(ANX-1) Inspection Test Plan (ITP) List

5/28/2018 (ANX-1) Inspection Test Plan (ITP) List

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Annexure (1)

TOTAL SHEETS 11

PROJECT No.: - 6261

Sr. No. Description Form No.

1 General

1.1 Final Visual Inspection Punch List G 001

1.2 Calibration Verification Report G 003

2 Civil & Structure

2.1 Quality check for site survey Su 0012.2 Moisture/density relation test C 001

2.3 Density test C 002

2.4 Field density test - sand cone method C 003

2.8 Aggregate physical properties laboratory report C 007 (2/2)

2.9 Aggregate sieve analysis test C 007 (1/2), C 008

2.10 Design mix properties test of concrete C 009

2.11 Concrete compression specimen test report C 010

2.12 Reinforcement check C 011

2.13 Inspection before placing concrete (pour card) C 012 (1-2)

2.14 Grouting under base plate / pocket C 013

2.15 Building impection record C 014

2.16 Structural steel fabrication C 015

2.17 Inspection of structural steel erection C 016

2.18 Tank foundation settlement C 017

2.19 Fire proofing check list C 018

2.20 Location & level of equipment foundation C 020

2.22 California bearing ratio test of subgrade C 022

3 Painting

3.1 Painting - Application of finish coat PT 001

NOTE

INSPECTION TEST PLAN (ITP) FORMAT LIST

1. Bidder to follow applicable ITPs Inspection Test Plans & FIRs Field Inspection

Reports to the various items.


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INSPECTION TEST PLAN (ITP) LIST

JOB NO: 6261

INSPECT SAMPLING FORM

GRADE FREQUENCY NUMBER

***CIVIL***

01 ***SITE PREPARATION***

0101 A QUALITY CHECK FOR SITE SURVEY PRE-COMMENCEMENT SU 001

0102 B PROPERTY OF FILLING MATERIAL LABORATORY TEST EACH SOURCE G 001

0103 C MOISTURE / DENSITY RELATION TEST EACH SOURCE C 001

0104 B DENSITY TEST/COMPACTION TEST ( CORE CUTTER METHOD) EVERY 50OM2

C 002

0105 B SURFACE LEVEL AND SLOPE SURVEY EVERY 250OM3 G 001

0106 B FIELD DENSITY TEST - SAND CONE METHOD EVERY 2500M3 C 003

0107 B CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS ALL G 003

02 ***PILING***

0201 B SUPPLIER MATERIAL TEST CERTIFICATE EACH LOT AS PER SUPPLIERS FORMAT

0202 B PILE DRIVING RECORD ALL C 004

0203 B PILE BORING RECORD ALL C 005A (1/2 & 2/2)

0204 A PILE LOADING TEST RECORD ALL C 006

0205 C PILE DRIVING ALL C 021(1/3,2/3,3/3)

0206 C PILE REBOUND ALL C 005

0207 C PILE CUTTING ALL G 001


03 ***FIELD WELDING***

0301 B WPS (WELDING PROCEDURE SPECIFICATION) ALL P-001(1-2)

0302 B PQR (PROCEDURE QUALIFICATION RECORD) ALL P-002(1-3

0303 B W'QT (WELDER QUALIFICATION TEST) EACH WELDER P 003

0304 C VISUAL INSPECTION (WELDING) ALL P 004

0305 B DRY PENETRANT TEST ALL P 008

0306 B RADIOGRAPHIC EXAMINATION ALL P 007

0307 B MAGNETIC PARTICLE EXAMINATION ALL P 0100308 B ULTRASONIC EXAMINATION ALL P 011 (1/2 & 2/2)


04 ***ROAD AND PAVING***

0401 B MOISTUREIDENSITY RELATION TEST OF SUBGRADE EVERY 100OM2 C 001

0402 B DENSITY / TEST OF SUBGRADE EVERY 100OM2 C 002

0403 B CALIFORNIA BEARING RATIO TEST OF SUBGRADE EVERY 100OM2 C 022

0404 C SURVEY OF SUBGRADE SURFACE LEVEL AND SLOPE EVERY 50OM2 G 001

ITP NO. INSPECTION AND TEST ITEMS REMARKS

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0405 C SIEVE ANALYSIS TEST OF SUB-BASEIBASE COURSE MATERIAL EACH SOURCE G 001

0406 C SURVEY OF SUB-BASE/BASE COURSE SURFACE LEVEL AND SLOPE EVERY 500M2 G 001

0407 B ASPHALT M IX -SUPPLIER TEST CERTIFICATE EACH SOURCE G 001

0408 C INSPECTION OF PRIME COAT/ASPHALT CONCRETE APPLICATION EVERY 50OM2 G 001

0409 A SURVEY OF SURFACE COARSE LEVEL AND SLOPE EVERY 50OM2 G 001

0410 A FINAL VISUAL INSPECTION PUNCH LIST (CIVIL) ALL G 0010411 B CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS ALL G 003

05 ***DRAINAGE***

0501 B SUPPLIER MATERIAL TEST CERTIFICATE EACH SUPPLIER AS PER SUPPLIERS FORMAT

0502 B INSPECTION OF UNDERGROUND PIPE AND SYSTEM ALL G 001

0503 A FINAL VISUAL INSPECTION PUNCH LIST (CIVIL) PRE-BACKFILLING G 001

0504 B INSPECTION OF DRAIN LAYOUT ALL C 023

06 ***EARTH WORK***

0601 B MOISTURE/DENSITY RELATION TEST AS PER DESIGN C 001

0602 B DENSITY TEST AS PER DESIGN C 002

0603 B SURVEY AND INSPECTION OF EXCAVATION EACH FOUNDATION G 001

10 ***CONCRETE***

1001 B MANUFACTURER MATERIAL TEST CERTIFICATE EVERY SUPPLIER AS PER SUPPLIERS FORMAT

1002 B AGGREGATE PHYSICAL PROPERTIES LABORATORY TEST EACH SOURCE C 007 - 2/2

1003A,B B AGGREGATE SIEVE ANALYSIS TEST EACHSOURCE C 007 - 1/2, C 008

1004 B WATER SAMPLE ANALYSIS LABORATORY TEST EACH SOURCE AS PER LABORATORY FORMAT

1005 A DESIGN MIX PROPORTION TEST OF CONCRETE ALL C 009

1006 B REINFORCEMENT CHECK ALL C 011

1007 B CONCRETE POUR CARD (INSPCTION BEFORE PLACING CONCRETE ALL C 012- 1/2

1008 B COMPRESSION STRENGH LABORATORY TEST AS PER SPEC. C 010

1009 B INSPECTION BEFORE PLACING CONCRETE - ANCHOR BOLT/POCKET DETAIL ALL C 012 -2/21010 B LOCATION & LEVEL OF EQUIPMENT FOUNDATION ALL C 020

1011 B GROUTING UNDER BASE PLATE/POCKET ALL C 013


20 ***STRUCTURAL STEEL***

2001 B MATERIAL TEST CERTIFICATE EVERY SUPPLIER G 001

2002 B TORQUE WRENCH CALIBRATION CERTIFICATE RE-COMMENCEMENT G 001

2003 B STRUCTURAL STEEL FABRICATION ALL C 015

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2004 B INSPECTION OF STRUCTURAL STEEL ERECTION EACH STRUCTURE C 016

2005 A FINAL VISUAL INSPECTION PUNCH LIST ALL G 001

30 ***BUILDING***

3001 B SUPPLIER MATERIAL TEST CERTIFICATE EVERY SUPPLIER AS PER SUPPLIERS FORMAT

3002 B SAND PHYSICAL PROPERTIES LABORATORY TEST CERTIFICATE EACHSOURCE G 001

3003 B SAND SIEVE ANALYSIS TEST (FOR MORTAR) EACHSOURCE G 0013004 B PLUMBING SYSTEM LEAK CHECK EACH LINE G 001

3005 A HVAC SYSTEM CHECK EACH UNIT G 001

3006 A FINAL VISUAL INSPECTION PUNCH LIST (CIVIL) ALL BUILDING G 001

3007 A BUILDING INSPECTION RECORD ALL C 014


STATIONARY AND ROTATING EQUIPMENT INSTALLATION

40 HEATERS,BOILER AND STACK

4001 B INSPECTION FOR STRUCTURAL STEEL ERECTION ALL C 016

4002 B HEATER CASTABLE, FIRE BRICK & INSULATION BLANKET CHECK ALL HT 0044003 B INSTALLATION OF SUPPORT, GUIDES & ATTACHMENT ALL HT 003

4004 A FINAL VISUAL INSPECTION PUNCH LIST( EQUIPMENT) ALL T016


41 ***TOWERS, VESSELS AND HEAT EXCHANGERS***

4101A~E B ALIGNMENT ALL M 001-005

4102 B INTERNALS ALL M 009 -1/13 TO 13/13

4103 A MEDIA PACKING AND LOADING ALL M 010

4104 A PRESSURE TEST FOR SHELL AND/OR TUBE AS SPECIFIED M 008

4105 A TRAY LEAKAGE TEST ALL M 012

4106 B SEATING AND ORIENTATION CHECK ALL G 001

4107 B COMPLETION OF REPAIR INSPECTION ALL G 001

4108 A FINAL VISUAL INSPECTION PUNCH LIST (EQUIPMENT) ALL M 014


42 ***AIR HEATER***

4201 B INSPECTION OF STRUCTURAL STEEL ERECTION ALL C 016

4202 B ASSEMBLY ALIGNMENT ALL G 001


4204 A CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS ALL G 003

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43 *** STATIONARY AND ROTATING EQUIPMENT INSTALLATION***

4301 A H0RIZONTAL PUMP ALIGNMENT ALL M 007

4302 A COMPRESSOR ALIGNMENT ALL M 013 (1-2)

4303 A TRIAL RUN ALL G 001


4305 B CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS ALL G 00344 ***OTHER EQUIPMENT***

4401 B ALIGNMENT ALL G 001

4402 B FUNCTIONAL CHECK ALL G 001



45 ***WELDING***

4501 B WPS (WELDING PROCEDURE SPECIFICATION) ALL VENDOR

4502 B PQR (PROCEDURE QUALIFICATION RECORD) ALL VENDOR

4503 B WQT (WELDER QUALIFICATION TEST) ALL P 003

4504 B FIT-UP CHECK ALL P 004

4505 B WELDING RECORD ROOT AND COVER PASS ALL P 005

4506 B VISUAL INSPECTION (WELDING) ALL P 004

4507 B DYE PENETRANT TEST ALL P 008

4508 B RADIOGRAPHIC EXAMINATION ALL P 007

4509 B POST WELD HEAT TREATMENT ALL P 009

4510 B MAGNETIC PARTICLE EXAMINATION ALL P 010

4511 B ULTRASONIC EXAMINATION ALL P 011 (1-2)


46 ***TANKAGE***

4601 B WPS (WELDING PROCEDURE SPECIFICATION) ALL P 001(1-2)

4602 B PQR (PROCEDURE QUALIFICATION RECORD) ALL P 002(1-3)4603 B WQT (WELDER QUALIFICATION TEST) ALL P 003

4604 B TANK MATERIAL TEST CERTIFICATE EACH LOT AS PER SUPPLIER FORMAT

4605 B MATERIAL CONTROL SHEET (MATERIAL RECEIPT) AS SPECIFIED T 001

4606 B MATERIAL CONTROL (PRIOR TO CUTTING) AS SPECIFIED T 002

4607A~B B FIT-UP CHECK ALL T 005-006

4608 C WELDING RECORD ROOT AND COVER PASS ALL P 005

4610 B WELDING RECORD FOR FIELD WELDED STORAGE TANKS ALL T 003

4611 B RADIOGRAPHIC EXAMINATION AS PER SPEC. P 007

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4612 B DYE PENETRANT TEST AS PER SPEC. P 008

4613 B MAGNETIC PARTICLE EXAMINATION AS PER SPEC. P 010

4614 B ULTRASONIC EXAMINATION AS PER SPEC. P 011 (1-2)

4615 A VACUUM TEST, BOTTOM PLATE ALL T 004

4616 B SHELL PLATE VERTICAUTY AND ROUNDNESS INSPECTION ALL G 001

4617 A HYDROSTATIC TEST REPORT FOR STORAGE TANK ALL T 0124618 A ROOF PLATE LEAK TEST ALL G 001

4619 B PNEUMATIC TEST FOR CONE ROOF OF STORAGE TANK ALL T 014

4620 A FINAL VISUAL INSPECTION PUNCH LIST (TANKAGE) ALL T 016

4621A/B A TANK FOUNDATION SETTLEMENT ALL C 017, T 013

4622 B ROUNDREN CHECK ALL T 007

4623 B SHELL TO BOTTOM JOINT INSPECTION REPORT ALL T-008

4624 C RF. PAD TEST ALL T-015

4625 B NOZZLE ORIENTATION INSPECTION REPORT ALL T-010

4626 B VISUAL INSPECTION LIST (TANKAGE) ALL T-011


***PIPING AND PIPING WELDING***

50 ***PIPING***

5001 A UNDERGROUND PIPE CHECK ALL P 012

5002 A LINE CHECk LIST ALL P 013

5003 A PRESSURE TEST ALL P 014

5004 A FLUSHING REPORT ALL P 015

5006 A FINAL VISUAL INSPECTION PUNCH LIST (PIPING) ALL T 016

5007 B PINHOLE TEST (HOLIDAY TEST) FOR WRAPPING COATING OF U/G PIPING ALL P017


51 ***PIPING WELDING"*

5101 B WPS (WELDING PROCEDURE SPECIFICATION) ALL P 001(1-2)

5102 B PQR (PROCEDURE QUALIFICATION RECORD) ALL P 002 (1-3)

5103 B WQT (WELDER QUALIFICATION TEST) ALL P 003

5104 B FIT-UP CHECK RANDOM P 004

5105 C WELDING RECORD ROOT AND COVER PASS ALL P 005

5106 B VISUAL INSPECTION (WELDING) ALL P 004

5107 B DYE PENETRANT TEST RANDOM P 008

5108 B RADIOGRAPHIC EXAMINATION AS PER SPEC. P 007

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5109 B POST WELD HEAT TREATMENT AS PER SPEC. P 009

5110 B MAGNETIC PARTICLE EXAMINATION AS PER SPEC. P 010

5111 B ULTRASONIC EXAMINATION AS PER SPEC. P 011 (1-2)

5112 B HISTORY SHEET ALL PX-001


ELECTRICAL

61 ***POWER FACILTIY***

6101 B INSULATION RESISTANCE CHECK ON TRANSFORMER ALL E 002

6102 A BREAKDOWN VOLTAGE TEST (BDV) ON TRANSFORMER OIL ALL E 005

6103 A HIGH VOLTAGE (HI-POT) TEST ON HT CABLES & EQUIPMENTS ALL E 007

6104 B TRANSFORMER VOLTAGE RATIO TEST ALL E 011

6105 B CHECK LIST ON TRANSFORMER ALL E 014

6106 B CHECK LIST ON POTENTIAL TRANSFORMER ALL E 016

6107 B CHECK LIST ON CURRENT TRANSFORMER ALL E 017

6108 A PRECOMMISSIONING CHECK ON UPS SYSTEM ALL E 009

6109 A PRECOMMISSIONING CHECK ON BATTERY CHARGER/BATTERY BANK ALL E 010

6110 A CHECK LIST ON HT PANELS/CUBICALS ALL E 022

6111 A FINAL VISUAL INSPECTION PUNCH LIST ALL E 013

6112 B PROTECTION RELAY TESTING ALL E 023

6113 B CHECK LIST ON LT PANELS (PCC,MCC,PDB, LDB) ALL E 021

6114 B PRECOMMISSIONING CHECK ON CONTROL & RELAY PANEL ALL E 008

6115 B TEST REPORT FOR TRANSFORMER BOUGHT OUT ITEM (OTI/WTI/BUCHHOL RELAY) ALL E 012


62 ***MOTOR***

6201 B INSULATION TEST ALL E 004

6202 B HT/LT MOTOR NO LOAD TEST RUN ALL E 006


6204 B PRECOMMISSIONING CHECK ON FIRE FIGHTING PUMPS ALL E 020


63 ***CABLE, WIRE & CABLE WAY***

6301 B INSULATION & CONTINUITY TEST ON HT/LT CABLES ALL E 003

6302 B GROUNDING RESISTANCE TEST FOR EARTH PITS/GRID ALL E 001


6304 B CHECK LIST FOR EARTHING WORK ALL E 018

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6305 B VISUAL CHECK FOR CABLE SEALING ACTIVITY IN BUILDING ENTRIES ALL E 019


64 ***LIGHTING FACILITY***

6401 B LIGHTING ON-OFF TEST ALL E 015

6402 B LUX CHECK DESIGN BASE E 0136403 A FINAL VISUAL INSPECTION PUNCH LIST ALL E 013

65 ***COMMUNICATION FACILITY***

6501 A TELEPHONE SYSTEM FUNCTION CHECK ALL E 013

6502 A PAGING SYSTEM FUNCTION CHECK ALL E 013

6503 A FIREALARM SYSTEM FUNCTION CHECK ALL E 013

6504 A TELECOMMUNICATION FACILITY FUNCTION CHECK ALL E 013

6505 A AIR CRAFT LIGHTING FUNCTION CHECK ALL E 013



66 ***CATHODIC PROTECTION***

6601 B INSTALLATION & TEST CHECK LIST (MAGNESIUM OXIDE) ALL G 001

6602 B INSTALLATION & TEST CHECK LIST (TEST BOX) ALL G 001

6603 B INSTALLATION & TEST CHECK LIST (CROSS BAND) ALL G 001

6604 B INSTALLATION & TEST CHECK LIST (SILICON IRON ANODE BED) ALL G 001

6605 B INSTALLATION & TEST CHECK LIST (TRANSFORMER RECTIFIER UNIT) ALL G 001

6606 B INSTALLATION & TEST CHECK LIST (CABLE JUNCTION BOX) ALL G 001

6607 A FINAL VISUAL INSPECTION PUNCH LIST ALL T 016


INSTRUMENTATION

71 ***CONTROL ROOM***

7101 B CONTROL PANEL ALIGNMENT ALL G 001

7102 A FINAL VISUAL INSPECTION PUNCH LIST (INSTRUMENTATION) ALL I 014

72 ***INSTRUMENTATION***

7201 A INSTRUMENT CALIBRATION (ZERO - MAX POINT CHECK) ALL I 002

7202 A CALIBRATION RECORD ALL I 003

7203 A CONTROL VALVE CALIBRATION RECORD ALL I 004

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7204 A PRESSURE GAUGE TEST ALL I 005

7205 A P.S.V. BENCH TEST ALL I 006

7206 B LOOP TEST ALL I 010

7207 A FUNCTION TEST OF ANALYSER ALL I 011

7208 B RELAY SETTING RECORD ALL I 012

7209 A SEQUENCE TEST ALL I 0137210 A FINAL VISUAL INSPECTION PUNCH LIST (INSTRUMENTATION) ALL I 014


73 ***CABLE WAY***


74 ***CABLE, WIRE AND TUBING***

7401 B INSULATION AND CONTINUITY TEST ALL I 001



75 ***PRESSURE LEAD PIPE***

7501 A PRESSURE TEST ALL I 007

7502 A FINAL INSPECTION PUCH LIST (INSTRUMENTATION) ALL I 014

76 ***AIR SUPPLY PIPING***

7601 A INSPECTION OF PIPING ALL I 008

7602 A FINAL INSPECTION PUCH LIST (INSTRUMENTATION) ALL I 014

77 ***STEAM TRACE PIPING***

7701 B INSPECTION OF STEAM TRACE PIPING ALL I 009

PAINTING, COATING, FIREPROOFING AND INSULATION

81 ***PAINTING***

8101 B PAINTING -SURFACE PREPARATION & PRIMER COAT RANDOM PT 001

8102 B APPLICATION OF FINISH COAT OF PAINT ALL PT 001

8103 A FINAL VISUAL INSPECTION PUNCH LIST (PAINTING) ALL PT 004


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82 ***INSULATION***

8201 C INSTALLATION CHECK RANDOM IN 001

8202 A FINAL VISUAL INSPECTION PUNCH LIST (INSULATION) ALL IN 002

83 ***FIREPROOFING***

8301 C FIREPROOFING CHECK LIST RANDOM C 0188302 A FINAL VISUAL INSPECTION PUNCH LIST FIREPROOFING (CIVIL) ALL G 001

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(ANX-1) Inspection Test Plan (ITP) List

Documents

density test c

c pile

100om2 c

source c

2500m3 c

ratio test of subgrade

b density test of subgrade

reinforcement check