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Version 1.0 3/23/2007 © 2007 ANSYS, Inc. All rights reserved. Inventory #002498 5-1 BladeModeler 11.0 ANSYS, Inc. Proprietary BladeModeler 5.0 BladeEditor
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  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-1 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    BladeModeler

    5.0 BladeEditor

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-2 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeEditor

    BladeEditor is an Add-In to

    DesignModeler, which

    means it enhances

    the functionality of

    DesignModeler

    BladeEditor provides a seamless geometry

    connection between

    BladeGen and

    DesignModeler

    BladeGen

    DesignModeler

    BladeEditor

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-3 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeEditor

    After geometry has been saved in BladeGen, start DesignModeler from the Project page by selecting New Geometry

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-4 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeEditor

    To ensure BladeEditor can

    be used, the

    BladeModeler

    license must be

    enabled

    Tools > Options

    Select Licensing > License Management

    Set default Geometry Modeler license to ANSYS BladeModeler

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-5 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeEditor

    To enable BladeEditor in

    DesignModeler

    Tools > Addins

    Select Blade

    Editor

    Select Load on

    Startup and

    Apply (Note you

    may need to

    restart

    DesignModeler)

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-6 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeEditor

    Select the same units as defined in BladeGen

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-7 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeEditor

    To import the BGD file, click the

    BladeEditor Icon

    By default, the last file saved in

    BladeGen is

    selected

    Click Open

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-8 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeEditor:

    ImportBGD Feature

    Used to import the BladeGen model

    Details View located in the lower left corner of

    the DesignModeler

    window

    Use the feature properties in the Details

    View to set the import

    options

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-9 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeEditor:

    Meridional Contours

    BladeEditor automatically creates Meridional sketches

    for the main flow path

    contours (hub, shroud, etc.)

    and a simple hub

    Hub sketch can be modified and dimensioned as desired

    using DesignModeler

    sketcher

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-10 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeEditor:

    Blade Part Creation

    BladeEditor automatically creates

    solid parts for one or all blades

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-11 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeEditor:

    Blade Topology

    FEA meshing is often easier when the blade is created with four primary faces (not including root and tip)

    Blade topology is controlled by the Merge Blade Topology property:

    No means always create the blade with six faces: pressure side, suction side, leading edge, trailing edge, top and bottom

    Yes means merge the faces when they are tangent

    Faces not merged

    With faces merged

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-12 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeEditor:

    Hub Part Creation

    BladeEditor optionally creates a revolved solid

    part for the hub using the

    hub sketch, and merges it

    with the blades

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-13 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeEditor: Tip Clearance

    Specify BG layer number to use to trim the blade:

    Relative is layer number relative to shroud layer

    Absolute is absolute layer number, where hub is layer one

    Tip layer contour is added as a sketch in the meridional plane

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-14 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeEditor:

    Fluid Enclosure

    BladeEditor optionally creates an Enclosure for the

    periodic sector of the fluid zone

    The Enclosure is a frozen part that can be meshed and

    used to perform a CFD

    analysis of the blade

    The Enclosure can be meshed directly with either

    CFX-Mesh or ICEM CFD

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-15 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeEditor: Import Enhancements

    Blade Loft Direction

    Specify Streamise or

    Spanwise surface loft

    direction

    Blade Extension parameter separate from Periodic Surface

    Extension for improved control

    when complications arise during

    the import

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-16 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeEditor: Periodoc Surface Options

    Periodic Surface Style option

    One Piece used in BladeModeler 10.0

    Three Pieces similar to TurboGrid (default)

    Improved robustness in the periodic surface creation, especially when the surfaces are close to the machine axis

    One Piece Three Piece

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-17 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeEditor:

    Solid Modeling Features

    Solid modeling features that are missing in

    BladeGen can be

    added:

    Blade fillets

    Trims

    Scallops

    Shroud cover

    Blade fillets

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-18 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeEditor:

    Solid Modeling Features

    Shroud cover

    Revolved trim

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-19 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeEditor:

    Region Creation

    Appropriate boundary regions for use in a

    CFD analysis will also

    be created as Named

    Selections

    When the model is read into CFX-Mesh,

    boundary Regions are

    automatically created

    from the Named

    Selections

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-20 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeEditor:

    Updating the BladeGen Model

    The imported BladeGen model can be updated to reflect changes made in BladeGen

    The Refresh property of the ImportBGD feature controls the update:

    Yes (default) means that the BladeGen model should be re-imported whenever the source BGD file changes

    No means do not update the model

    If Refresh is Yes, the BGD file will be checked and re-

    imported, if necessary, when

    the model is re-generated

    This allows design changes in BladeGen to be

    propagated easily to

    DesignModeler

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-21 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeEditor:

    Updating the BladeGen Model

    Any changes or features added to the geometry in DesignModeler will be preserved, except:

    If the hub contour has changed, it may need to be manually adjusted to fix the hub loop

    If the number of contour segments has changed, any DM features added that depend on the edge or face topology may need their selections adjusted

    Hub sketch before update

    Hub sketch after update

    Break in the

    hub loop

    causes hub

    part to fail

    Hub contour

    moved in

    BladeGen

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-22 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    Importing to CFX-Mesh

    When importing the DM geometry to CFX-Mesh, make sure the Named Selection attribute is checked, and the filter is blank

    Otherwise the regions will not be created automatically

    These options are saved in the project file

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-23 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    Workbench Import Options

    Import options can be set under the Tools->Options menu

    See Common Settings->Geometry Import

    Set Named Selection Processing to Yes

    Make Named Selection Prefixes blank

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-24 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeModeler

    Hands on practical tutorials to try

    Practical #3

    Once you have completed all of the hands on practical tutorials (or later on) feel free to try the

    independent studies on the following pages

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-25 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    Mixed Flow Pump

    Pump stage analysis

    BladeGen files:

    Mixed_Flow_Pump_Impeller.bgd

    Mixed_Flow_Pump_Diffuser.bgd

    Conditions

    Fluid: Water

    Speed: 800 [rpm]

    Inlet flow direction: normal to inlet

    Inlet Pt: 1 [atm]

    Total exit flow rate: 132 [kg/s]

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    5-26 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    Axial Fan

    One-way FSI analysis

    BladeGen file: Axial_Fan.bgd

    Conditions

    Fluid: Air at STP

    Speed: 3600 [rpm]

    Inlet flow direction: normal to inlet

    Inlet Pt: 1 [atm]

    Total exit flow rate: 0.345 [kg/s]

    Structural material: polypropylene

    Calculate the pressure load with CFX