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1 Slides to accompany lectures in Vibro-Acoustic Design in Mechanical Systems © 2012 by D. W. Herrin Department of Mechanical Engineering University of Kentucky Lexington, KY 40506-0503 Tel: 859-218-0609 [email protected] ANSYS Tutorial Modal/Harmonic Analysis Using ANSYS ME 510/499 Vibro- Acoustic Design Dept. of Mechanical Engineering University of Kentucky Modal Analysis g Used to determine the natural frequencies and mode shapes of a continuous structure 2
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Page 1: ANSYS Tutorial

1

Slides to accompany lectures in

Vibro-Acoustic Design in Mechanical Systems © 2012 by D. W. Herrin

Department of Mechanical Engineering University of Kentucky

Lexington, KY 40506-0503 Tel: 859-218-0609

[email protected]

ANSYS Tutorial

Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Modal Analysis

g  Used to determine the natural frequencies and mode shapes of a continuous structure

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Page 2: ANSYS Tutorial

2

Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Review of Multi DOF Systems

g Expressed in matrix form as

M1 M2

K2

C2

K1

C1

K3

C3

x1 x2

F1 F2

[ ]{ } [ ]{ } [ ]{ } { }FuKuCuM =++

3

Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Review of Multi DOF Systems

[ ]{ } [ ]{ } [ ]{ } { }FuKuCuM =++

g  The mass, damping and stiffness matrices are constant with time

g  The unknown nodal displacements vary with time

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Page 3: ANSYS Tutorial

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Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Modal Analysis

g  A continuous structure has an infinite number of degrees of freedom

g  The finite element method approximates the real structure with a finite number of DOFs

g  N mode shapes can be found for a FEM having N DOFs

g  Modal Analysis ü  Process for determining the N natural frequencies and

mode shapes

5

Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Modal Analysis

g  Given “suitable” initial conditions, the structure will vibrate ü  at one of its natural frequencies ü  the shape of the vibration will be a scalar

multiple of a mode shape

g  Given “arbitrary” initial conditions, the resulting vibration will be a ü  Superposition of mode shapes

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Page 4: ANSYS Tutorial

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Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Modal Analysis

g  Determines the vibration characteristics (natural frequencies and mode shapes) of a structural components

g  Natural frequencies and mode shapes are a starting point for a transient or harmonic analysis ü  If using the mode superposition method

7

Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Mode Shape of a Thin Plate (240 Hz)

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Page 5: ANSYS Tutorial

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Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Mode Extraction Methods

g  Subspace

g  Block Lanczos

g  PowerDynamics

g  Reduced

g  Unsymmetric

g  Damped and QR damped (Include damping)

9

Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Steps in Modal Analysis

g  Build the model ü  Same as for static analysis ü  Use top-down or bottom-up techniques

g  Apply loads and obtain solution ü  Only valid loads are zero-value displacement

constraints ü  Other loads can be specified but are ignored

g  Expand the modes and review results 10

Page 6: ANSYS Tutorial

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Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

360 inches

b = 43 in

h = 5 in

In-Class Exercise

E = 30E6 psi 2

3

lb s8.031 4 in in

E⎛ ⎞⎛ ⎞ρ = − ⎜ ⎟⎜ ⎟

⎝ ⎠⎝ ⎠

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Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

In-Class Exercise

g  Set element type to BEAM188

g  Set the appropriate material constants and section properties

g  Create Keypoints at the start and end of the beam and a Line between them

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Page 7: ANSYS Tutorial

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Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Create Three Keypoints g  Preprocessor > Modeling - Create > Keypoints > In Active CS

  Enter the following values for keypoint 1   NPT=1, x=0, y=0 z=0 <Apply>

  Enter the following values for keypoint 2   NPT=2, x= 180, y=0 z=0 <Apply>

  Enter the following values for keypoint 3   NPT=3, x= 360, y=0 z=0 <Apply>

  <Okay>

Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Create Lines Between Keypoints

g  Preprocessor > Modeling - Create > Lines > Straight Line

  Select KP 1 and 2 in graphics window   Select KP 2 and 3 in graphics window   <Okay>

Page 8: ANSYS Tutorial

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Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Mesh the Lines to Create Elements

g  Preprocessor > Meshing - Size Controls > Lines - All Lines >

  Size = 5   <Okay>

g  Preprocessor > Meshing - Mesh Lines > Pick All   <Okay>

Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Mesh the Line and Apply B.C.s

g  Fix the Keypoint at the right end of the beam

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Page 9: ANSYS Tutorial

9

Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Set Solution Options

g  Change the analysis type to Modal ü  Solution > Analysis Type > New Analysis ü  <Modal>

g  Set the analysis options ü  Solution > Analysis Options ü  Extract 10 mode <OK> ü  Enter <1500> for the ending frequency

17

Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Set Solution Options

g  At this point, you have told ANSYS to find a particular quantity of modes and to look within a particular frequency range. If ANSYS finds that quantity before it finishes the frequency range, it will stop the search. If ANSYS does not find that quantity before finishing the frequency range, then it will stop the search.

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Page 10: ANSYS Tutorial

10

Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Set Solution Options

g  Solve the load set

g  ANSYS generates a substep result for each natural frequency and mode shape

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Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Postprocessing

g  List results summary ü  General Postproc > List Results > Results

Summary

g  Read results for a substep ü  General Postproc > Read Results > First Set ü  Plot deformed geometry ü  General Postproc > Read Results > Next Set ü  Plot deformed geometry

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Page 11: ANSYS Tutorial

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Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Harmonic Response Analysis

g  Solves the time-dependent equations of motion for linear structures undergoing steady-state vibration

g  All loads and displacements vary sinusoidally at the same frequency

1sin( )iF F t= ω +φ

2sin( )jF F t= ω + φ

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Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Harmonic Response Analysis

g  Analyses can generate plots of displacement amplitudes at given points in the structure as a function of forcing frequency

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Page 12: ANSYS Tutorial

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Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Forced Response g  Apply a 1.0 N load at the left end of the beam

g  Set the Analysis Options ü  Set the solution method to “Mode Superposition” ü  Set the DOF printout format to “Amplitude and phase” <OK> ü  Set the number of modes to 10 <OK>

g  New Analysis > Harmonic

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Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Forced Response

g  Set the frequency substeps ü  Solution > Load Step Opts – Time Frequency > Freq and Substeps ü  Set the Harmonic Frequency Range to between 0 and 50 Hz ü  Set the number of substeps to 100 ü  Set to Stepped

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Page 13: ANSYS Tutorial

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Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Forced Response

g  Set the damping ü  Solution > Load Step Opts – Time Frequency > Damping ü  Set the Constant Damping Ratio to 0.01

g  Solve the model

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Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Expansion Pass

Finish Solution > Analysis Type > Expansion Pass …

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Page 14: ANSYS Tutorial

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Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Expansion Pass Setup

Solution > Load Step Opts > Expansion Pass > Single Expand > Range of Solu’s

Important – if yes the files are huge

Solution > Solve > Current LS

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100

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Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Forced Response g  Enter time history postprocessor > Define Variables …

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Define New Variables

Graph Variables

List Variables and print out to file

Page 15: ANSYS Tutorial

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Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Create Nodes

g  Preprocessor > Modeling - Create > Nodes > In Active CS

  Enter the following values for Node 1   NPT=1, x=180, y=-10 z=0 <Apply>

Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Add Vertical Truss Member

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g  Preprocessor > Element type > Add/Edit/Delete   <Add>   <Okay> Select Link 180   <Close>

g  Preprocessor > Real Constants > Add/Edit/Delete   <Add>   <Okay> to select type 1   Enter the values

  A= 10 in2   <Okay>

Page 16: ANSYS Tutorial

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Modal/Harmonic Analysis Using ANSYS

ME 510/499 Vibro-Acoustic Design

Dept. of Mechanical Engineering University of Kentucky

Set Element Attributes

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g  Modeling > Create > Elements > Elem Attributes   Select appropriate material properties and real constant table

g  Preprocessor > Modeling - Create > Elements > Auto-Numbered-Thru Nodes

  Select appropriate nodes and apply