“Machine Wearables” for Predictive and Prescriptive ......• The blower filter status dashboard lets you know if your filter needs to be cleaned or replaced. • The oil overfill

“Machine Wearables” for Predictive and Prescriptive MaintenanceTim NoggleSenior VP - SalesNovatec [email protected]| 717-887-3446

• Machine wearable sensor technology developed by Prophecy Sensorlytics and marketedIn the Plastics Auxiliary Market by Novatec Inc

• Industry 4.0 and OEM 4.0 Aligned

• Novatec is a major supplier of Plastic Resin Drying, Blending, Conveying and Downstream Extrusion equipment and systems primarily for the Americas

• Prophecy Sensorlytics is a Technology-based startup with offices in Baltimore and the cities of Bangalore and Kolkata in India employing more than 55 people

• To help industrial businesses maximize profits and productivity by supplying affordable “wearable” machine sensors that utilize deep learning big data analytics to predict machine failure and dramatically reduce unplanned downtime.

PumpSense™ MachineSense™ ElectroSense™

Available in Retrofit Version or OEM Version (Novatec)

The World’s First Pump Component Wearables for Predictive Analytics & Diagnostics

Measures:

• Vacuum• Vibration• Temperature• Pressure• Sound• Magnetic field

Predicts:• Vacuum Anomolies• Bearing condition• Valve condition• Filter condition• Belt tension level• Oil condition• Gearbox condition• Rotor/starter health

• Included with your purchase!

• VPDB – Vacuum Positive Displacement Pumps

• SVP – Silencer Vacuum Pumps

• Get a 3-year pump warranty by activating and maintaining a PumpSense data plan through Prophecy

• First 6-months are free from Novatec

The PumpSense Sensor mounts directly to the blower

• Predict pump failure before it happens • Perform maintenance based on actual

machine condition• Minimize unscheduled downtime• No need to decipher complicated analytics

on your own. The software is easy to use, and provides easy to understand actionable maintenance advice.

• Cost-effective solution

• Eight, easy-to-understand dashboards offer the real-time health status of your pump.

• Computer or Tablet / Smartphone interface

• Green, yellow, red colored dashboards show you the pump’s operating condition at a glance.

• Text or email Messages alert users to issues

• The blower filter status dashboard lets you know if your filter needs to be cleaned or replaced.

• The oil overfill dashboard lets you know if one or both of your oil sumps has been overfilled.

• The blower vibration dashboard lets you know an irregular vibration is present that requires further diagnosis. Common issues include blower or motor bearings and belt drive.

• The oil check dashboard identifies that an oil level is low, or the oil condition has deteriorated.

• The 24-hour pump utilization dashboard reflects typical duty cycle, changes in typical operation, and potential capacity for expansion.

• The blower vacuum frequency (10 minutes) and blower vacuum pattern (4 hours) dashboard give important insight into the current operating health of the blower and conveying system.

• The blower 24-hour operating vacuum status lets you see the overall operating health of the blower and conveying system

PumpSense Trending Screens

Examples from the field of Process Saves

• Pump Oil Leak and Oil Level Diagnosis – High Vac Frequency

• Retrofit IML Blower Failure

• IML Blower Rebuild Health Diagnosis

• An Affordable Electrical Diagnostics System with Actionable Maintenance Advice for Non-Electrical Experts

• ElectroSense electrical line monitor predicts the health of electrical motors and components, and provides detailed energy consumption of connected devices.

• Common causes of electrical-related failures:

Why ElectroSense?

Motors with Variable Frequency Drive (VFD)

Motors without Variable Frequency Drive (VFD)

• Overload • High bearing current• Shaft voltage• Sigma current • High harmonics

• Voltage transient • Voltage imbalance • Line harmonics

• Common causes of mechanical-related electrical component failures:

Why ElectroSense?

Motors with and without Variable Frequency Drive (VFD) and / or Resistive Electrical Components

• Misalignment • Shaft imbalance• Shaft voltage• Shaft looseness• Bearing wear • Filament Failure or

Degradation• Electronic Component

Failure or Degradation

Traditional Monitors are Expensive and Inadequate • Traditional electrical system monitors

cost up to $10,000 each and require the interpretive skills of an electrical engineer.

ElectroSense is Cost Effective and Simple to Use

• Simply attach the ElectroSense Electric Line Monitoring System to incoming electrical or machine power lines to monitor electrical usage as well as to detect power anomalies

• ElectroSense makes this technology easily affordable and understandable so that every industrial user can monitor power usage and diagnose power problems.

And, It Provides Additional Operational Benefits

• Predictive analytics with actionable maintenance advice

• Productivity analytics • Energy analytics • Preventive maintenance analytics • Usage analytics • Predictive analytics

ElectroSense and self-contained data hub

Toroid connections to power lines

RouterCloud-based servers

Mobile app with actionable maintenance advice

Desktop software/app

ElectroSense Benefits• Affordable, low investment and easy to install on existing

equipment. • 24/7/365 constant automatic monitoring, no manual

measurements or complicated calculations. • Accurate prediction of machine and component failures, save

time and money by minimizing unscheduled machine downtime. • Easy to understand actionable maintenance advice via text or

email messages and handheld or desktop dashboards

ElectroSense Software Interface• Easy-to-understand

dashboards offer the real-time health status of your machine.

• Green, yellow, red colored dashboards show you the condition of monitored equipment at a glance.

Measures and Reports / Predicts:• Harmonic Distortion Voltage• Phase imbalance• Looming motor/heater failure• Insufficient Grounding Conditions• IRMS / Current Overload or Underload• Phase Imbalance• Power Factor• Data for energy optimization• Energy usage• Voltage Sag or Swell• VRMS• Machine Utilization Efficiency

Smarter With Actionable Intelligence

www.novatec.com

www.prophecysensorlytics.com

Slide Number 1Slide Number 2Slide Number 3Slide Number 4Slide Number 5Slide Number 6Slide Number 7Slide Number 8Slide Number 9Slide Number 10Slide Number 11PumpSense Trending Screens Slide Number 13Slide Number 14Why ElectroSense?Why ElectroSense?Traditional Monitors are Expensive and Inadequate ElectroSense is Cost Effective and Simple to UseAnd, It Provides Additional Operational Benefits Slide Number 20ElectroSense BenefitsElectroSense Software InterfaceSmarter With Actionable Intelligence