ANNUAL DIRECTORY JAHRESINHALTSVERZEICHNIS 2014 67 th volume 67. Jahrgang Cement Lime Gypsum Zement Kalk Gips www.zkg.de
ANNUAL DIRECTORYJAHRESINHALTSVERZEICHNIS 201467th volume 67. Jahrgang
Cement Lime GypsumZement Kalk Gips
www.zkg.de
2 ZKG 1–12 2014 www.zkg.de
EVENTS
// TÇMB12th TÇMB International Technical Seminar was a total success12th TÇMB International Technical Seminar, Antalya/Turkey ...........1-2/22
// Technical SeminarJoining in a “World Café”Loesche GmbH .....................................................................1-2/24
// Integrated Engineering“Integrated Engineering” over the entire life cycleSiemens AG .........................................................................1-2/25
// AUCBMAll friends aboard at the Dead SeaAUCBM Conference, Dead Sea/Jordan ......................................1-2/26
// SeminarThe 13th NCB International Seminar on Cement & Building Materials concludes13th NCB International Seminar on Cement & Building Materials, New Delhi/India........................................................................3/24
// ForumCement.Concrete.Dry MixturesInternational Building Forum, Moscow/Russia ................................3/26
// ChinaEcological questions on the agendaAssociation of the German Gypsum Industry ...................................4/32
// Company anniversaryStrong development over 150 yearsGebr. Pfeiffer SE ........................................................................5/24
// TUM“TUM Center for Advanced PCE Studies” openedTU Munich ...............................................................................6/40
// NanocemTen years of success and a bright futureNanocem Open Meeting, Lausanne/Switzerland ..........................7-8/18
// IEEE/PCAFamily reunion during cherry blossom in Washington, DC56th IEEE-IAS/PCA Cement Conference 2014 ...............................7-8/20
// IFATIFAT more successful than ever beforeIFAT 2014 ............................................................................7-8/21
// DonationCement for the protection of nature and wildlifeOhorongo Cement .................................................................7-8/22
// Weimar Gypsum ConferenceGypsum is a superior binding agent2nd Weimar Gypsum Conference ...................................................9/20
// CBCReunião BrasileiraPereira, C.; Oliveira, M.; 6th Brazilian Cement Congress (CBC) ..........9/22
// CA-CementsRetrospective and previewCalcium Aluminates Conference 2014 ...........................................9/24
// BVKPleasing trend in the German lime industry, despite major challangesFederal Association of the German Lime Industry .............................9/28
// ZKG ExcursionSecondary School with Chalk?Baier, H. ..................................................................................9/30
// Pfeiffer Convention2014 – Pfeiffer Convention celebrates 150 years anniversaryBaier, H. ................................................................................10/32
// Company anniversarySource of inspiration and trendsetter of the branchAerzen ..................................................................................10/34
// Safety DaysSafety training can save livesCemex Deutschland AG ............................................................11/24
// CongressSecurity of energy supply and quality becoming key topicsVDZ ......................................................................................11/26
// ConferenceNovgorod was an extremely successful conferenceFischer, H.-B.; Bauhaus-Universität Weimar ................................. 12/20
// Gypsum DaysGypsum Open Days at the “Waterkant”Claudius Peters Technologies GmbH ...........................................12/21
// SymposiumEurope in four daysLoesche GmbH ...................................................................... 12/22
ENGINEERING
// ProjectsInnovative services are in demandRoland Berger Strategy Consultants ..........................................1-2/28
// Project managementThe economy of an operational disruptionLöffler, M.; DOK GmbH ..........................................................1-2/30
// ChinaPooling knowledge worldwideBeumer Group GmbH & Co. KG ...................................................3/28
ANNUAL DIRECTORY // Reports
ZKG 1–12 2014 3
// Project managementOperationally reliable dimensioning of major plants for the cement industryBisping, J.; ThyssenKrupp Industrial Solutions GmbH;
Wagener, R.; Melz, T.; Fraunhofer-Institut für Betriebsfestigkeit
und Systemzuverlässigkeit LBF ...................................................3/30
// Plant efficiencyIncrease of V-separator efficiencyGlukharev, N.; Ecofor .................................................................3/40
// OptimizationCondition Monitoring increases availability of vertical millsDeckers, J.; Siemens AG .............................................................4/24
// Plant performanceTrends in the performance management of cement plantsHarder, J.; OneStone Consulting S.L. .............................................5/36
// DocumentationDigital replaces paperDubovy, M.; Rösberg Engineering GmbH .......................................5/44
// HandlingRelying on regularityBeumer Group ........................................................................10/50
// AnalyzingCalculating economics of lab automationEnders, M.; Wiegeler, M.; Bending, U.;
ThyssenKrupp Industrial Solutions AG .........................................10/52
// Silo monitoringCracks in silo wallsNasr, T.; Scherr+Klimke AG ........................................................10/58
PRODUCTS
// SurveyingThe next generation of surveyingAibotix GmbH ......................................................................1-2/14
// SafetyRadarEye makes a difference at SibelcoOrlaco Products B. V. ..............................................................1-2/18
// MiningGround work with the Hyundai R800LC-9 all-electirc excavatorHyundai Heavy Industries .......................................................1-2/19
// MeasurementNew laser vibrometer for non-contact vibration measurementSKF Group ...........................................................................1-2/20
// AnalysisFrom finest powders to rocksRetsch GmbH .......................................................................1-2/20
// ConveyingNew material feeder on tracksSamson Materials Handling Ltd. ...............................................1-2/21
// MeasurementUltra-compact Coriolis flowmeter for skid and machine buildersSiemens AG .............................................................................3/17
// MaintenanceWear protection for high reliabilityKjellberg Finsterwalde ................................................................3/18
// MaintenanceProfit instead of carrybackFlexco .....................................................................................3/20
// MaintenanceHuge savings for the cement industryHerrmann, P.; Ventilatorenfabrik Oelde GmbH ................................3/22
// DrillingNew drilling equipment – soft and hardSandvik Construction .................................................................4/14
// QuarryingLiebherr’s new L 556 wheel loader at World of Concrete 2014Liebherr ...................................................................................4/18
// ConveyingNo more stoppagesFlexco .....................................................................................4/18
// ControlSimple wiring in the control cabinetSiemens AG .............................................................................4/19
// ConveyingCost cut and safety improvement with innovative belt cleanerMartin Engineering ....................................................................4/20
// FilteringNew, flexible dust filter valvesSMC Pneumatik GmbH ...............................................................5/14
// Storage55 meter silo for pulverised lignite for Swiss cement plantThorwesten Vent GmbH ..............................................................5/14
// Filtering45 filter heads for the Middle EastMünstermann GmbH & Co. KG ....................................................5/15
// WLANIndustrial wireless LAN for cabinets and field levelSiemens AG .............................................................................5/17
// MeasuringRadar level measurment flexibilitySiemens AG .............................................................................5/17
Reports // ANNUAL DIRECTORY
4 ZKG 1–12 2014 www.zkg.de
// ConveyingConveyor inspection program reduces costs and improves safetyMartin Engineering ....................................................................6/10
// MonitoringEnergy efficiency through transparencyKurt, H.I.; Siemens AG ................................................................6/12
// MonitoringNew pyroscan with HDR technologyHGH Systèmes Infrarouge ...........................................................6/19
// QuarryingTyre protection in the limelightCaterpillar/Erlau ....................................................................7-8/12
// ConveyingQuality from experienceHEKO Ketten GmbH...............................................................7-8/14
// ConveyingSafety solutions for conveyor applicationsMartin Engineering ................................................................7-8/16
// ConveyingSmaller, faster, more practicalBeumer Group GmbH & Co. KG ...................................................9/16
// MonitoringContinous mercury monitoring in cement plantsKasajanow, J.; DURAG GmbH ......................................................9/18
// QuarryingSpecial equipment for quarry operationsLiebherr .................................................................................10/12
// QuarryingRip and load – an alternative to blastingCaterpillar ..............................................................................10/14
// QuarryingBuilt for severe applicationsCaterpillar ..............................................................................10/16
// QuarryingWirtgen Surface Mining for selective limestone mining in the North Caucasus/RussiaWirtgen .................................................................................10/18
// QuarryingThe titans of open-pit minesSiemens AG ...........................................................................10/20
// ConveyingElectronic warning systems increase operational safetyContiTech AG .........................................................................10/21
// ConveyingThe “chain of the future” and its advantagesHeko Ketten GmbH ..................................................................10/22
// ConveyingMoisture sensor for measuring bulk goodsACO .....................................................................................10/22
// ConveyingAir keeps the ask flowingBulkteknik AB .........................................................................10/23
// ConveyingSelf adjusting skirting for reduced conveyer belt maintenanceMartin Engineering ..................................................................10/24
// ConveyingAdjustable bracket for dust suppression ringDustboss ...............................................................................10/25
// AnalyzingNew particle counting system to analyse high qualities of samplesPamas ...................................................................................10/26
// StoringReady-mix plant relieves pressure with silo cleaning serviceMartin Engineering ..................................................................10/28
// HandlingDemag V-type crane: versatile, fast, long service lifeTerex Demag ..........................................................................10/30
// QuarryingHeavy-duty, powerful and fuel-saving – the new CAT® 326 D2Caterpillar ..............................................................................11/14
// PyroprocessAir cannons hammer preheater buildup at Nebraska cement plantMartin Engineering ..................................................................11/16
// PyroprocessCompact burner series for the industryLoesche Thermoprozess GmbH ..................................................11/18
// Drive systemTrouble-free cement productionSiemens AG ...........................................................................11/19
// DryingDrying of solid recovered fuels in a belt dryerStela Laxhuber GmbH ...............................................................11/20
// MeasuringThermal imaging with iPhone 5/5s or new pyrometer TG 165FLIR ...................................................................................... 11/21
// MonitoringInfrared line scanner for rotary kiln shell temperature monitoringHGH Systèmes Infrarouges ........................................................11/22
// Alternative bindersNew cement blend to cut CO2 emissions by up to 30 %Laffeli, J.; EPFL........................................................................12/10
ANNUAL DIRECTORY // Reports
ZKG 1–12 2014 5
Reports // ANNUAL DIRECTORY
// WeighingSaving money with weighing and weight checking systemsHaver & Boecker OHG ............................................................. 12/12
// AnalyzingMeasuring particle shape and size with dynamic image analysisFritsch GmbH ........................................................................ 12/13
// FillingPaper sack recycling loopGemPSI Gemeinschaft Papiersackindustrie e.V. ............................. 12/14
// MonitoringVibration monitoring to boost efficiencyHansford, C.; Hansford Sensors Ltd. ........................................... 12/16
INTERVIEW
// MarketsThere arent’t many gaps leftBeumer Group ........................................................................10/38
// Strategic conceptsIndustry 4.0 – The next revolution in the industrial sectorRoland Berger Strategy Consultants ............................................11/30
// MaterialsWe still have lots of potentialBauMineral GmbH .................................................................. 12/30
LOGISTICS
// TransportRotary kiln ring on 16 axles and a steep gradientBohnet GmbH ...........................................................................5/18
PLANT REPORT
// ConveyingRobust sensor system for automatic operation of a combi-stacker/reclaimerZöbisch, S.; Endress+Hauser Messtechnik GmbH+Co. KG ..............1-2/34
// GrindingOperation experience with the new Polysius-Quadropol2 raw millEngeln, I.; ThyssenKrupp Industrial Solutions ..............................1-2/36
// ModernizationKiln rehabilitation in TanzaniaReiff, H.; ZKG International .........................................................3/42
// ModernizationSignificant improvement in installation performanceDemag Cranes & Components GmbH ............................................4/22
// Compressed air generationProven in tough industrial applicationsAerzener Maschinenfabrik GmbH .................................................5/20
// EmissionsBetter protection of the environment by mobile dust suppressionPeterson, E.; Dust Control Technology; Maharaj, A.; Trinidad Cement Limited .............................................................6/14
// GrindingSubstantial gain in cement mill output with minor investment – a case studyRoy, S.; Srivastava, S.; Rajasekar, L.; UltraTech Cement Ltd. ................6/16
// RenaturationWondrous returnHeidelbergCement AG ............................................................7-8/24
// PalletizingProper and sales-promoting stack configurationBeumer Group/Schwenk Putztechnik .............................................9/36
// RenaturingFrom the Stone Age into the future – film shooting in the quarryHeidelbergCement AG ..............................................................10/40
// ConveyingOperational gains with minimal disruption and without any material lossBeumer Group; Schwenk Zement KG .......................................... 12/24
// ConversionConversion: the cost-effective alternative to a new systemMüller, P.; Aumund Fördertechnik GmbH..................................... 12/28
MARKETS AND TRENDS
// GrindingMarket trends in vertical mills for the cement industryHarder, J.; OneStone Consulting S.L. .........................................1-2/42
// MergerNew global cement mapGygi, B.; NZZ ............................................................................5/12
// ChinaThe development of the Chinese cement industry in 2013 and 2014Yuansheng, C., Hui, L.; Delong, X.; Xian University of Architecture & Technology ..................................5/26
// BrazilNew developments in Brazil’s cement industryHarder, J.; OneStone Consulting S.L. .............................................6/20
6 ZKG 1–12 2014 www.zkg.de
ANNUAL DIRECTORY // Reports
// RussiaRussian cement market: current state and development perspectivesBolshakov, E.L.; ALIT Group of Companies .................................7-8/26
// IndonesiaIndonesia at the crossroadsHarder, J.; OneStone Consulting S.L. .............................................9/40
// OutlookNew EcologyHarten, Kai van; Zukunftsinstitut GmbH .......................................10/46
// Annual reportSignificantly more agricultural lime used in fertiliser year 2013/14Müller, R.; Düngekalk Hauptgemeinschaft (DHG) ..........................11/33
// CISCement development in the Customs UnionHarder, J.; OneStone Consulting S.L. ...........................................11/34
// ChinaDevelopment prospects of China’s cement industry CO2 in 2050Yuansheng, C., Hui, L.; Delong, X.; Xian University of Architecture & Technology ............................... 12/32
SPECIAL // AFR
Use of ultrafine marble and brick particles as alternative raw materials for clinkerizationKirgiz, M.S.; Hacettepe University Ankara ......................................4/36
Production of tailor-made alternative raw material for clinkering processBaier, H.; ZKG International .........................................................4/46
GtoG Life + Project: First step towards gypsum circular economyMarlet, C.; Eurogypsum ..............................................................4/48
Solid Alternative Fuels – legal, technological and economical developments in AustriaPomberger, R.; Sarc, R.; Montanuniversität Leoben...........................4/56
Co-processing – resource preservation in a resource intensive industryDegré, J.-P.; Cementis Zurich; Karstensen, K.H.; SINTEF Oslo .............4/66
Proven experience with alternative fuels in the cement kiln processBaier, H.; ZKG International .........................................................5/48
Quality assurance of solid recovered fuels (SRF)Flamme, S.; Geiping, J.; Gütegemeinschaft Sekundärbrennstoffe und Recyclingholz e.V. (BGS) .......................................................5/54
High performance has a nameLindner-Recyclingtech GmbH .......................................................5/58
Starter kit for using solid recovered fuel in cement plantsTews Equipment Systems ............................................................5/60
Alternative fuel handling system at a cement plant in TurkeyErbel, P.; Becker, B.; FLSmidth Wadgassen GmbH .............................5/62
Sucessful expansionDi Matteo, L.: Di Matteo Group ...................................................5/66
Burner developments for co-processing alternative fuelsKaufmann, M.; A TEC GRECO Combustion Systems .........................5/69
Burning alternative fuels in cement kilnsMersmann, M.; aixergee process optimization.................................6/44
Production cost saving by using coarse alternative fuelsJennewein, T.; FLSmidth Pfister GmbH ...........................................6/50
The Pneumo-DeflectorUnitherm Cemcon Feuerungsanlagen GmbH ...................................6/55
Alternative fuels in the cement manufacturing processSchürmann, H.; KHD Humboldt Wedag GmbH ................................6/56
PREPOL Step Combustor (SC) – a simple combustion system for solid alternative fuelsMaas, U.; Frie, S.; ThyssenKrupp Industrial Solutions AG...................6/64
HOTDISCTM – a perfect combustion device for coarser alternative fuelsKarrahe, A.; FLSmidth Private Limited ............................................6/68
From Municipal Solid Waste to energyBuzzi, S.; Buzzi Unicem SpA ....................................................7-8/50
Destruction of hazardous chemicals and POPs in cement kilnsKarstensen, K.H.; SINTEF ........................................................7-8/54
Co-processing trial run with pre-processed Municipal Solid Waste fractionsNandan, V.; Mutz, D.; Dube, R.; Yadav, J.; GIZ; Pawar, R.; Nashik Municipal Corporation; Parlikar, U.; Geocycle ...................7-8/60
Pre-processing hazardous wasteBösch, D.; Kornmeier, G.; SID.......................................................9/60
The main EU requirements for co-incinerationGleis, M.; UBA ..........................................................................9/64
From empty rules to a legal frameworkJensen V., A.; JensenQuattrini & Associates ....................................9/66
Solid Recovered Fuels – Specifications and classesERFA .......................................................................................9/68
Production and use of Solid Recovered Fuels – developments and prospectsGlorius, T.; REMONDIS GmbH .....................................................9/72
CEMBUREAU & ETREMA call for support of combined waste treatment optionsCEMBUREAU/ETREMA .............................................................11/68
Co-processing is becoming an explosive topicPrice, D.; Gexcon ..................................................................... 11/70
ZKG 1–12 2014 7
Index of authors // ANNUAL DIRECTORY
DeCristofaro, N.; Atakan, V.; Sahu, S.; Quinn, S.; Hu, X.:Why CO2 matters – advances in a new class of cement .....................................3/60
Degré, J.-P.; Karstensen, K.H.:Co-processing – resource preservation in a resource intensive industry ....4/66
Delong, X.; Yuansheng, C.; Hui, L.:The development of the Chinese cement industry in 2013 and 2014 ................................................................5/26
Development prospects of China’s cement industry CO2 in 2050 .............................................................................. 12/32
Di Matteo, L.:Sucessful expansion ............................................................5/66
Di Matteo, L.; Aufderheide, D.:Full modular control system for gravimetric dosing applications ............................................................11/44
Dube, R.; Yadav, J.; Pawar, R.; Parlikar, U.; Nandan, V.; Mutz, D.:Co-processing trial run with pre-processed Municipal Solid Waste fractions .....................................7-8/60
Dubovy, M.:Digital replaces paper ..........................................................5/44
E
Enders, M.; Wiegeler, M.; Bendig, U.:Calculating economics of lab automation.........................10/52
Engeln, I.:Operation experience with the new Polysius-Quadropol2 raw mill ............................................................................1-2/36
Erbel, P.; Becker, B.: Alternative fuel handling system at a cement plant in Turkey ..............................................................................5/62
Erwerth, P.; Schiffers, A.; Jungmann, A.; Mechelen, D. van; Bätz, A.; Wulfert, H.:Selective comminution of concrete waste and recovery of the concrete sonstituents in a grinding-drying process ............................................ 12/64
F
Fischer, H.-B.:Novgorod was an extremely successful conference ........ 12/20
Flamme, S.; Geiping, J.:Quality assurance of solid recovered fuels (SRF) ...............5/54
Frie, S.; Maas, U.:PREPOL Step Combustor (SC) – a simple combustion system for solid alternative fuels ....6/64
A
Atakan, V.; Sahu, S.; Quinn, S.; Hu, X.; DeCristofaro, N.:Why CO2 matters – advances in a new class of cement ....3/60
Aufderheide, D.; Di Matteo, L.:Full modular control system for gravimetric dosing applications ............................................................11/44
B
Bätz, A.; Wulfert, H.; Erwerth, P.; Schiffers, A.; Jungmann, A.; Mechelen, D. van:Selective comminution of concrete waste and recovery of the concrete sonstituents in a grinding-drying process ................................................... 12/64
Baier, H.:Production of tailor-made alternative raw material for clin-kering process ......................................................................4/46
Proven experience with alternative fuels in the cement kiln process ..................................................5/48
Secondary School with Chalk? ............................................9/30
2014 – Pfeiffer Convention celebrates 150 years anniversary ......................................................10/32
Bendig, U.; Enders, M.; Wiegeler, M.:Calculating economics of lab automation.........................10/52
Berry, A.; Haas, S.; Weber, N.:Limestone powder CO2 scrubber – artificial limestone weathering for redaction of flue gas CO2 emissions ......1-2/64
Bisping, J.; Wagener, R.; Melz, T.:Operationally reliable dimensioning of major plants for the cement industry.......................................................3/30
Bösch, D.; Kornmeier, G.:Pre-processing hazardous waste .........................................9/60
Bolshakov, E.L:Russian cement market: current state and development perspectives ......................................................................7-8/26
Bottacin, G.:Raw materials homogenization in limited spaces ..........1-2/59
Buzzi, S.:From Municipal Solid Waste to energy ..........................7-8/50
D
Deckers, J.:Condition Monitoring increases availability of vertical mills ....................................................................4/24
8 ZKG 1–12 2014 www.zkg.de
Energy consumption and CO2 content in the flue gas of normal shaft kilns: Part 2: Influence of the limestone quality and the process parameters ................................. 12/38
Hilgraf, P.; Schuster, Ch.:Use of the CP g-cooler in waste heat recovery systems .............................................................7-8/40
Hu, X.; DeCristofaro, N.; Atakan, V.; Sahu, S.; Quinn, S.:Why CO2 matters – advances in a new class of cement .............................................................................3/60
Hui, L.; Delong, X.; Yuansheng, C.:The development of the Chinese cement industry in 2013 and 2014 ................................................................5/26
Development prospects of China’s cement industry CO2 in 2050 .............................................................................. 12/32
J
Jennewein, T.:Production cost saving by using coarse alternative fuels ...................................................................6/50
Jensen V., A.:From empty rules to a legal framework .............................9/66
Jungmann, A.; Mechelen, D. van; Bätz, A.; Wulfert, H.; Erwerth, P.; Schiffers, A.:Selective comminution of concrete waste and recovery of the concrete sonstituents in a grinding-drying process ............................................................................... 12/64
K
Karrahe, A.:HOTDISCTM – a perfect combustion device for coarser alternative fuels ................................................6/68
Karstensen, K.H.; Degré, J.-P.:Co-processing – resource preservation in a resource intensive industry .........................................4/66
Karstensen, K.H.:Destruction of hazardous chemicals and POPs in cement kilns ................................................................7-8/54
Kassau, K.; Zielinski, U.:Basic kiln hoods – sucessful and innovative refractory concepts ............................................................11/50
Kaufmann, M.:Burner developments for co-processing alternative fuels ......................................................................................5/69
Kehse, G.:“Systemic” thinking and heat and material balances for optimizing a lime plant ...............................................10/64
ANNUAL DIRECTORY // Index of authors
G
Geiping, J.; Flamme, S.:Quality assurance of solid recovered fuels (SRF) ...............5/54
Gleis, M.:The main EU requirements for co-incineration .................9/64
Glorius, T.:Production and use of Solid Recovered Fuels – developments and prospects ...............................................9/72
Glukharev, N.:Increase of V-separator efficiency ......................................3/40
Gondeau, J.; Kemmerer, J.:CNA in the quarry – problems and solutions.....................4/28
Gygi, B.:New global cement map ......................................................5/12
H
Haas, S.; Weber, N.; Berry, A.:Limestone powder CO2 scrubber – artificial limestone weathering for redaction of flue gas CO2 emissions ......1-2/64
Hallak, B.; Herz, F.; Specht, E.; Kehse, G.:Energy consumption and CO2 content in the flue gas of normal shaft kilns: Part 1: Influence of the air excess number ....................................................................11/60
Energy consumption and CO2 content in the flue gas of normal shaft kilns: Part 2: Influence of the limestone quality and the process parameters ................................. 12/38
Harder, J.:Market trends in vertical mills for the cement industry...................................................1-2/42
Japan’s cement industry sees light at the end of the tunnel ........................................................................3/46
Trends in the performance management of cement plants ..................................................................5/36
New developments in Brazil’s cement industry .................6/20
Indonesia at the crossroads .................................................9/40
Cement development in the Customs Union ....................11/34
Herrmann, P.:Huge savings for the cement industry ...............................3/22
Herz, F.; Specht, E.; Kehse, G.; Hallak, B.:Energy consumption and CO2 content in the flue gas of normal shaft kilns: Part 1: Influence of the air excess number ....................................................................11/60
ZKG 1–12 2014 9
Index of authors // ANNUAL DIRECTORY
Kehse, G.; Hallak, B.; Herz, F.; Specht, E.;Energy consumption and CO2 content in the flue gas of normal shaft kilns: Part 1: Influence of the air excess number ......11/60
Energy consumption and CO2 content in the flue gas of normal shaft kilns: Part 2: Influence of the limestone quality and the process parameters ................................. 12/38
Kemmerer, J.; Gondeau, J.:CNA in the quarry – problems and solutions.....................4/28
Kirgiz, M.S.:Use of ultrafine marble and brick particles as alternative raw materials for clinkerization .........................................4/36
Advances in physical properties of C class fly ash cement systems blended nanographite – Part 1 ............. 12/42
Kline, C.; Kline, J.:Cement and CO2: What’s happening? .................................9/48
Kline, J.; Kline, C.:Cement and CO2: What’s happening? .................................9/48
Kolonja, B.; Terzic, A.; Mihajlovic, S.; Sekulic, Ž.; Kragovic, M.:Natural, modified and saturated zeolites as additives in Portland cement ........................................................... 12/49
Kornmeier, G.; Bösch, D.:Pre-processing hazardous waste .........................................9/60
Kragovic, M.; Kolonja, B.; Terzic, A.; Mihajlovic, S.;Sekulic, Ž.:Natural, modified and saturated zeolites as additives in Portland cement ........................................................... 12/49
Kurt, H.I.: Energy efficiency through transparency ............................6/12
L
Laffeli, J.:New cement blend to cut CO2 emissions by up to 30 % .... 12/10
Lech, R.; Weisser, P.:Contraction in layers of particles of selected limestones as a result of thermal decomposition .............................1-2/54
Löffler, M.:The economy of an operational disruption ....................1-2/30
Ludwig, H.-M.; Rohloff, K.; Trümer, A.:Investigations into the application of calcined clays as composite material in cement ........................................9/52
M
Maas, U.; Frie, S.:PREPOL Step Combustor (SC) – a simple combustion system for solid alternative fuels ....................................................6/64
Maharaj, A.; Peterson, E.:Better protection of the environment by mobile dust suppression ..................................................................6/14
Maleki, H.; Stang, A.:Innovative binder based on activated fly ash for products with chemical and corrosive load .................................... 12/57
Manuylov, V.Y.:The industrial practice of fuel and power saving at JSC Iskitimtsement ......................................................7-8/30
Marlet, C.:GtoG Life + Project: First step towards gypsum circular economy .................................................................4/48
Mechelen, D. van; Bätz, A.; Wulfert, H.; Erwerth, P.; Schiffers, A.; Jungmann, A.:Selective comminution of concrete waste and recovery of the concrete sonstituents in a grinding-drying process .... 12/64
Melz, T.; Bisping, J.; Wagener, R.:Operationally reliable dimensioning of major plants for the cement industry.......................................................3/30
Mersmann, M.:Burning alternative fuels in cement kilns ..........................6/44
Mihajlovic, S.;Sekulic, Ž.; Kragovic, M.; Kolonja, B.; Terzic, A.:Natural, modified and saturated zeolites as additives in Portland cement ........................................................... 12/49
Mishra, R.K.; Weibel, M.:Comprehensive understanding of grinding aids ................6/28
Müller, P.:Conversion: the cost-effective alternative to a new system . 12/28
Müller, R.:Significantly more agricultural lime used in fertiliser year 2013/14 ..................................................11/33
Mutz, D.; Dube, R.; Yadav, J.; Pawar, R.; Parlikar, U.; Nandan, V.:Co-processing trial run with pre-processed Municipal Solid Waste fractions .....................................7-8/60
N
Nandan, V.; Mutz, D.; Dube, R.; Yadav, J.; Pawar, R.; Parlikar, U.:Co-processing trial run with pre-processed Municipal Solid Waste fractions .....................................7-8/60
Nasr, T.:Cracks in silo walls ............................................................10/58
O
Oliveira, M.; Pereira, C.:Reunião Brasileira ...............................................................9/22
10 ZKG 1–12 2014 www.zkg.de
P
Parlikar, U.; Nandan, V.; Mutz, D.; Dube, R.; Yadav, J.; Pawar, R.:Co-processing trial run with pre-processed Municipal Solid Waste fractions .....................................7-8/60
Pawar, R.; Parlikar, U.; Nandan, V.; Mutz, D.; Dube, R.; Yadav, J.:Co-processing trial run with pre-processed Municipal Solid Waste fractions .....................................7-8/60
Pereira, C.; Oliveira, M.:Reunião Brasileira ...............................................................9/22
Peterson, E.; Maharaj, A.:Better protection of the environment by mobile dust suppression ..................................................................6/14
Pomberger, R.; Sarc, R.:Solid Alternative Fuels – legal, technological and economical developments in Austria ..........................4/56
Price, D.:Co-processing is becoming an explosive topic ................................................................... 11/70
Q
Quinn, S.; Hu, X.; DeCristofaro, N.; Atakan, V.; Sahu, S.:Why CO2 matters – advances in a new class of cement .............................................................................3/60
R
Rajasekar, L.; Roy, S.; Srivastava, S.:Substantial gain in cement mill output with minor investment – a case study ...............................6/16
Reiff, H.:Kiln rehabilitation in Tanzania ...........................................3/42
Reinschmidt, A.; Roos, M.:Silicones – essentials for cementitious building materials ................ 12/60
Rohloff, K.; Trümer, A.; Ludwig, H.-M.:Investigations into the application of calcined clays as composite material in cement ........................................9/52
Roos, M.; Reinschmidt, A.:Silicones – essentials for cementitious building materials ............................................................. 12/60
Roy, S.; Srivastava, S.; Rajasekar, L.:Substantial gain in cement mill output with minor investment – a case study ...............................6/16
S
Sahu, S.; Quinn, S.; Hu, X.; DeCristofaro, N.; Atakan, V.:Why CO2 matters – advances in a new class of cement ....3/60
Sander, E.:Grinding and calcining of gypsum with Pfeiffer grinding plants ..................................................................11/56
Sarc, R.; Pomberger, R.:Solid Alternative Fuels – legal, technological and economical developments in Austria ..........................4/56
Schiffers, A.; Jungmann, A.; Mechelen, D. van; Bätz, A.; Wulfert, H.; Erwerth, P.:Selective comminution of concrete waste and recovery of the concrete sonstituents in a grinding-drying process .... 12/64
Schildbach, D.:A new water-repellent agent for gypsum-based drymix mortars ....................................................................3/64
Schürmann, H.:Alternative fuels in the cement manufacturing process ....6/56
Schuster, Ch.; Hilgraf, P.:Use of the CP g-cooler in waste heat recovery systems .............................................................................7-8/40
Sekulic, Ž.; Kragovic, M.; Kolonja, B.; Terzic, A.; Mihajlovic, S.:Natural, modified and saturated zeolites as additives in Portland cement ........................................................... 12/49
Specht, E.; Kehse, G.; Hallak, B.; Herz, F.:Energy consumption and CO2 content in the flue gas of normal shaft kilns: Part 1: Influence of the air excess number ....................................................................11/60
Energy consumption and CO2 content in the flue gas of normal shaft kilns: Part 2: Influence of the limestone quality and the process parameters ................................. 12/38
Stang, A.; Maleki, H.:Innovative binder based on activated fly ash for products with chemical and corrosive load ............... 12/57
Srivastava, S.; Rajasekar, L.; Roy, S.:Substantial gain in cement mill output with minor investment – a case study ...............................6/16
T
Terzic, A.; Mihajlovic, S.; Sekulic, Ž.; Kragovic, M.; Kolonja, B.:Natural, modified and saturated zeolites as additives in Portland cement ........................................................... 12/49
Trümer, A.; Ludwig, H.-M.; Rohloff, K.:Investigations into the application of calcined clays as composite material in cement ........................................9/52
ANNUAL DIRECTORY // Index of authors
ZKG 1–12 2014 11
Index of authors // ANNUAL DIRECTORY
W
Wagener, R.; Melz, T.; Bisping, J.:Operationally reliable dimensioning of major plants for the cement industry.......................................................3/30
Weber, N.; Berry, A.; Haas, S.:Limestone powder CO2 scrubber – artificial limestone weathering for redaction of flue gas CO2 emissions ................................................1-2/64
Weibel, M.; Mishra, R.K.:Comprehensive understanding of grinding aids ................6/28
Weisser, P.; Lech, R.:Contraction in layers of particles of selected limestones as a result of thermal decomposition .............................1-2/54
Wiegeler, M.; Bendig, U.; Enders, M.:Calculating economics of lab automation.........................10/52
Woywadt, C.:MPS mills for coal grinding ................................................3/54
Wulfert, H.; Erwerth, P.; Schiffers, A.; Jungmann, A.; Mechelen, D. van; Bätz, A.:Selective comminution of concrete waste and recovery of the concrete sonstituents in a grinding-drying process ................................................... 12/64
Y
Yadav, J.; Pawar, R.; Parlikar, U.; Nandan, V.; Mutz, D.; Dube, R.:Co-processing trial run with pre-processed Municipal Solid Waste fractions .....................................7-8/60
Yongchang, L.; Zarrouati, E.:Lafarge’s Iligan preheater debottlenecking project ........7-8/36
Yuansheng, C., Hui, L.; Delong, X.:The development of the Chinese cement industry in 2013 and 2014 ................................................................5/26
Development prospects of China’s cement industry CO2 in 2050 .............................................................................. 12/32
Z
Zarrouati, E.; Yongchang, L.:Lafarge’s Iligan preheater debottlenecking project ........7-8/36
Zielinski, U.; Kassau, K.:Basic kiln hoods – sucessful and innovative refractory concepts ..............................................................................11/50
Zöbisch, S.:Robust sensor system for automatic operation of a combi-stacker/reclaimer ..........................................1-2/34
12 ZKG 1–12 2014 www.zkg.de
1 Cement
1.1 Cement chemistry
Lech, R.; Weisser, P.:Contraction in layers of particles of selected limestones as a result of thermal decomposition .............................1-2/54
Atakan, V.; Sahu, S.; Quinn, S.; Hu, X.; DeCristofaro, N.:Why CO2 matters – advances in a new class of cement ....3/60
Weibel, M.; Mishra, R.K.:Comprehensive understanding of grinding aids ................6/28
1.2 Cement process technology
Glukharev, N.:Increase of V-separator efficiency ......................................3/40
Reiff, H.:Kiln rehabilitation in Tanzania ...........................................3/42
Schürmann, H.:Alternative fuels in the cement manufacturing process ....6/56
Maas, U.; Frie, S.:PREPOL Step Combustor (SC) – a simple combustion system for solid alternative fuels ....6/64
Karrahe, A.:HOTDISCTM – a perfect combustion device for coarser alternative fuels ................................................6/66
Kline, J.; Kline, C.:Cement and CO2: What’s happening? .................................9/48
1.3 Mineral processing technology, quarrying and extraction
Bottacin, G.:Raw materials homogenization in limited spaces ..........1-2/59
Kirgiz, M.S.:Use of ultrafine marble and brick particles as alternative raw materials for clinkerization ..................4/36
Baier, H.:Production of tailor-made alternative raw material for clinkering process ..........................................................4/46
1.4 Coarse size reduction, grinding, classifying and drying, wear protection, particle measuring equip-ment and control of ball mills in a subsystem
Engeln, I.:Operation experience with the new Polysius-Quadropol2 raw mill ............................................................................1-2/36
Woywadt, C.:MPS mills for coal grinding ................................................3/54
Deckers, J.:Condition Monitoring increases availability of vertical mills ....................................................................4/24
Roy, S.; Srivastava, S.; Rajasekar, L.:Substantial gain in cement mill output with minor investment – a case study ...............................6/16
1.5 Burning process, kiln firing system, calcining and cooling technology, refractory linings
Pomberger, R.; Sarc, R.:Solid Alternative Fuels – legal, technological and economical developments in Austria ..........................4/56
Baier, H.:Proven experience with alternative fuels in the cement kiln process ..................................................5/48
Flamme, S.; Geiping, J.:Quality assurance of solid recovered fuels (SRF) ...............5/54
Kaufmann, M.:Burner developments for co-processing alternative fuels ...................................................................... 5/69
Mersmann, M.:Burning alternative fuels in cement kilns ..........................6/44
Schürmann, H.:Alternative fuels in the cement manufacturing process ........................................................6/56
Maas, U.; Frie, S.:PREPOL Step Combustor (SC) – a simple combustion system for solid alternative fuels ...................................................................6/64
Karrahe, A.:HOTDISCTM – a perfect combustion device for coarser alternative fuels ................................................6/66
Manuylov, V.Y.:The industrial practice of fuel and power saving at JSC Iskitimtsement ......................................................7-8/30
Yongchang, L.; Zarrouati, E.:Lafarge’s Iligan preheater debottlenecking project ..............................................................................7-8/36
Hilgraf, P.; Schuster, Ch.:Use of the CP g-cooler in waste heat recovery systems .............................................................7-8/40
Zielinski, U.; Kassau, K.:Basic kiln hoods – sucessful and innovative refractory concepts ............................................................11/50
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Technical papers // ANNUAL DIRECTORY
1.6 Automation technology, new control concepts, process control, measurement and laboratory technology
Haas, S.; Weber, N.; Berry, A.:Limestone powder CO2 scrubber – artificial limestone weathering for redaction of flue gas CO2 emissions ................................................1-2/64
Degré, J.-P.; Karstensen, K.H.:Co-processing – resource preservation in a resource intensive industry ................................................................4/66
Peterson, E.:Better protection of the environment by mobile dust suppression ..................................................................6/14
Buzzi, S.:From Municipal Solid Waste to energy ..........................7-8/50
Karstensen, K.H.; Degré, J.-P.:Co-processing – resource preservation in a resource intensive industry .........................................4/66
Nandan, V.; Mutz, D.; Dube, R.; Yadav, J.; Pawar, R.; Parlikar, U.:Co-processing trial run with pre-processed Municipal Solid Waste fractions .....................................7-8/60
Bösch, D.; Kornmeier, G.:Pre-processing hazardous waste .........................................9/60
Gleis, M.:The main EU requirements for co-incineration .................9/64
Jensen V., A.:From empty rules to a legal framework .............................9/66
Glorius, T.:Production and use of Solid Recovered Fuels – developments and prospects ...............................................9/72
1.7 Conveying, silo and packaging technology, bin discharge, dosing and weighing systems
Erbel, P.; Becker, B.: Alternative fuel handling system at a cement plant in Turkey ..............................................................................5/62
Di Matteo, L.:Sucessful expansion ............................................................5/66
Jennewein, T.:Production cost saving by using coarse alternative fuels ...................................................................6/50
Aufderheide, D.; Di Matteo, L.:Full modular control system for gravimetric dosing applications ............................................................11/44
1.8 Automation technology, new control concepts, process control, measurement and loboratory technology
Zöbisch, S.:Robust sensor system for automatic operation of a combi-stacker/reclaimer ..........................................1-2/34
Kemmerer, J.; Gondeau, J.:CNA in the quarry – problems and solutions.....................4/28
Kurt, H.I.:Energy efficiency through transparency ............................6/12
Enders, M.; Wiegeler, M.; Bendig, U.:Calculating economics of lab automation.........................10/52
1.9 Maintenance
Herrmann, P.:Huge savings for the cement industry ...............................3/22
Bisping, J.; Wagener, R.; Melz, T.:Operationally reliable dimensioning of major plants for the cement industry.......................................................3/30
Nasr, T.:Cracks in silo walls ............................................................10/58
Müller, P.:Conversion: the cost-effective alternative to a new system ................................................................ 12/28
1.10 Planning and Management
Löffler, M.:The economy of an operational disruption ....................1-2/30
Harder, J.:Trends in the performance management of cement plants ..................................................................5/36
1.11 OH+C
Price, D.:Co-processing is becoming an explosive topic .............................................................. 11/70
1.12 Others
Harder, J.:Market trends in vertical mills for the cement industry...................................................1-2/42
Japan’s cement industry sees light at the end of the tunnel ........................................................................3/46
14 ZKG 1–12 2014 www.zkg.de
New developments in Brazil’s cement industry .................6/20
Cement development in the Customs Union ....................11/34
Yuansheng, C., Hui, L.; Delong, X.:The development of the Chinese cement industry in 2013 and 2014 ................................................................5/26
Development prospects of China’s cement industry CO2 in 2050 .............................................................................. 12/32
Bolshakov, E.L.:Russian cement market: current state and development perspectives ........................................7-8/26
Müller, R.:Significantly more agricultural lime used in fertiliser year 2013/14 ..................................................11/33
2 Lime, Sand-Lime Brick
2.2 Lime process technology
Kehse, G.:“Systemic” thinking and heat and material balances for optimizing a lime plant ...............................................10/64
Hallak, B.; Herz, F.; Specht, E.; Kehse, G.:Energy consumption and CO2 content in the flue gas of normal shaft kilns: Part 1: Influence of the air excess number ......................11/60
Energy consumption and CO2 content in the flue gas of normal shaft kilns: Part 2: Influence of the limestone quality and the process parameters .............................................. 12/38
3 Gypsum and plasterboard
3.1 Gypsum chemistry
Schildbach, D.:A new water-repellent agent for gypsum-based drymix mortars ....................................................................3/64
3.2 Gypsum process technology
Marlet, C.:GtoG Life + Project: First step towards gypsum circular economy .................................................................4/48
Sander, E.:Grinding and calcining of gypsum with Pfeiffer grinding plants ..................................................................11/56
5 Alternative binders/ Recycling of building materials
Trümer, A.; Ludwig, H.-M.; Rohloff, K.:Investigations into the application of calcined clays as composite material in cement ........................................9/52
Bätz, A.; Wulfert, H.; Erwerth, P.; Schiffers, A.; Jungmann, A.; Mechelen, D. van:Selective comminution of concrete waste and recovery of the concrete sonstituents in a grinding-drying process ....... 12/64
6 Construction chemistry
Reinschmidt, A.; Roos, M.:Silicones – essentials for cementitious building materials ... 12/60
Maleki, H.; Stang, A.:Innovative binder based on activated fly ash for products with chemical and corrosive load ............... 12/57
Kirgiz, M.S.:Advances in physical properties of C class fly ash cement systems blended nanographite – Part 1 ............. 12/42
7 Other topics
Dubovy, M.:Digital replaces paper ..........................................................5/44
Harder, J.:Indonesia at the crossroads .................................................9/40
ANNUAL DIRECTORY // Technical papers