMo base
metalStainless steel heater tubesAll of the above
Sigma phase embrittlement is a metallurigal change that is not
readily apperant and can only beconfirmed through metallographic
examination and ____________: (RP 571, Section 4.2.6.5-a)
600F500F1100F650F
Sigma phase embrittlement can affect units and equipment such as
________________________:(RP 571, Section 4.2.6.4-a-b-c)
Stainless steel cyclones, piping ductwork and valves in high
temperature
Formation of sigma phase can occure in austenitic stainless
steels if it is exposted to PWHT at________F: (RP 571, Section
4.2.6.3-f)
600F900F1100F1275F
Stainless steels with sigma can normally withstand normal
operating stresses , but upon cooling totemperature below
_________F they may show a complete lack of fracture toughness as
measuredin Charpy impact testing. (RP 571, Section 4.2.6.3-h)
450F to 600F700F to 950F
Welds and Areas of low restraintWelds and Areas of high
restraint
1000F to 1750F
Sigma phase embrittlement occurs in ferritic (FeCr), martensitic
(FeCr), austentic (Fe-Cr-Ni) andduplex stainless steels when they
are exposed to temperatures in the range of ________F to_________F:
(RP 571, Section 4.2.6.3-c)
200F to 300F
-
109
a.b.c.d.
110
a.b.c.d.
111
a.b.c.d.
112
a.b.c.d.
113
a.b.c.d.
114
a.b.
c.
d.
115 Thicker materials have a _____________ resistance to brittle
fracture: (RP 571, Section 4.2.7.3-d)
Thinner
When a critical combination of factors is reached brittle
fracture can occure :(RP 571, Section 4.2.7.3-a)
The size, shape and stress concentration effect of a flawThe
amount of residual and applied stresses on a flaw
A materials fracture toughness(resistance to crack like flaws)
as measured in a charpy impact test.
All of the above
____________ and ______________ steels are materials which are
particularly susecptiable tobrittle fracture. (RP 571, Section
4.2.7.2)
Thinner and low alloy Thinner and high alloyThicker and high
alloyCarbon steels and low alloy
Particular attention should be paid to __________ materials. (RP
571, Section 4.2.7.2)
None of the above
Creep and stress rupture
Recommended Practice 571, Section 4.2.7
OlderThicker
The sudden rapid fracture under stress (residual or applied )
where a material exhibits little or noevidence of ductility or
plastic deformation is know as ______________. (RP 571, Section
4.2.7.1)
Sigma phase embrittlement
Brittle fracture
None of the above
The best way to prevent sigma phase embrittlement is to use
alloys which are resistant to sigmaformation or to avoid exposing
the material to ________________ : (RP 571, Section 4.2.6.6-a)
The embrittling rangePost weld heat treatmentNon destructive
testing
4None of the above
None of the above
The 300 series SS can be de -sigmatized by solution annealing at
1950F (1066C) for _________hours. (RP 571, Section 4.2.6.6-c)
610
oeg0004cHighlight
-
a.b.c.d.
116
a.b.c.d.
117
a.b.c.d.
118
a.b.c.d.
2001and 661987and 66None of the above
None of the above
Since most processes run at ____________ temperatures brittle
fracture usually occures at startup ,shutdown or during hydrostatic
and or tightness testing. (RP 571, Section 4.2.7.4-c)
LowerExtreamly lowElevated
199220011987None of the above
Equipment manufactured to the ASME Boiler Code , Section VIII ,
Division 1 after the December______ Addenda, were subject to the
requirements of UCS _________ (impact exemption curves ).(RP 571,
Section 4.2.7.4-b))
1992 and 66
HigherThe same LowerNone of the above
Equipment manufactured to the ASME Boiler Code , Section VIII ,
Division 1 prior to the December______ Addenda, were made with
limited restrictions on notch toughness for vessels operating
incold temperatures : (RP 571, Section 4.2.7.4-a))
-
1 48 95 1422 49 96 1433 50 97 1444 51 98 1455 52 99 1466 53 100
1477 54 101 1488 55 102 1499 56 103 150
10 57 104 15111 58 105 15212 59 106 15313 60 107 15414 61 108
15515 62 109 15616 63 110 15717 64 111 15818 65 112 15919 66 113
16020 67 114 16121 68 115 16222 69 116 16323 70 117 16424 71 118
16525 72 119 16626 73 120 16727 74 121 16828 75 122 16929 76 123
17030 77 124 17131 78 125 17232 79 126 17333 80 127 174
DAMAGE MECHANISMS AFFECTING FIXED EQUIPMENT in the REFINERY
INDUSTRY
RECOMMENDED PRACTICE API 571
bK.O.
H2SHAZHBHPIPLP
AETBFW
CLOSED BOOK-ANSWERS
CWECH2H2O
ACFMAE
caa
cddb
c
bcbd
aacc
aabb
ccca
baac
cbdb
bacc
a
c
d
ddcbbd
abbddd
addb
aca
adb
cc
cadbdc
ddca
c
-
34 81 128 17535 82 129 17636 83 130 17737 84 131 17838 85 132
17939 86 133 18040 87 134 18141 88 135 18242 89 136 18343 90 137
18444 91 138 18545 92 139 18646 93 140 18747 94 141 188
b
bda
cadc
dc
c
a
bc
bcc
bcdb
baac
ddc