Top Banner

of 106

Annual Report Deluxe Copy 2013-14

Jun 02, 2018

Download

Documents

Rudra Goud
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    1/106

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    2/106

    Contents

    1 Celebrating 50 years

    2 The journey of a thousand miles begins with one step.

    3 Letter from the Chairman and Chief Executive Officer,International Paper

    4 50 years and going strong

    6 A vibrant organization

    8 A view from the Board

    11 Reminiscences of Company veterans

    12 50th Annual Report 2014

    INTERNATIONAL PAPER APPM LIMITED IS A GROUP

    COMPANY OF INTERNATIONAL PAPER COMPANY, USA,

    A WORLD LEADER IN THE PAPER & PULP INDUSTRY.

    HEADQUARTERED IN HYDERABAD, INDIA, WE PRODUCE

    WRITING, PRINTING AND COPIER PAPERS FOR FOREIGN

    AND DOMESTIC MARKETS.

    Our success comes from aligned, dedicated, highly motivated

    people delivering superior value to customers through operational

    excellence. It is our mission to become one of the best and most

    respected companies in the country - as measured by our

    employees, our customers, our communities and our shareowners.

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    3/106

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    4/106

    Our vision and commitment to excellence is the

    driving force that seamlessly powers our success.

    Ever since our inception as a company, we have

    been sailing our way charting great distances an

    amassing vast experiences and wisdom. We have

    ridden the waves of change, braved challenging

    headwinds achieving improvement and success on

    our journey. Standing proud at the horizon of

    tomorrow, we embrace the challenges and

    opportunities to come knowing that our team will

    deliver a brighter future for our customers and

    shareholders. With core values that make us

    responsible corporate citizens, we are committed to

    doing the business the Right Way, while making asustainable, measurable difference to the world in

    which we work and live.

    THE JOURNEY OF A THOUSAND MILES BEGINS WITH ONE STEP.

    - Lao Tzu

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    5/106

    International Paper APPM Annual Report 2014 / 3

    Congratulations to everyone at International Paper APPM

    Limited, on their 50th Anniversary.

    We acquired APPM in 2011 as part of International Papers

    global strategy to invest in high-potential businesses in

    growing markets. Today, our dedicated team in India is

    helping us achieve International Papers vision to be one of

    the most respected and successful companies in the world.

    As we combine International Papers 116 years of

    papermaking expertise, manufacturing excellence, safety

    culture and focus on sustainable and ethical business

    practices with International Paper APPMs local talent and

    market knowledge, were building the foundation for a growing and successful business where

    people, customers and operational excellence are the focus of everything we do.

    Around the globe, International Paper is committed to doing the right things, the right way, for the

    right reasons what we call the IP Way. This includes the way we operate our business, how we

    serve our customers and how we participate in the local communities where our facilities are located.

    We are proud of our IP APPM team for embracing the IP Way and for their many efforts to deliver

    economic, environmental and societal benefits in Andhra Pradesh and the surrounding regions.

    50 years in business is an important milestone, one not many companies reach. Thank you to every

    IP APPM employee who contributes to our companys success today and assuring that our best days

    are ahead.

    Happy 50th Anniversary!

    John V. Faraci

    Chairman and Chief Executive Officer

    International Paper

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    6/106

    On the banks of the River Godavari at Rajahmundry, a

    retired forest officer in 1921 turned dream into reality as he

    started a small paper factory making 10 tons per day. The

    entity was called Carnatic Paper Mills which in 1964 was

    commissioned and incorporated as a new company: The

    Andhra Pradesh Paper Mills Limited. In October of 2011,International Paper acquired APPM and this year we

    celebrate the Golden Jubilee of our company: International

    Paper APPM Limited.

    Started from modest beginnings, all of us can be justifiably

    proud of what is now better known as IP APPM. Fifty years

    may seem a long time, but in the life of a visionary

    company, it is a mere blink of an eye. With a good team in

    place, the business prospers and every stakeholder

    associated with it can be proud of the emerging success.

    All of them need to complimented, for they have made it

    happen.

    Over the decades, the organization has seen improvement

    and a measured growth in capacity, revenues and market

    position. Today, IP APPM stands as an integrated vibrant

    pulp and paper manufacturing company respected for high

    quality products and services delivered by some of the

    best technicians and professionals in the business.

    We are very excited that IP APPM is part of the greater

    International Paper family and know that growth and

    success are in large part the result of the commitment,

    entrepreneurial flair and remarkable spirit of the

    Company's employees. I am privileged to be a part of this

    IP APPM team since July 2012 and am convinced that we

    50 years and going strong

    W. MICHAEL AMICK JR. EXECUTIVE CHAIRMAN

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    7/106

    International Paper APPM Annual Report 2014 / 5

    have the most talented employees and a robust

    organization that is transforming by focusing on our

    Customers, People, and Operational Excellence. Our

    team has raised their benchmark to become increasingly

    competitive with the quality of our products and services

    built on a foundation of reliable, safe, efficient operations.

    Our team has a history of making visionary moves to see

    beyond today and plan for the needs of tomorrow. In 1989,

    IP APPM embarked upon a robust Farm Forestry initiative

    to improve the productivity of our forests, increase farmer

    economics, and provide a more secure long term supply to

    this vibrant industry. With the distribution made by IP

    APPM over the last 25 years, one billion saplings were

    planted by October 2012 and now stands at 1.25 billion

    this year. This Company was also the first to launch

    Elemental Chlorine Free paper over a decade ago, the first

    of its kind in India.

    Our efforts and activities are focused on delivering

    superior value that delights our customers in a safe,

    cost effective manner that pleases our shareowners.

    I am gratified that IP APPM produces the quality our

    customers want and stays dedicated to delivering results

    through operational excellence. The talented and highly

    motivated employees of this company are equally

    dedicated to the betterment of the communities throughgood environmental stewardship and personal

    involvement in many social and charitable activities.

    We are working in a competitive and demanding market.

    Our activities may seem complex, but they are being

    made simple with a process driven and people oriented

    culture with responsibility, respect and attention to detail.

    Together, we have a dream, for now and the next 50

    years.

    IP APPM is on the move, driving results, gaining strength

    and building a future. We shall strive to make this

    company the most admired and respected company in our

    industry. We are on a continuous path of improvement that

    will deliver increasing value to our customers and

    shareholders in an enriching and rewarding environment

    for our employees.

    My compliments to everyone associated with IP APPM.

    The course for a successful future is set.

    Yours sincerely,

    W. Michael Amick Jr.

    Executive Chairman

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    8/106

    Its time to celebrate. We have an exciting organization that

    has stood the test of 50 years; an organization that has

    the respect of the customers, employees and local people

    for the work they have done; an organization that is vibrant

    and is on a growth trajectory; More significantly, an

    organization that is committed to contributing part of its

    returns to encourage the growth and development of the

    wider community.

    I am privileged to be associated with IP APPM since early

    2012 and feel proud to work along with some of the finest

    professionals in the paper industry globally, who foster a

    deep culture of accountability, integrity, meritocracy and

    excellence and strive to achieve sustainable returns for

    our stakeholders. What I see gives me confidence that this

    Company will continue to gain strength on its way to

    another fifty years to build significant brands and a

    successful business. The employees maintain a clear

    focus on core competence, customer fulfillment,

    commercial discipline and consistent value creation.

    IP APPM can do well in the future given the potential of

    the market which has one of the lowest per capita

    A vibrant organization

    RAMPRAVEEN SWAMINATHAN MANAGING DIRECTOR & CEO

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    9/106

    International Paper APPM Annual Report 2014 / 7

    consumption of paper, in a society that has high aspiration

    levels. We see a promising future and have strategically

    repositioned ourselves over the past two years to enhance

    volumes, be cost competitive, and be recognized as one

    of the highest quality producer of paper in the country.

    As a whole, Team IP APPM is motivated to institutionalizesuperior business leadership, financial discipline,

    operational excellence and sound corporate governance.

    I was not around to experience most of the first fifty years

    of this exciting company. I hope however, to be around to

    contribute to create long-term value for our stakeholders.

    We shall continue to be consistent with the IP Way,

    committed to total quality, with respect for people, both

    inside and the community at large. We are working hard to

    have a methodical approach that makes environmentalprotection and safety an integral part of the manufacturing

    business. We are drawing on over a centurys experience

    of International Paper in working in the paper industry to

    strengthen all our processes.

    This Company may not be the biggest in the industry, but

    we remain committed to become the best and the most

    admired. Our focus is on reliability and predictability, close

    alignment with the needs of our customers, importance of

    our employees and commitment to the community. For us

    at IP APPM, sustainability is the basis of our stability and

    success.

    We shall continue to deliver results that meet expectations

    and reciprocate the trust of all whom we deal with. I am

    confident every stakeholder of IP APPM can look forward

    to the next fifty years.

    With warm regards,

    Rampraveen Swaminathan

    Managing Director & CEO

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    10/106

    The Board has been shaping the future of the Company. The Directors remain anchored in investing in the

    opportunities ahead, in strengthening our people and systems, and in supporting the wider communities. They

    have been inspiring the management to forge a partnership culture with a trusteeship mindset among our

    people.

    Integral to the ethos of the Company is our value system that puts the institution above self, emphasizes

    long-term over the short-term, and aligns employee interests with long-term stakeholder value. The Board

    pursues the goal of responsible and transparent corporate governance and control with a view to create

    sustainable value and consistently present true and fair view of the operations of our Company.

    IP APPM has an enviable Board of Directors with six of the finest professionals from the corporate world as

    non-executive, independent directors. They concern themselves with the Companys interests, engage in

    intensive dialogue to examine all options that lead to dynamic development, introduce topics of fundamental

    importance, assess the corporate risks, forge decisions that adhere to well-calculated and balanced risk, and

    secure the long-term sustainability of the Company.

    We have now entered our third year since purchasing International

    Paper APPM Limited, and I feel good about the progress we have

    made. Our safety performance is significantly better, and statistically

    speaking, as good as anywhere around the company. Our talent is

    much deeper than before. We have hired many new people and have

    dramatically improved the diversity and engagement of our team.

    Production and revenue are both heading in the right direction and we

    have better products in the market and better service to our customers.

    Many thanks to Mike Amick and Ram, the IP Leaders and team

    members in India, for the great progress. These are exciting times in

    India, for IP and for our IP APPM team.

    Mr. Thomas G. Kadien Non-Executive Director

    Ms. Ranjana Kumar, Non-Executive, Independent Director has seen the

    Company closely. From her perspective, its not just the business aspect,

    but what is admirable is the sensitivity that the Company demonstrates to

    understand the work environment, to improve the life of the workers and

    bring in a great deal of professionalism in policies, systems, processes,

    and in the dealings with the external environment.

    There are several aspects that epitomize the Company according to

    Ms. Ranjana Kumar: the importance to brand building; the investment in

    product quality; the professional approach to marketing and

    manufacturing; the impetus given to growing the market share; the

    measured steps towards taking up opportunities, challenges and risks;

    importance to enhancing investment in machinery to improve product

    quality; the care for employee satisfaction; the concern for transparency

    and accountability; and so on.

    A view from the Board

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    11/106

    International Paper APPM Annual Report 2014 / 9

    "I have recently been appointed to the APPM BoD and it is a role that I

    deeply appreciate, both from a professional and personal perspective.

    International Paper is a big company with a rich history and forward

    looking mindset. Our presence in India is important and it is very

    exciting to be part of this new chapter as we grow and develop our

    organization here. IP's well known commitment to people development

    excellence will no doubt contribute to the success of the business now

    and in the future. On a personal note, - as I was born here and raised in

    India -, I have a unique appreciation for the country, its diverse history

    and culture and most of all its people. It is wonderful to reconnect after

    all these years. "

    Ms. Shiela P. Vinczeller Non-Executive Director

    Mr. M. K. Sharma, Non-Executive, Independent Director is excited by

    the best practices adopted by the Company to bring technology and

    know-how and have them assimilated into Indian conditions; the

    training provided by subject matter experts on pulp, chemical usage,

    waste reduction to create an outstanding knowledge management to

    drive competencies; and the deep rooted commitment to the

    community.

    In fact, IP strives to take ownership of the neighborhood and integrate

    with the society; the pioneering work that is being done in farm forestry

    to create productive assets for the farmers on their marginal lands; the

    relentless focus on safety, lost time and the need to reduce

    environmental footprint; the deep understanding of the market and the

    investment being made in product mix and customer satisfaction; and

    several other initiatives.

    The Company is fifty years old, but the excitement and vibrancy is of a

    young organization that is charting a planned future.

    The best is yet to come according to Mr. Praveen Kadle, Non-

    Executive, Independent Director. IP APPM team has worked hard on

    asset utilization, cost optimization, operational efficiencies, and working

    capital management; significantly reduced the carbon footprint; brought

    in best practices in all processes; and raised the benchmarks on

    transparency, accountability and corporate governance.

    International Paper has transformed this Company into a high

    performance company. He is confident that the Company has been

    galvanized for start of another fifty years.

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    12/106

    There is a new sense of ethics at IP APPM, says Mr. Milind Sarwate,

    Non-Executive, Independent Director. The US based parent has been

    a game changer. They have introduced an organized way of doing

    business, earnestly streamlined the functions and processes, brought

    in expertise to improve productivity and have targeted long-term

    return.

    The focus is on people, on organizational excellence, on cost of

    goods sold rather than on topline. The Company is leveraged to do

    what is right, on integrity, on having the right people, on domain

    knowledge and be a company of choice.

    There is a remarkable transformation in the past two years, says

    Mr. M. S. Ramachandran, Non-Executive, Independent Director.

    There is a cultural shift in terms of management, about compliance

    standards, in creating organizational enthusiasm and in doing

    business the IP way. The Company is being aligned to global

    operating standards and creating an ethos of good governance. There

    is a calibrated way to expand capacity, increase volume, cost

    compression and improving earnings. IP APPM is being readied for

    longer-term growth.

    There is a new confidence in the Company by inspiring people to

    deliver to their potential. IP APPM is at a take-off stage says

    Mr. Ramachandran and will do much better than it ever did in the first

    fifty years.

    Mr. Adhiraj Sarin, Non-Executive, Independent Director visualizes

    sustained improvement in the future, since in several ways, this

    Company has seen de-bottlenecking: in capacity creation, in operational

    excellence, in governance standards and in making the Company a

    well-oiled machine. International Paper has inspired the people with

    ethical and compliance standards, with the best benchmarks in the world.

    There is value addition through the Company, end-to-end.

    This fifty year old Company is poised for remarkable change with several

    interventions, says Mr. Sarin, such as people policies, their training,

    performance appraisal standards, accountability levels, safety norms and

    the impact being made on the environment, technology process

    knowledge. He believes this Company has had a culture change and has

    raised the bar for performance standards.

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    13/106

    International Paper APPM Annual Report 2014 / 11

    Our quality was well-accepted by the

    market. Every APPM employee was

    held in high esteem and we were

    always a preferred employer.Competitors of APPM gave

    preference to our employees

    because at any time, we had the best

    technical skills; always, we have been considered a good

    training ground by our competitors!

    - Mr. K. M. Kasetty

    General Manager, Kadiyam Unit

    Employees have had good relations

    with each other and hence, several

    suggestions are given and taken.

    Employees themselves have shown

    interest in raising the quality of

    products. Even outside the factory

    premises, employees have

    volunteered to do community work, on behalf the

    Company. A childrens park was created at Annavaram,

    contributed by the Company and employees participated

    as volunteers.

    - Mr. J. B. Prasad

    Paper Machine Process

    Reminiscences of Company veteransWe have always been privileged to

    have strong technical staff, capable

    of making varieties of paper. The

    middle management has beencompetent and committed. The

    diversity of our employees has been

    a factor in our commercial success.

    No one is disadvantaged because of religious beliefs,

    gender, origins, language, age or for any reason.

    APPM employees are respected outside the mill, since we

    have gone the extra mile to do social work representing

    the Company. We even renovated a crematorium and

    added facilities such as running water, seating

    arrangements and beautified it with plants. The place now

    looks like a park!

    - Mr. S.S.N. Dora

    Human Resources

    APPM always carried credibility. The

    Company was respected by

    Rajahmundry town for being a good

    citizen and the employees benefited

    by this good image. We did plenty for

    society such as donations to schools,

    equipment purchase assistance for

    hospitals, scholarships for poor children.

    - Mr. S. V. V. Reddy

    Assistant Manager, R&D

    People looked forward to working

    days, to return to their shift duties

    after the weekly off-days. Seniors

    listened to us and respected our

    opinions; a shop floor worker was

    heard and his suggestions taken.There has been mutual respect,

    between management and employees, especially since

    1987.

    - Mr. V. Gangadhar

    Stock Preparation Department

    Product quality has improved over the past two years; In a

    commodity market, Andhra Paper is sold by brand name;

    they offer tailor-made products for specific order

    fulfillment; very professional in their approach; deliver on

    their commitments; communication is always complete.

    - Mr. Rajeev Baldwa

    Shree Santosh Marketing, Distributor

    In the paper industry, Andhra Paper is considered

    dependable. The Company staff is interactive, give

    flawless quality, and execute all orders in the time that we

    have ordered.

    Mr. R. G. Prasad, Pancom Marketing

    Distributor

    Very clean and professional approach to business; best in

    the paper industry in the country in almost all aspects;

    Company has made changes to improve their credibility.

    - Mr. Sridhar Bang

    Sampath Kumar Bang, Distributor

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    14/106

    50th Annual Report 2014

    Contents

    13 Board of Directors

    14 Letter from the Executive Chairman

    18 Letter from the Managing Director & CEO

    22 Responsible management

    26 Added to the value chain

    28 Talent Management & Development

    30 Societal commitment

    33 Corporate Information

    34 Directors' Report

    43 Management Discussion & Analysis

    59 Report on Corporate Governance

    68 Independent Auditors' Report

    74 Balance Sheet

    75 Statement of Profit and Loss

    76 Cash Flow Statement

    78 Notes forming part of the Financial Statements

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    15/106

    International Paper APPM Annual Report 2014 / 13

    BOARD OF DIRECTORS Sitting (Left to right):Ms. Ranjana Kumar, Mr. W. Michael Amick Jr., Ms. Shiela P. Vinczeller.

    Standing (Left to right): Mr. Praveen P. Kadle, Mr. Adhiraj Sarin, Mr. Thomas G. Kadien,

    Mr. Michael Baymiller, Mr. M.S. Ramachandran, Mr. Milind Sarwate, Mr. Rampraveen Swaminathan,

    Mr. Kenneth P. Huelskamp, Mr. M.K. Sharma.

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    16/106

    Gaining Momentum

    Dear Shareowners,

    During 2013-14, we enhanced the growth profile of the

    Company, improved the efficiency of our operations and

    delivered improved financial performance. I am pleased

    that we grew our organizational capabilities through

    investment in our people, introduced new products, got

    closer to our markets and raised our safety standards and

    performance. The focus throughout the year was on

    people development, customer contact, operational

    excellence and sustainable solutions.

    With a deeper understanding of our markets and customer

    applications, we invested our efforts, on transforming

    potential into opportunities, for our customers. We knew

    what they need, and gave them what they want, when they

    want. Overall, we improved the quality of our products,

    launched high-end copier grades and added to our

    reliability factor with every customer.

    As with any operating year, last year presented some

    unique collective challenges. We experienced further

    deceleration in GDP growth together with inflationary

    expansion. In addition, we had continued cost pressures

    on account of raw material supplies within an overall soft

    economic environment. The team at IP APPM stood up

    well to external pressures and raised the operating

    efficiencies, worked on cost compression and created a

    platform to take advantage of the growing demand in the

    coming years.

    We must continue to make significant progress in those

    areas that we can impact and control: I am pleased that

    LETTER FROM THE EXECUTIVE CHAIRMAN

    W. MICHAEL AMICK JR. EXECUTIVE CHAIRMAN

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    17/106

    International Paper APPM Annual Report 2014 / 15

    our IP APPM team did just that! IP APPM today therefore

    is better than what it was a year ago, and far better

    equipped to meet the excitement of the future.

    We have made comprehensive efforts to establish the

    Company in new growth markets, introduced value added

    products that have the potential to create a niche in the

    market, enhanced the level of efficiencies, created a

    safety culture and increased the level of employee

    engagement. This was a year of significant progress in

    IP APPMs journey to produce and deliver excellence in

    paper manufacturing to meet customer demands. Both

    sales and margins were improved through the year,

    quarter-over-quarter. Yet, I would hasten to add that we

    have made only the beginning.

    The efforts of the year made an impact. The year ended

    with a momentum that will lead us into the new financial

    year as a vibrant, dynamic and competitive company with

    an improved platform to drive future profitable growth. In2014-15, our three key corporate objectives would build on

    the momentum gained so far.

    The first strategic objective is to optimize and improve our

    operations, providing capacity and revenue growth to meet

    the expanding needs of our customers and markets. The

    second priority is to focus on achieving sustainable, best-

    in-class product quality while driving continuous

    improvement through all of our processes. We shall strive

    for exceptional customer experience and, in their eyes, be

    known as one of the easiest companies with which to do

    business. We can achieve all these only when we stay

    focused on our third objective; to increase employee

    engagement by creating a safe, challenging work

    environment where ALL team members have an

    opportunity to contribute to their full potential and are

    valued for their opinion.

    Across the globe, at International Paper, people are the

    most valuable asset and primary driver of our business.

    It is their relentless pursuit of excellence in all that they do,

    to serve the customers, to offer the best in products and

    services, which makes for our superior competitive

    strategy. Here at IP APPM, we have invested in our people

    to ensure that we have the appropriate talent with the right

    tools and skills to take the Company forward. Our people

    are empowered to speak their mind, held accountable for

    their performance to help create an environment that

    facilitates individual and organizational growth. As a result

    of the increasing process discipline and focus on results

    based performance, each day there is a growingconfidence in our ability to meet the challenges ahead.

    The team has charted a clear improvement strategy, has

    ensured that we have products that are in demand and is

    confident of execution capabilities.

    In line with International Papers best practices, the

    Company insists on creating and maintaining a safe,

    healthy work environment. We have laid a foundation for

    value based culture that would help carry us forward to a

    higher level of success. Results matter. But we have also

    made it clear to our people that production and profits can

    never be ahead of safety or at the cost of the environment.

    The efforts of the year made an impact. The year ended

    with a momentum that will lead us into the new financial

    year as a vibrant, dynamic and competitive company with

    an improved platform to drive future profitable growth.

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    18/106

    Safety is a core value in the Company: simply stated,

    priorities must shift over time as the challenges and

    circumstances dictate, but VALUES NEVER CHANGE!

    Our team members are keenly aware that their safety and

    the safety of the team is everyones responsibility. I am

    proud that we have significantly improved the personal

    accountability and safety standards at IP APPM and

    equally proud that each and every team member knows

    the job is not yet done.

    As an organization, we respect the environment and have

    a never ending process of continuous improvement. For

    us, environmental conservation is an investment in the

    future. Our focus on operational excellence, in particular,

    emphasizes the efficient use of raw materials and process

    chemicals, enhancing material efficiency, conserving

    energy and water, minimizing emissions and consciouslyreducing waste throughout our operations.

    We strive to add value to the communities and

    neighborhoods where we live and work to make a

    meaningful difference to the lives of people. IP India

    Foundation, which we have set up, has been initiating,

    encouraging and supporting various projects directly or

    through employee engagement programs. This is not only

    achieved by imparting skill development and training

    programs, but also by making financial support available in

    terms of grants, subsidies etc. The Foundation

    encourages and supports non-conventional & renewable

    sources of energy systems, including rural electrification

    projects. It is also actively involved in providing assistance

    during relief & rehabilitation of the populace affected by

    natural calamities.

    The Foundation has been promoting & propagating farm

    forestry programs with emphasis on conserving natural

    resources, creating healthier environment and massive

    plantations on marginal & degraded farm lands. This helps

    in sustaining needs of farmers by providing them with the

    means of generating indirect employment and uplifting the

    socio-economic conditions of the villagers and tribal

    communities.

    This Company has undergone tremendous change and

    evolution over the past 50 years. We have reinforced the

    existing solid foundation and we should be excited about

    our next 50 years. We have done well over the past fifty

    years. What we have achieved gives us motivation. But

    what needs done, inspires us. We have created a

    momentum in the Company that will add traction as we

    move ahead and institutionalize success over the next fifty

    years. We are fifty years old, but I believe we are only just

    getting started.

    I am grateful for the commitment and support of our team,

    the APPM Board of Directors, our customers and the

    communities where we operate. They give me confidence

    to look to the future.

    Yours sincerely,

    W. Michael Amick Jr.

    Executive Chairman

    Our focus on operational excellence, in particular,

    emphasizes the efficient use of raw materials and process

    chemicals, enhancing material efficiency, conserving

    energy and water, minimizing emissions and consciouslyreducing waste throughout our operations.

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    19/106

    International Paper APPM Annual Report 2014 / 17

    WHAT WEVE

    DONE

    Introduced value added products

    Enhanced level of efficiencies

    Created a safety culture

    Increased employee engagement

    WHAT WERE

    DOING

    Optimizing operations to enhance revenue

    Achieving best-in-class product quality

    Inspiring employees to contribute to potential

    WHAT WELL

    DO

    Grow volumes, revenues & margins

    Improve market share

    Expand offerings in W&P segment

    Be the low cost producer in the industry

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    20/106

    Building the Foundation

    Dear Shareowners and Employees,

    In 2013-14, we continued on our five year journey of

    building the foundation for the future. We continued to

    meet our performance goals to position IP APPM as a

    leading supplier of premium grade products in the Indian

    market and enhance our competitive edge. It was a year of

    proving and strengthening our strategy of growth, setting

    long-term goals for success, giving priority for people over

    systems and forging ahead despite challenging times.

    We pursued our corporate goal to be the most reliable

    manufacturer and brought in operational excellence to the

    table to improve productivity, adopted better practices

    around safety, environment, people management and

    customer care, and all that the 115 year old IP has stood

    for. We created a performance culture.

    The macros of the economy were daunting. Despite the

    prevailing external environment, our team managed well to

    produce 210,584 MT in a 12-month financial year as

    against 258,202 MT in the previous 15-month period; sold

    208,089 MT during 12-months ending March 2014 as

    compared to 279,093 MT in the 15-months ended March

    2013; earned a better Net Sales Realization per MT over

    the previous period due to upward price revisions across

    all grades and a change in the product mix; recorded

    EBIDTA of `73.98 crore for the year under review as

    against `138.77 crore in the previous 15-month period;

    and, closed the year with a loss of `41.61 crore primarily

    LETTER FROM THE MANAGING DIRECTOR & CEO

    RAMPRAVEEN SWAMINATHAN MANAGING DIRECTOR & CEO

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    21/106

    International Paper APPM Annual Report 2014 / 19

    due to longer outage at Unit:Rajahmundry, rupee

    depreciation, adverse fiber price and product mix and

    delay in consents.

    Several areas were prioritized in the year:

    Become the low cost producer;

    Strive for customer support excellence;

    Focus on safety, environment and productivity & create

    world class operations;

    Optimize footprint to grow in printing and writing

    segment.

    Given the challenges in raw material sourcing and cost

    trends, it was imperative that we managed to reach out to

    farmers and improve on our procurement, stay competitive

    and ensure a pipeline for today and tomorrow. We went

    further in our extension work to encourage farmers to plant

    high yielding varieties by distributing larger quantum of

    saplings and extending the touch points to support and

    guide them to plant better.

    Simultaneously, we worked to improve process reliability

    and debottleneck the operations; increased the speed in

    paper making machine, reduced coal consumption per ton

    of product, lowered energy consumption and reduced

    finishing losses. We improved the overall machine

    efficiencies (OME) and reliability levels, while continuously

    raising the safety standards at both the production units.

    We have invested about `120 crore in a sheeter unit

    during the year. It is up and running and we have made an

    impact on the high-end copier market. We have also

    managed to improve paper and pulp productivity,

    technology, and in creating an environment where our

    employees are able to achieve things they are capable of

    doing.

    As in the previous year, we put a premium on safety

    culture. Everyone became accountable for safety of self

    and each other. Awareness level was raised by making

    safety a core issue for everyone, whether employees,

    contractors or visitors. We successfully completed the

    2013 annual outage with zero incident. In just one financial

    year, we brought down Total Incident Rate (TIR) by 47%

    over the previous year. During the same period, we

    managed to lower Lost Work Incident Rate (LWIR) by

    50%. However dramatic this achievement may seem, our

    aim is to strive for zero incident, and we are at it.

    Similarly, we take our responsibility to protect the

    environment very seriously. There is constant attention to

    reduce environmental impact by upgrading our

    equipments and processes. Our eco-efficient processes

    have helped cut costs associated with materials,

    chemicals, energy, water, emissions and their disposal.

    Our efforts at raising the operating efficiencies have

    helped reduce material usage and to lower the cost of

    production. For instance, we managed to reduce power

    cost by 150 basis points over the previous financial period.

    We pursued our corporate goal to be the most reliable manufacturer andbrought in operational excellence to the table to improve productivity, adopted

    better practices around safety, environment, people management and

    customer care, and all that the 115 year old IP has stood for.

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    22/106

    We are constantly striving to be the lowest cost producer

    in the industry, to excel in customer support, improve

    material efficiency, manage world-class operations while

    staying focused on safety, environment and productivity, to

    expand our offerings in the writing and printing segments

    and overall be the best resource in the paper industry.

    Today, we have excellent bandwidth and quality of

    management and employees to deliver results. We have

    invested adequately in people, since we are entirely

    dependent on the strength of the talent base. We

    encourage fast decision making, continuous learning and

    customer focus as part of our need to grow sustainably.

    We have a team that we all can be proud of and I amgrateful for their commitment and dedication.

    It is important to IP APPMs future that employees are

    continually motivated and inspired. It is vital to the

    organizations effectiveness and long-term success.

    Motivation and inspiration is achieved by allowing

    individuals a great deal of freedom to set tasks, perform to

    their potential and create new paradigm. We are clear in

    our organizational goal. We want to be the best-in-class in

    whatever we do.

    Looking ahead, I am sure, we can do better. We need to

    grow our volumes, revenues, margins, bottom line and

    Our aim is to improve market share and maintain strong

    profit margins and we are already gaining traction, in the

    first quarter of the new financial year.

    generate stronger returns. Our priority on safety and

    environment will continue, even as we are raising our

    accountability throughout the Company to achieve best-in-

    class operations. The message throughout the

    organization is clear: we shall work for zero incident

    culture.

    It is with confidence and enthusiasm that we approach the

    task of building for the future. There is resurgence in the

    economy. Growth in demand for our products, driven by

    underlying expansion in population, literacy and aspiration

    levels of people, improvement in per capita incomes will

    translate into rising demand for paper.

    We see growth opportunities and have clear goals. Our

    aim is to improve market share and maintain strong profit

    margins and we are already gaining traction, in the first

    quarter of the new financial year. We intend to seize the

    opportunities and grow our business. Confidence in our

    organizational strengths makes us optimistic for 2014-15.

    With warm regards,

    Rampraveen Swaminathan

    Managing Director & CEO

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    23/106

    International Paper APPM Annual Report 2014 / 21

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    24/106

    Safety

    Through the financial year 2013-14, we had a continued

    focus on safety culture with specific attention to:

    Behavioral patterns

    Leadership engagement

    Process

    Equipment

    PPE awareness and compliance

    The mill safety leadership team takes clear responsibility

    for all mill wide safety efforts and works cohesively as a

    team to address and resolve safety and health concerns.

    The leadership team engages all employees in safety

    efforts, tracks performance, coordinates mill recognition

    systems and systematically communicates with all

    employees. This level of attention to detail is extended to

    safety performance and compliance standards and

    procedures of contractors. In fact, the Company makes no

    distinction between the safety of our employees and that

    of our contractors.

    A few specific action points initiated and achieved were as

    follows:

    Successfully completed 2013 annual outage with zero

    incidents;

    LIFE project plan implemented;

    Implemented health and safety accountability

    standards;

    Implemented performance standards;

    Written procedures developed; all works are being

    performed under the umbrella of the mills Safety Work

    Permit Scheme;

    Involved all employees in safety suggestions

    competition during National Safety Day celebrations;

    Conducted refresher training programs for all

    employees;

    Involved line management in safety by initiating

    leadership walk through inspections, cross functional

    audits, safety committee meetings, etc;

    Conducted training programs once a month to allsenior staff on LIFE focusing areas/standards;

    Conducted tools, tackles, material handling

    equipments and pressure vessels testing and

    inspection by competent persons;

    Improved positive safety culture;

    Conducted safety audits with external experts.

    Accident reduction is strengthened through our Life-

    Changing Injury and Fatality Elimination (LIFE) program

    that we successfully completed in 2013. This program

    fosters safety improvements and sets even stronger

    standard of performance. By evaluating and eliminating

    hazards and through LIFE learnings, we achieved

    dramatic improvement in our performance in 2013-14. The

    two key performance indicators Total Incident Rate (TIR)

    and Lost Work Incident Rate (LWIR) were brought down

    Responsible managementWE CONTINUALLY REVIEW OUR OPERATIONAL PROCESSES TO STRENGTHEN

    OUR SAFETY TRACK RECORD TO ERADICATE THE CAUSES OF INCIDENTS, IN THE

    BELIEF THAT EVERY INCIDENT IS PREVENTABLE. THE AIM IS TO ACHIEVE AND

    MAINTAIN THE HIGHEST STANDARDS OF HEALTH AND SAFETY PERFORMANCE AT

    OUR OPERATIONS.

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    25/106

    International Paper APPM Annual Report 2014 / 23

    during the year over the previous period. We

    brought down Total Incident Rate (TIR) by 47%

    (from 0.56 to 0.30) and Lost Work Incident Rate

    (LWIR) by 50% (from 0.34 to 0.17).

    The culture we seek to create at IP APPM is one of

    continuous improvement. We are also conscious that

    cultural and educational issues tend to influence

    employees perception of safety, which entails that we

    need to find rigorous ways of addressing underlying

    causes and inculcating a safety culture. One thing is

    certain. We need to be alert all the time. Creating and

    maintaining safety record is no accident.

    Sustainability

    Pulp and paper manufacturing, by its very nature, present

    complex sustainability challenges. Our processes are

    energy and water intensive. Nevertheless, despite the

    complexities, paper manufacturing can be conducted in a

    way that is economically, socially and environmentally

    sustainable over the long run.

    The Company recognizes its responsibility to protect the

    environment by conserving usage of natural resources,

    minimizing waste, recycling chemicals, water and other

    resources and by lowering emissions in to the water, soil

    and air. Raising the efficiency in operations would

    inevitably help lower waste generation and carbon

    emissions and more important, compress costs. The

    sustainability strategy is hence integrated into our day-to-

    day practices, business planning, risk management and

    cost control procedures. In effect, sustainability practices

    help us deliver the full potential on our performance

    standards.

    For instance, we at IP APPM, utilize energy efficient

    production processes and updated technologies to

    produce pulp and paper. We use the lignin (high calorific-

    value black liquor), which constitutes approximately half of

    the fiber that we consume, to fire the boiler to generate

    steam and power. Wood bark & chip dust is fed to coal

    fired boilers to conserve coal. There is hence,

    considerable reduction in use of fossil fuel in the

    manufacturing process.

    Every year, we have been progressively reducing material

    consumption. Recovery percentage of the chemicals used

    is as high as 97.5% i.e. only 2.5% needs to be added

    afresh to a new operation. Water per ton of product

    produced in 2013-14 was reduced by 7.35% as compared

    to the previous financial period.

    With our aim to achieve the Companys environmental

    targets, a few of the initiatives taken up at the production

    facilities in 2013-14 are as follows:

    Process & flue gas stacks are provided with

    electrostatic precipitators to purify gaseous emissions

    before release into the atmosphere. These stacks are

    for coal fired boilers, rotary lime kilns and recovery

    boilers. On-line continuous stack emission monitoring

    equipment has been installed and emission

    parameters such as suspended particulate matter,

    sulfur dioxide (SO2) & NO

    xare being recorded and

    transparently connected to the website of the

    regulatory authorities.

    Fugitive emissions such as non condensable gases

    are incinerated in furnace such as recovery boilers/

    rotary lime kilns at elevated temperatures to nullify the

    pollution and odor.

    Critical pollution indicating parameters, such as COD

    & BOD for final treated effluent, is meeting stipulated

    norms prescribed by regulatory agencies. Effluent

    Total Incident Rate47% improvement

    0.56

    2012-13: January 2012 to March 2013 2013-14: April 2013 to March 2014

    0.302012-13 2013-14

    Lost Work Incident Rate50% improvement

    0.34 0.172012-13 2013-14

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    26/106

    treatment plant performance increased in 2013-14 in

    respect of COD & BOD when compared to 2012-13.

    There is a reduction of COD by 8% and BOD by 23%

    compared to 2012-13. Waste water discharges are

    monitored and the release concentration to

    environment is thereby reduced.

    Sewage treatment plant of 1,200 KLD capacity has

    been commissioned for the neighboring Mallayapet

    township, in order to treat the domestic waste waters

    before letting into common municipal drains as part of

    our corporate social responsibility.

    New drinking water treatment plant of 2 MGD capacity

    commissioned with enhanced technology by providing

    activated carbon filters and sand media filters.

    Eliminated hazardous & risky gases, elemental

    chlorine usage with liquid hypo for disinfection of

    drinking water.

    Biological process treatment unit enhanced by

    construction and commissioning of additional capacity

    aeration tank with 616 diffusers.

    The environmental laboratory was renovated to carry

    out day-to-day monitoring of various pollutants.

    High efficiency, maintenance free, oil free turbo blower

    installed for new aeration tank instead of lobe blowers.

    It is the first of its kind ETP application in use in India.

    The sustainability strategy is integrated into our day-to-day

    practices, business planning, risk management and cost

    control procedures.

    As a process, we evaluate and minimize risks systematically by responsible business practices.

    In particular, we focus on the environmental impact of our production process to ensure that our

    operations are always in harmony with nature.

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    27/106

    International Paper APPM Annual Report 2014 / 25

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    28/106

    For an integrated pulp & paper manufacturing company,

    fiber is at the beginning of the value chain. Wood is the

    primary raw material and yet all responsible paper

    companies encourage farmers to plant trees as part of

    their sustainable approach towards humankind.

    The Company recognized that the pulp and paper industry

    would face challenges in the sourcing of fibrous raw

    materials and embarked in 1989 on an ambitious plan to

    generate the raw material by coordinating with farmers to

    utilize their barren, marginal and degraded lands. This

    pioneering step marked the commencement of the farm

    forestry plantation activities, and was a turning point in the

    history of the Company.

    This program provides a means of survival for the small

    farmers, and improves the socio-economic status of their

    communities. More significant, since wood can be used

    only after it is adequately grown for around 4 years, there

    are far more trees planted than what are used by the

    paper industry. The industry has been at the vanguard to

    promote farm forestry and sustainability.

    2013-14 was characterized by a perceptible scarcity of

    wood. There were supply bottlenecks and increasing

    competition that put pressure on costs. IP APPM with its

    concerted efforts, in a stiff competitive environment, was

    able to meet 100% requirement of pulpwood from farmers

    and that too primarily within 350 kms radius of the

    production unit at Rajahmundry in Andhra Pradesh.

    Approximately 93% of the requirement of pulpwood used

    was the fast-growing Subabul, Casaurina and Eucalyptus.

    Added to the value chainIP APPM IS DEVELOPING HIGH YIELDING, GENETICALLY SUPERIOR CLONES OF

    CASAURINA AND EUCALYPTUS TO MAXIMIZE PLANTATION PRODUCTIVITY AND

    REVENUE GENERATION FOR THE FARMERS.

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    29/106

    International Paper APPM Annual Report 2014 / 27

    IP APPM distributed 204.8 million quality saplings

    (including 5.3 million clonal saplings) during the year,

    which covers a plantation area of 28,019 hectares, as

    against development and distribution of 161.30 million

    seedlings covering an extent of 22,975 hectares in the

    previous 2012 planting year. Spread over 184,000

    hectares, IP APPM has created a pool of about 91.75

    million man-days especially in rural areas so far, since

    1989.

    Research on clonal development has resulted in

    introduction of high yielding, disease resistant clones that

    are versatile to a wide variety of agro-climatic conditions in

    inland and coastal areas. The beneficiaries are provided

    planting material at extremely subsidized rates. The

    scheme has been widely accepted and adopted by the

    rural people and is now held as the benchmark in

    plantation activities.

    IP APPM is developing high yielding, genetically superior

    clones of Casaurina and Eucalyptus to maximize

    plantation productivity and revenue generation for thefarmers. The wastelands of the past have become the

    means to employment and asset creation for the farmers

    while improving forest and ecological systems.

    The productivity of degraded lands has improved

    tremendously since the inception of the social farm

    forestry program, and soil erosion has been controlled.

    There has also been an visible improvement in moisture

    conservation.

    Keeping in view the growing need for fiber, additional

    thrust is being given to enhancing area under farm forestry

    and selecting second generation Casuarina clones, which

    will help the farmers to achieve higher yield per acre than

    the existing Casuarina clones, ultimately resulting in better

    returns to farmers and additional fiber from the same area.

    Research and Development has been taken at a wider

    perspective through a collaborative project with Institute of

    Forest Genetic & Tree Breeding, Coimbatore, Tamilnadu.

    We are introducing more farmer-friendly demonstration

    plots and other cost reduction measures in qualitative and

    quantitative production processes.

    It is gratifying to realize that the farmers holding barren,

    marginal and degraded lands have been able to convert

    them into productive lands by taking up high yielding, short

    rotation planting stock. The farmer economics hasimproved, his value chain stands enhanced, while for the

    pulp and paper industry, there is greater visibility of raw

    material security in the foreseeable future.

    204.8 28,019Million quality saplings distributed Hectares plantation area covered

    During 2013-14

    91.75 184,000Million man-days created Hectares plantation area covered

    Since 1989

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    30/106

    The Company operates with integrity towards theemployees, sets high standard of business conduct and

    behaviors that protect human rights and safety in the day-

    to-day management. As a team, we strive at all times to

    understand and meet expectations of customers, business

    associates and other stakeholders.

    IP APPM embodies values which are deeply rooted in

    openness, integrity, tolerance and respect for all, all of

    which are integrated in business activities. It is part of the

    Companys identity and philosophy to offer its employees

    a fair and safe working environment. The Company

    recognizes that people generate economic value in

    whatever they do, seek personal development and hence

    the leadership encourages the employees to perform to

    their potential and mutually agreed responsibility.

    Good and safe working conditions are actively created

    which work as enablers for individual and organizational

    success.

    There is a continuous and consistent effort undertaken tobring a culture of excellence and a culture of quality. The

    Company relentlessly examines its processes, to be the

    best in the business and to minimize any possible

    potential hazard for the employees and the society.

    Our people focus on excellence will get us higher

    volumes, rising revenues, better capacity utilization, cost

    compression and higher margins. Higher capacity

    utilization willenable usto spread ourfixed costs across

    the product lines. Individuals are being motivated to

    contribute towards cost control, productivity and team

    work, with quarterly recognitions. We are striving for a

    period of sustainable growth, where primacy will be safety

    of people and assets and respect for environment.

    Emphasis during the year was to create high potential

    employees at every level and provide them with the

    support and tools they need to develop into our future

    Talent Management &

    DevelopmentWE ARE STRIVING FOR A PERIOD OF SUSTAINABLE GROWTH, WHERE PRIMACY

    WILL BE SAFETY OF PEOPLE AND ASSETS AND RESPECT FOR ENVIRONMENT.

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    31/106

    International Paper APPM Annual Report 2014 / 29

    team of skilled employees and business leaders. We

    invested in creating a learning organization to enable

    every employee to work to his or her full potential and

    continuously develop and refine their technical,

    operational and management skill sets. Successful

    realization of IP APPMs business strategy is built on their

    growth and ability to deliver.

    All IP APPM employees participate in the process of

    setting objectives to measure their own performance.

    During the year, we introduced mandatory career and

    development worksheets (CDW) across the senior staff of

    the organization to ensure career management andsuccession planning. All career movements are to be

    made based on CDWs and every employee also receives

    regular annual performance reviews.

    As part of employee engagement, we undertook the task

    of ensuring efficient, effective and scalable core processes

    and systems across the organization through project GPS

    (Global Processes and Systems). Another initiative was

    the mandatory one-on-ones between managers and

    employees as an outcome of the Global Employee

    Engagement Survey. Competency assessments have

    been completed for all senior managers. There is a more

    agile workforce, with fair amount of interchangeability in

    locations and functions.

    IP APPM has a structured and strategic approach to

    develop leadership capabilities at various levels within theCompany. There is an emphasis on succession planning,

    to foster and manage good employee relation and change

    management across the Company.

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    32/106

    For International Paper, contribution to society is integral

    to business. IP APPM supports a range of local activities

    committed to projects that support education, safety,

    environmental protection, health and social affairs.The Company listens to the community members to

    understand their needs, concerns and perspectives.

    As part of its corporate societal involvement, the Company

    works closely with the local communities to deliver longer-

    term outcomes that benefit people in their neighborhood.

    Because our employees and their families are part of the

    wider community, IP APPM has a large band of volunteers

    who understand and respect the societys needs and

    participate to offer meaningful support to the projects.

    IP APPMs involvement is an article of faith, to engage

    employees with a passion, to make a positive impact on

    the lives of people who need assistance. International

    Paper gave an impetus to this movement in 2013-14 by

    setting up the IP India Foundation to ensure a structured

    way to contribute to the society.

    IP India Foundation has been initiating, encouraging and

    supporting various initiatives directly or through employee

    engagement programs. This is not only achieved by

    imparting skill development and training programs, but

    also by making financial support available in terms of

    grants, subsidies etc. The Foundation encourages and

    supports non-conventional & renewable sources of energy

    systems, including rural electrification projects. It is also

    actively involved in providing assistance during relief &

    rehabilitation of the populace affected by natural

    calamities.

    The Foundation has been promoting & propagating farm

    forestry programs with emphasis on conserving natural

    resources, creating healthier environment and massive

    plantations on marginal & degraded farm lands. This helpsin sustaining needs of farmers by providing them with the

    means of generating indirect employment and uplifting the

    socio economic conditions of the villagers and tribal

    communities.

    Employee engagement within the Company is more of a

    volunteer led effort. From teaching young students about

    the importance of education, demonstrating zebra crossing

    for their safety, painting of school walls to cleaning of

    colonies, distribution of alternative energy lamps and so

    on, our employees have both organized and participated inseveral projects.

    The Company also partners with organizations to support

    their programs through financial contributions or in-kind.

    For instance, the Foundation has joined hands with WWF

    in conducting census at the national parks to help the

    wildlife department to arrive at certain conclusions

    regarding the population of different animals, their density,

    distribution and the presence of different types of flora

    across the jungles.

    Local community focus of IP APPM includes several

    projects, a few of which are listed below:

    Project 100aims to build the educational future of

    India brick-by-brick by addressing the need for better

    educational infrastructure and building the tangible

    asset of schools. The project aims to create a friendly

    and enabling atmosphere for children at the zilla

    Societal commitment

    IP APPMS INVOLVEMENT IS AN ARTICLE OF FAITH, TO ENGAGE EMPLOYEES

    WITH A PASSION, TO MAKE A POSITIVE IMPACT ON THE LIVES OF PEOPLE WHO

    NEED ASSISTANCE.

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    33/106

    International Paper APPM Annual Report 2014 / 31

    parishad schools by ensuring drinking water, lights and

    fans, benches, desks and chairs, books and

    stationary. The school authorities are sensitized to

    conserve water through rain water harvesting pits

    within the school premises, encouraged to plant trees

    and improve the infrastructure within the school. Ten

    schools have been identified under project 100 for

    developing rain water harvesting pits to recharge the

    ground.

    Project kShitijais an initiative to distribute solar

    based study aids to students studying in class 10 in 27

    schools covering 7 districts of Andhra Pradesh

    predominantly in the forest region where there is acute

    power shortage.

    As part of the initiative towards women empowerment,

    vocational training is imparted to enhance the skill and

    train women and adolescent girls not only in stitching

    and embroidery, but also to impart value education.

    Every 6 months, a batch of 30 students graduate and

    10 students who have completed their 10thclass also

    get certificates from the government.

    Livelihood and social skill development program is a

    project to enable and empower differently abledpersons to live an independent life. IP APPM team

    played a crucial role in generating support through

    collective action and provided training to the disabled

    children. Candle making and training classes to make

    paper bags were organized for the specially abled

    children to support their livelihood.

    IP APPM passionately protects the environment in all

    areas of its operations to balance environmental,

    social and economic needs. This approach has served

    the society well. As part of our efforts in the area of

    sustainability and community development, the

    Company assisted in construction of a check dam to

    store rain water to benefit around 150 arches of

    assigned land at Tantikonda village.

    Through the Green Wave Campaign, IP APPMemployees spearhead and promote awareness among

    the school students on importance of plantation and

    recycling by conducting quiz, debates and other

    activities.

    The Company recognizes that community members

    are prone to water borne diseases and need sanitation

    facilities in the villages adjoining the banks of River

    Godavari. Provision of safe drinking water by IP APPM

    has been a boon to the villagers, supported by two

    overhead structures, one for community water usageand another for the safe water through reverse

    osmosis. Employees of the Company have been

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    34/106

    creating awareness amongst the villagers on the

    importance of drinking safe water and the necessity to

    maintain hygiene. This has motivated the community

    to ensure that everyone at household, school and

    balawadi drinks safe drinking water and keeps the

    community clean.

    Provision of piped safe drinking water to the residents

    in and around the mill area is another initiative of the

    Company that meets the needs of several hundred

    households.

    Local artisans living in the farm forestry areas work on

    their age old crafts making traditional toys as their

    occupation. They need support. IP APPM with its

    project Ekko-talz promotes their potential, provides

    marketing linkages and adds to their visibility with the

    result they have enhanced their skills for making

    innovative craft products for the modern consumer.

    There is sustainability, certainty and better living for

    the artisans through this move.

    In order to develop a high-performance culture among

    the employees, we have designed employee

    engagement in the community they live and work.

    Under this project, the employees volunteer during

    disasters such as flood and fire accidents, support

    local government schools, contribute in cash to aid

    The Foundation has been promoting & propagating farm

    forestry programs with emphasis on conserving natural

    resources, creating healthier environment and massive

    plantations on marginal & degraded farm lands.

    child education, create awareness on health through

    skits and stories, join hands to distribute solar lamps

    to the school students in and around the forest areas,

    voluntarily work for construction of check dam and rain

    water harvesting pits within school premises, conduct

    painting competition etc. Employees of IP APPM

    experience fulfillment through such life enhancing

    activities.

    IP India foundation is committed to provide quality

    education with improved infrastructure at the APPM

    Model School at Rajahmundry. The School provides a

    healthy physical, mental and spiritual atmosphere, so

    that the roots of our ancient culture and traditional

    legacy are well-preserved through academic exposure

    and spiritual ventures. This results in integration of

    Indian culture, and knowledge to suit the present day

    needs and values. The children are encouraged to be

    alive to their surroundings.

    Towards enhancing their skills, teachers were involved

    in learning computers, attending training workshops,

    preparation of teaching materials and models,

    importance of ethics and compliance standards.

    Saplings have been planted in and around the mill and

    other areas by employees who have pledged to nurse

    the plants, protect the environment and save the Earth.

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    35/106

    International Paper APPM Annual Report 2014 / 33

    Corporate Information

    ANDHRA LEAD TEAM(As on May 1, 2014)

    Mr. C. Prabhakar

    Senior Vice President (Corporate Affairs) &

    Company Secretary

    Mr. Jaspal Singh

    Senior Vice President (Sales & Marketing)

    Ms. Jayashree Satagopan

    Senior Vice President & CFO

    (upto April 30, 2014)

    Mr. V.V.B. Vasantharao

    Senior Vice President (Operations) &

    Mill Manager

    Mr. Atanu Chakrabarti

    Vice President (Supply Chain)

    Mr. Deepak KhareVice President (Forestry)

    Mr. P. Sreenivas

    Chief Information Officer

    Mr. Badrinath Chellappa

    Vice President & CFO

    (from May 1, 2014)

    Mr. V. Srinivasa Rao

    Associate Vice President (HR)

    Mr. Yogesh Jain

    Associate Vice President

    (Purchase & Commercial)

    Mr. Joseph Vinod Kumar K.

    General Manager (Legal)

    Ms. Seema Nallani

    General Manager (CSR)

    Registered Office

    Rajahmundry - 533 105

    East Godavari District

    Andhra Pradesh, India

    Phone: +91 883 247 1831 to 1834

    Fax:+91 883 246 1764 & 301 3000

    Corporate Office

    Krishe Sapphire Building,

    8th Floor, 1-89/3/B40 to 42/KS/801,

    Hi-tech City Main Road, Madhapur,

    Hyderabad - 500 081

    Telangana, India

    Phone: +91 40 3312 1000

    Fax: +91 40 3312 1010

    AuditorsDeloitte Haskins & Sells,

    Chartered Accountants

    Hyderabad

    Cost AuditorsNarasimha Murthy & Co.

    Cost Accountants

    Hyderabad

    BankersState Bank of India

    Canara Bank

    Axis Bank Limited

    Bank of America N.A.

    Citibank N.A.

    BNP Paribas

    JPMorgan Chase Bank N.A.

    WorksUnit:RAJAHMUNDRY

    Rajahmundry - 533 105

    East Godavari District,

    Andhra Pradesh, India

    Phone: +91 883 247 1831 to 1834

    Fax: +91 883 246 1764 & 301 3000

    Unit:KADIYAM

    Industrial Area, M R Palem - 533 126

    Kadiyam Mandalam,

    East Godavari District,

    Andhra Pradesh, India

    Phone: +91 883 245 4651

    Fax: +91 883 245 3538

    Websitewww.ipappm.com

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    36/106

    Directors' Report

    During the financial year ended March 31, 2014, your

    Company recorded:

    a. paper production of 210,584 MT as against 258,202

    MT for the previous 15 month period ended

    March 31, 2013;

    b. revenue of `1091.65 crore from net sale of paper as

    against `1230.50 crore for the previous 15 monthperiod ended March 31, 2013;

    c. sales of 208,089 MT as compared to 279,093 MT in

    the fifteen month period January 2012 - March 2013.

    Your Company managed to get a better Net Sales

    Realization per MT over the previous year due to

    upward price revisions across all grades and a

    change in the product mix;

    d. export volume of 16,748 MT as against 37,819 MT

    for the previous 15 month period ended March 31,

    2013. There was substantial increase in sales

    realisation per MT over the previous period;

    e. EBIDTA of `73.98 crore as against `138.77 crore;

    f. a loss of `41.61 crore in view of longer outage at

    Unit: Rajahmundry, rupee depreciation, adverse fiber

    price and product mix and delay in consents. The

    outage, completed without any LIFE incident, resulted

    in quarterly downtime of 24 hours in recovery boiler.

    The critical issue of electric overhead travelling

    cranes in respect of Paper Machine # 2, 3 & 5 was

    addressed by renovation.

    Dividend

    In view of loss, your Directors decided not to recommend

    payment of dividend on the equity shares for the financial

    year under review.

    Subsidiary company

    During the year under review, IP India Foundation was

    incorporated under Section 25 of the Companies Act, 1956

    as a Private Limited Company on June 20, 2013. The

    entire share capital of `5 lakhs is held by the Company

    and its nominee and therefore, the IP India Foundation is

    a wholly-owned subsidiary of your Company. A statement

    of particulars of IP India Foundation under Section 212 ofCompanies Act, 1956 is provided in this Annual Report.

    The Ministry of Corporate Affairs vide its General Circular

    No.2/2011 dated February 8, 2011 granted General

    Exemption under Section 212 (8) of the Companies Act,

    1956 to companies from attaching accounts of its

    subsidiary companies in its Annual Report subject to

    fulfillment of certain conditions prescribed therein. The

    Board of Directors of the Company at the Meeting held on

    Financial Results

    Your Directors have pleasure in presenting the 50th

    Annual Report of the Company and the Audited Accounts

    for the year ended March 31, 2014.

    The financial performance of the Company for the year

    under review is summarized in the table given below:

    `Crore

    12 Month 15 Monthended ended

    March 31, March 31,

    2014 2013

    Sales and other income 1104.90 1253.62

    Earnings before interest,

    depreciation & taxation (EBIDTA) 73.98 138.77

    Less: Interest (including bank &

    finance charges) 43.39 55.36

    Depreciation 87.01 87.94

    Profit/(Loss) before tax (56.42) (4.53)

    Less: Exceptional items 16.19

    Tax expense/(benefit) (14.81) 2.98

    Profit/(Loss) for the period (41.61) (23.70)

    Change of Name

    The name of your Company has been changed from The

    Andhra Pradesh Paper Mills Limited to International Paper

    APPM Limited with effect from December 16, 2013

    following issue of fresh Certificate of incorportion

    consequent upon change of name dated

    December 16, 2013.

    Performance of the Company

    Your Company adopted the following strategic principles:

    a. Become the low cost producer;

    b. Customer support excellence;

    c. World class operat ions & focus on safety,

    environment and productivity;

    d. Optimize footprint to grow in printing and writing

    segment.

    During the financial year ended March 31, 2014, the

    Company continued to execute initiatives focused on these

    principles. These initiatives will continue to create long

    term value for our stakeholders and help position yourCompany as a leading supplier of premium grade products

    in the Indian market.

    The past two years have witnessed significant challenges

    for the paper industry in India. A soft economic

    environment, combined with significant escalations in fiber

    costs, depreciation of the rupee (versus the US Dollar)

    and inflation has resulted in cost headwinds which have

    been challenging.

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    37/106

    International Paper APPM Annual Report 2014 / 35

    April 22, 2014 noted the provisions of the above mentioned

    Circular of Ministry of Corporate Affairs and passed the

    necessary resolution granting the requisite approval for not

    attaching copies of the accounts of IP India Foundation

    subject to complying with the provisions of the said Circular.

    The Company undertakes that annual accounts of IP India

    Foundation and the related information will be made

    available to the shareholders holding Company seeking

    such information at any point of time. The annual accounts

    of IP India Foundation will be available on the Company's

    website www.ipappm.com and will also be available for

    inspection by any shareholder at the Registered and

    Corporate Office of the Company.

    The Company made an investment of `5 lakhs by way of

    share capital in IP India Foundation, a Section 25 company

    under the Companies Act, 1956 wherein the excess of

    income over expenditure will be applied for promoting its

    objectives. Accordingly, the accounts of IP India

    Foundation are not consolidated since the holding

    Company will not derive any economic benefit from its

    investment in IP India Foundation.

    Raw material procurement

    Your Company's concerted efforts, in stiff competitive

    environment, has been able to meet 100% requirement

    of pulpwood from local farmers and was able to source

    major part of raw material primarily within 350 kms radius

    within Andhra Pradesh.

    During the last year, 204.8 million quality saplings (around

    27% increase over the last year) were distributed coveringan area of 28,019 hectares under plantation, as against

    development and distribution of 161.30 million seedlings

    covering an extent of 22,975 hectares during the previous

    2012 planting year. Research on clonal development has

    resulted in introduction of high yielding, disease resistant

    clones and versatile to a wide variety of agro-climatic

    conditions in inland and coastal areas.

    Research and Development has been taken at a wider

    perspective through a collaborative project with Institute of

    Forest Genetic & Tree Breeding, Coimbatore, Tamilnadu.

    We are introducing more farmer-friendly demonstration

    plots and other cost reduction measures in qualitative and

    quantitative production processes. In addition, the

    initiatives with high yielding, short rotation planting stock

    will enhance raw material availability, spread over 1,84,000

    hectares. These have created a pool of about 91.75 million

    man-days especially in rural areas, so far.

    Future plan of action

    Keeping in view of growth in fibre demand, additional thrust

    on enhancing area under farm forestry and selecting

    second generation Casuarina clones will be given, which

    will help the farmers to achieve higher yield per acre than

    the existing Casuarina clones, ultimately resulting in better

    returns to farmers and additional fiber to the Company

    from the same area.

    Awards/certifications

    Your Company received 'Special Export Award' for

    2011-12, in recognition of its achievement in respect of paper

    and paperboard, as export sale increased by 19.14% as

    compared to the previous financial year 2010-11. The award

    was presented on December 26, 2013 by Dr. E.M.

    Sudarsana Natchiappan, Hon'ble Minister of State for

    Commerce and Industry, Government of India, at the

    export award presentation function organized by CAPEXIL

    at Kolkata.

    Corporate Social Responsibility

    As a responsible corporate citizen, the Company has beenfocusing on different Corporate Social Responsibility

    activities such as education, empowerment, environment

    and employee engagement to help the communities in

    and around Rajahmundry.

    The following CSR activities were undertaken by the

    Company directly or through IP India Foundation during

    the year under review:

    a. Continued distribution of solar lamps to the students

    of Zilla Parishad high schools in the farm forest areas

    which enable the students to study during power cut

    time, with an overall improvement of pass percentagefrom 79% to 92%.

    b. Provided vocational training to the women in

    Mallayyapeta.

    c. Imparted training to the disabled children in candle

    making, paper bags etc.

    d. Provided safe drinking water through tanks to the

    residents in and around the Mills.

    e. Provision of improved facilities at nurseries towards

    protection of employment.

    f. Organized blood donation camps, health andmotivation awareness, events/lectures.

    g. Encouraging rain water harvesting in Zilla Parishad

    high school premises filled during plantation.

    h. Providing drinking water facilities, lights and fans,

    furniture and books to the government schools.

    i. Provided support for construction of check dam at

    Tantikonda Village which would help the farmers to

    store the rain water.

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    38/106

    IT Initiatives

    Salesforce

    During the year, your Company implemented a new

    Customer Relationship Management system in

    partnership with Salesforce.com. Salesforce.com is a

    cloud computing and social enterprise Software-as-a-

    Service (SaaS) provider. The new system will enable salesand marketing to have better lead management, gain

    visibility of current opportunity, manage large key accounts

    and enable better relations with dealers. Complaint

    tracking (CTS) process is more streamlined. Introduced

    block scheduling concept as part of S&OP process which

    provides probable dispatch date to the customer and

    improves machine efficiency.

    Helpdesk

    Centralized Helpdesk was launched in India on

    November 6, 2013. This is in line with International Paper's

    support model in US and Poland. India is the only countryafter US and Poland to launch a full scale helpdesk system

    with all three groups of ITSS (Customer support, remote

    support and regional support). Helpdesk enables end

    users to raise tickets on MyhelpIN (web interface tool) or

    by calling on phone support that is available 24X7 which

    can be reached from anywhere, at any time.

    HR initiatives

    Undertaken the task of ensuring efficient, effective

    and scalable core processes and systems across the

    organization through project GPS (Global Processes

    and Systems); Introduced career and development worksheets

    (CDW) as mandatory across the senior staff of the

    organization to ensure career management and

    succession planning. All career movements to be

    made based on CDWs;

    Introduced performance assessments to the junior

    staff of the organization in Kadiyam mills;

    Encouraged individual contributions by introducing

    variable pay across the senior staff of the organization;

    Introduced mandatory one-on-ones between

    managers and employees as an outcome of theGlobal Employee Engagement Survey;

    Reviewed and updated policies that include like

    domestic travel, international travel, credit card policy,

    dress code, substance abuse, rehire and separation,

    relocation, etc.

    Continue to focus on developing young and aspiring

    leaders for week long training at the Leadership

    Institute, USA.

    Industrial relations at Rajahmundry and Kadiyam Mills

    The Company had signed settlement under Section 12(3)

    of Industrial Disputes Act effective from July 1, 2012 with

    the recognized unions of Unit: Kadiyam in April, 2013.

    At Unit:Rajahmundry earlier wage settlement expired on

    June 30, 2013. The recognized union has submitted

    charter of demands and bilateral negotiations are under

    process.

    The overall IR climate at both mills is collaborative.

    Particulars of conservation of energy, technology

    absorption and foreign exchange earnings and outgo

    Particulars of conservation of energy, technology

    absorption and foreign exchange earnings and outgo as

    required under Section 217 (1) (e) of the Companies Act,

    1956, read with the Companies (Disclosure of Particulars

    in Report of the Board of Directors) Rules, 1988 are given

    in the Annexure - I attached and forms part of this Report.

    Particulars of employees

    The information required under Section 217 (2A) of the

    Companies Act, 1956 and the Rules made there under is

    provided in the Annexure - II forming part of the Report.

    However, as per the provisions of Section 219 (1) (b) (iv)

    of the Companies Act, 1956 the Annual Report excluding

    the aforesaid information is being sent to all the Members

    of the Company and others entitled thereto. Any Member

    interested in obtaining, such information may write to

    Company Secretary at the Registered Office of the

    Company.

    Public deposits

    Four deposits totaling `1.45 lakhs due for repayment on

    or before March 31, 2014 were not claimed by the

    depositors as on that date. Three deposits aggregating to

    `0.80 lakhs were repaid during April, 2014. During the

    year under review, there was no unclaimed deposit amount

    which is required to be transferred to Investor Education

    and Protection Fund.

    The provisions of Section 58A of the Companies Act, 1956

    have been complied with.

    Auditors

    Messrs Deloitte Haskins & Sells, Chartered Accountants,

    Hyderabad, Auditors of the Company will retire at the

    conclusion of the ensuing Annual General Meeting and

    have confirmed their eligibility and willingness to accept

    office, if re-appointed.

  • 8/10/2019 Annual Report Deluxe Copy 2013-14

    39/106

    International Paper APPM Annual Report 2014 / 37

    Directors

    During the year under review, Mr. Brett Allen Mosley

    resigned from the Board with effect from February 28,

    2014.

    The Board placed on record its appreciation for the

    valuable advice and guidance received from Mr. Brett Allen

    Mosley during his tenure as Director.

    The Board appointed Ms. Shiela P. Vinczeller as Additional

    Director with effect from March 31, 2014. She will hold

    office upto the date of ensuing Annual General Meeting.

    The Company had received requisite notice in writing

    under Section 160 of the Companies Act, 2013 proposing

    her candidature.

    Mr. Thomas G. Kadien shall retire at the forthcoming

    Annual General Meeting and being eligible, offered himself

    for re-appointment.

    Independent Directors

    Section 149 of the Companies Act, 2013 (effective April 1,

    2014) provides that Independent Directors shall hold office

    for a term of five consecutive years and shall be eligible

    for re-appointment on passing a Special Resolution by

    the Members of the Company. Therefore, your Directors

    are seeking appointment of Mr. M.S. Ramachandran,

    Ms. Ranjana Kumar, Mr. Praveen P. Kadle,

    Mr. M.K. Sharma, Mr. Adhiraj Sarin and Mr. Milind Sarwate

    as Independent Directors for five years for a term up to

    March 31, 2019. The details of the proposal for

    appointment of these Independent Directors are

    mentioned in the Explanatory Statement under Section

    102 of the Companies Act, 2013 to the Notice of 50th

    Annual General Meeting.

    Cost Auditors

    In terms of Section 148 of the Companies Act, 2013, the

    Board at their meeting held on April 22, 2014 appointed

    Messrs Narasimha Murthy & Co., Cost Accountants as

    Cost Auditors of the Company at a remuneration of `5.85

    lakhs (excluding service tax) plus reimbursement of

    travelling and out of pocket expenses on the

    recommend