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M\s CHENNAI PET (A g PROPOSED R SULPHURISATION MMTPA AND BS (Revamp of DHDT Unit upgradatio DI CHENNAI PET (A g [PROJECT TERMED UND REFINING INDUSTRY AS HUBERT EN ANNEXURE FOR TROLEUM CORPORATION group company of Indian Oil) REVAMP OF DIESEL HYDRO D N (DHDS) UNIT FROM 1.8 MMTP S-VI FUEL QUALITY UPGRADA PROJECTt, New FCC GDS Unit and SRU Block for MS on & increased BS-VI Diesel production) AT VILLAGE: MANALI TALUK: AMBATTUR ISTRICT: THIRUVALLUR STATE: TAMIL NADU SUBMITTED BY TROLEUM CORPORATION LIMITE group company of Indian Oil) DER SCHEDULE 4 (a) CATEGORY ‘A’ – PET PER EIA NOTIFICATION 2006 AND ITS SU AMENDMENTS] REPORT PREPARED BY NVIRO CARE SYSTEMS PVT. LTD., CHENNAI DECEMBER 2016 LIMITED DE PA to 2.34 ATION S quality ED TROLEUM UBSEQUENT ,
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  • ANNEXUREFOR

    M\s CHENNAI PETROLEUM CORPORATION LIMITED(A group company of Indian Oil)

    “PROPOSED REVAMP OF DIESEL HYDRO DE –SULPHURISATION (DHDS) UNIT FROM 1.8 MMTPA to 2.34

    MMTPA AND BS-VI FUEL QUALITY UPGRADATIONPROJECT”

    (Revamp of DHDT Unit, New FCC GDS Unit and SRU Block for MS quality

    upgradation & increased BS-VI Diesel production)

    AT

    VILLAGE: MANALITALUK: AMBATTUR

    DISTRICT: THIRUVALLURSTATE: TAMIL NADU

    SUBMITTED BY

    CHENNAI PETROLEUM CORPORATION LIMITED(A group company of Indian Oil)

    [PROJECT TERMED UNDER SCHEDULE 4 (a) CATEGORY ‘A’ – PETROLEUMREFINING INDUSTRY AS PER EIA NOTIFICATION 2006 AND ITS SUBSEQUENT

    AMENDMENTS]

    REPORT PREPAREDBY

    HUBERT ENVIRO CARE SYSTEMS PVT. LTD.,CHENNAI

    DECEMBER 2016

    ANNEXUREFOR

    M\s CHENNAI PETROLEUM CORPORATION LIMITED(A group company of Indian Oil)

    “PROPOSED REVAMP OF DIESEL HYDRO DE –SULPHURISATION (DHDS) UNIT FROM 1.8 MMTPA to 2.34

    MMTPA AND BS-VI FUEL QUALITY UPGRADATIONPROJECT”

    (Revamp of DHDT Unit, New FCC GDS Unit and SRU Block for MS quality

    upgradation & increased BS-VI Diesel production)

    AT

    VILLAGE: MANALITALUK: AMBATTUR

    DISTRICT: THIRUVALLURSTATE: TAMIL NADU

    SUBMITTED BY

    CHENNAI PETROLEUM CORPORATION LIMITED(A group company of Indian Oil)

    [PROJECT TERMED UNDER SCHEDULE 4 (a) CATEGORY ‘A’ – PETROLEUMREFINING INDUSTRY AS PER EIA NOTIFICATION 2006 AND ITS SUBSEQUENT

    AMENDMENTS]

    REPORT PREPAREDBY

    HUBERT ENVIRO CARE SYSTEMS PVT. LTD.,CHENNAI

    DECEMBER 2016

    ANNEXUREFOR

    M\s CHENNAI PETROLEUM CORPORATION LIMITED(A group company of Indian Oil)

    “PROPOSED REVAMP OF DIESEL HYDRO DE –SULPHURISATION (DHDS) UNIT FROM 1.8 MMTPA to 2.34

    MMTPA AND BS-VI FUEL QUALITY UPGRADATIONPROJECT”

    (Revamp of DHDT Unit, New FCC GDS Unit and SRU Block for MS quality

    upgradation & increased BS-VI Diesel production)

    AT

    VILLAGE: MANALITALUK: AMBATTUR

    DISTRICT: THIRUVALLURSTATE: TAMIL NADU

    SUBMITTED BY

    CHENNAI PETROLEUM CORPORATION LIMITED(A group company of Indian Oil)

    [PROJECT TERMED UNDER SCHEDULE 4 (a) CATEGORY ‘A’ – PETROLEUMREFINING INDUSTRY AS PER EIA NOTIFICATION 2006 AND ITS SUBSEQUENT

    AMENDMENTS]

    REPORT PREPAREDBY

    HUBERT ENVIRO CARE SYSTEMS PVT. LTD.,CHENNAI

    DECEMBER 2016

  • LIST OF ANNEXURES

    S.No. Description Annexure

    No.

    Page No.

    1 Material and Energy Balance 16 3

    2 Plant Layout 4 179

    3 DHDS Layout 8 180

    4 ETP-II Layout 9 181

    5 TTP Layout 10 182

    6 AAQ data 12 183

    7 Stack report 17 187

    8 OWS & CRWS Layout 18 212

    9 Risk Assessment 13 Attached

    Separately

    10 EC 1 213

    11 CTO 2 216

    12 TOR 3 Attached

    Separately

    13 CMDA Land use map 5 223

    14 Land document 6 224

    15 CMWSSB Agreement 7 233

    16 HWA from TNPCB 11 234

    17 DHDS Environmental compliance 14 252

    18 DHDS Consent 15 256

  • 1/46

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    FEED BL H2 MAKE UP K1 DISCHARGEK2 1st STAGE

    SUCTION

    1Temperature °C 75.1 40.0 101.9 71.1

    Pressure gage kg/cm² 6.0 19.5 36.6 36.0

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    TOTAL STREAM

    Weight rate kg/h 292 500 3 085 3 085

    2 3 4

    21 966

    Molar rate kmol/h 1 552.54 1 478.78 1 478.78 6 510.67

    Enthalpy Mkcal/h 10.96 1.20 1.84 7.49

    Density kg/m3 791.0 1.598 2.434 4.221

    Mol. Weight kg/kmol 188.40 2.09 2.09 3.37

    Wt pc vapor % 100.00 100.00 100.00

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 3 085 3 085 21 966

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 3 085 3 085 21 966

    Molar rate kmol/h 1 478.78 1 478.78 6 510.67

    Volumetric rate m3/h 1 930.0 1 267.2 5 203.8

    Normal vapor rate Nm3/h 33 145.4 33 145.4 145 930.2

    Enthalpy Mkcal/h 1.20 1.84 7.49

    Spec. Enthalpy kcal/kg 387.6 596.2 341.2

    Density kg/m3 1.598 2.434 4.221

    Mol. Weight kg/kmol 2.09 2.09 3.37

    Viscosity cP 0.008 0.009 0.010

    Thermal Cond. kcal/h.m.°C 0.155 0.177 0.152

    Specific Heat kcal/kg.°C 3.330 3.369 2.171

    Cp/Cv 1.406 1.400 1.381

    Comp. factor 1.008 1.014 1.013

    TOTAL LIQUID

    Weight rate kg/h 292 500

    Molar rate kmol/h 1 552.54

    Volumetric rate m3/h 369.8

    Std liquid rate m3/h 352.4

    Enthalpy Mkcal/h 10.96

    Spec. Enthalpy kcal/kg 37.5

    Spec. Gravity 0.8308

    Density kg/m3 791.0

    Mol. Weight kg/kmol 188.40

    Viscosity cP 0.810

    Thermal Cond. kcal/h.m.°C 0.071

    Specific Heat kcal/kg.°C 0.519

    Surf. Tension dyn/cm 24.1

    DRY LIQUID

    Weight rate kg/h 292 500

    Spec. Gravity 0.8308

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 3 of 258

    acerTypewritten textAnnexure-16

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    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    Density kg/m3 791.0

    Crit. Pressure abs. kg/cm² 23.9

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 4 of 258

  • 3/46

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    K2 1st STAGEDISCHARGE

    K2 2nd STAGESUCTION

    K2 INTERSTAGELIQ

    K2 2nd STAGEDISCHARGE

    5 6 7 8Temperature °C 103.2 45.0 45.0 73.1

    Pressure gage kg/cm² 46.6 45.9 45.9 58.4

    TOTAL STREAM

    Weight rate kg/h 21 966 21 611 355 21 611

    Molar rate kmol/h 6 510.67 6 495.24 15.43 6 495.24

    Enthalpy Mkcal/h 9.04 6.09 0.01 7.43

    Density kg/m3 4.949 5.682 904.6 6.581

    Mol. Weight kg/kmol 3.37 3.33 23.02 3.33

    Wt pc vapor % 100.00 100.00 100.00

    Wt pc free water % 0.00 0.00 73.72 0.00

    TOTAL VAPOR

    Weight rate kg/h 21 966 21 611 21 611

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Wt pc free water % 0.00 0.00 73.72 0.00

    TOTAL VAPOR

    Weight rate kg/h 21 966 21 611 21 611

    Molar rate kmol/h 6 510.67 6 495.24 6 495.24

    Volumetric rate m3/h 4 438.8 3 803.3 3 283.6

    Normal vapor rate Nm3/h 145 930.2 145 584.4 145 584.4

    Enthalpy Mkcal/h 9.04 6.09 7.43

    Spec. Enthalpy kcal/kg 411.6 281.7 343.8

    Density kg/m3 4.949 5.682 6.581

    Mol. Weight kg/kmol 3.37 3.33 3.33

    Viscosity cP 0.011 0.010 0.010

    Thermal Cond. kcal/h.m.°C 0.162 0.144 0.153

    Specific Heat kcal/kg.°C 2.191 2.186 2.207

    Cp/Cv 1.377 1.390 1.385

    Comp. factor 1.017 1.018 1.023

    TOTAL LIQUID

    Weight rate kg/h 355

    Molar rate kmol/h 15.43

    Volumetric rate m3/h 0.4

    Std liquid rate m3/h 0.4

    Enthalpy Mkcal/h 0.01

    Spec. Enthalpy kcal/kg 40.2

    Spec. Gravity 0.9182

    Density kg/m3 904.6

    Mol. Weight kg/kmol 23.02

    Viscosity cP 0.581

    Thermal Cond. kcal/h.m.°C 0.174

    Specific Heat kcal/kg.°C 0.871

    Surf. Tension dyn/cm 66.0

    DRY LIQUID

    Weight rate kg/h 93

    Spec. Gravity 0.7475

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 5 of 258

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    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    Density kg/m3 728.0

    Crit. Pressure abs. kg/cm² 30.4

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 6 of 258

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    RECYCLE GAS 1st QUENCH 2nd QUENCH E1 SHELL INLET

    9 10 11 12Temperature °C 73.1 73.1 73.1 72.3

    Pressure gage kg/cm² 58.4 58.4 58.4 58.0

    TOTAL STREAM

    Weight rate kg/h 9 398 5 844 6 369 301 898

    Molar rate kmol/h 2 824.77 1 756.51 1 914.26 4 377.32

    Enthalpy Mkcal/h 3.23 2.01 2.19 14.51

    Density kg/m3 6.581 6.581 6.581 172.3

    Mol. Weight kg/kmol 3.33 3.33 3.33 68.97

    Wt pc vapor % 100.00 100.00 100.00 2.62

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 9 398 5 844 6 369 7 905

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 9 398 5 844 6 369 7 905

    Molar rate kmol/h 2 824.77 1 756.51 1 914.26 2 718.02

    Volumetric rate m3/h 1 428.0 888.0 967.7 1 380.4

    Normal vapor rate Nm3/h 63 314.5 39 370.4 42 906.3 60 921.8

    Enthalpy Mkcal/h 3.23 2.01 2.19 2.97

    Spec. Enthalpy kcal/kg 343.8 343.8 343.8 376.2

    Density kg/m3 6.581 6.581 6.581 5.726

    Mol. Weight kg/kmol 3.33 3.33 3.33 2.91

    Viscosity cP 0.010 0.010 0.010 0.010

    Thermal Cond. kcal/h.m.°C 0.153 0.153 0.153 0.155

    Specific Heat kcal/kg.°C 2.207 2.207 2.207 2.473

    Cp/Cv 1.385 1.385 1.385 1.394

    Comp. factor 1.023 1.023 1.023 1.023

    TOTAL LIQUID

    Weight rate kg/h 293 994

    Molar rate kmol/h 1 659.29

    Volumetric rate m3/h 371.7

    Std liquid rate m3/h 357.2

    Enthalpy Mkcal/h 11.53

    Spec. Enthalpy kcal/kg 39.2

    Spec. Gravity 0.8240

    Density kg/m3 790.9

    Mol. Weight kg/kmol 177.18

    Viscosity cP 0.681

    Thermal Cond. kcal/h.m.°C 0.071

    Specific Heat kcal/kg.°C 0.517

    Surf. Tension dyn/cm 22.7

    DRY LIQUID

    Weight rate kg/h 293 960

    Spec. Gravity 0.8239

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 7 of 258

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    Density kg/m3 790.9

    Crit. Pressure abs. kg/cm² 23.9

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 8 of 258

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    E2 SHELL INLET E160 SHELL INLET F1 INLET1st REACTOR

    INLET

    13 14 15 16Temperature °C 204.5 225.3 290.0 309.2

    Pressure gage kg/cm² 57.1 56.8 55.3 50.3

    TOTAL STREAM

    Weight rate kg/h 301 898 301 898 301 898 301 898

    Molar rate kmol/h 4 377.32 4 377.32 4 377.32 4 377.32

    Enthalpy Mkcal/h 40.73 45.44 61.25 66.48

    Density kg/m3 126.3 119.6 98.90 85.65

    Mol. Weight kg/kmol 68.97 68.97 68.97 68.97

    Wt pc vapor % 6.96 9.01 20.57 27.72

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 21 019 27 189 62 096 83 696

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 21 019 27 189 62 096 83 696

    Molar rate kmol/h 2 792.98 2 839.91 3 096.42 3 253.86

    Volumetric rate m3/h 1 981.0 2 111.0 2 656.5 3 154.9

    Normal vapor rate Nm3/h 62 601.8 63 653.7 69 403.1 72 932.0

    Enthalpy Mkcal/h 7.80 9.48 19.14 25.19

    Spec. Enthalpy kcal/kg 370.9 348.6 308.2 301.0

    Density kg/m3 10.61 12.88 23.38 26.53

    Mol. Weight kg/kmol 7.53 9.57 20.05 25.72

    Viscosity cP 0.016 0.017 0.020 0.021

    Thermal Cond. kcal/h.m.°C 0.178 0.177 0.162 0.153

    Specific Heat kcal/kg.°C 1.254 1.101 0.838 0.793

    Cp/Cv 1.275 1.241 1.144 1.117

    Comp. factor 1.018 1.017 1.012 1.007

    TOTAL LIQUID

    Weight rate kg/h 280 879 274 709 239 802 218 203

    Molar rate kmol/h 1 584.34 1 537.41 1 280.90 1 123.46

    Volumetric rate m3/h 410.3 412.7 396.2 369.9

    Std liquid rate m3/h 341.8 334.2 291.1 264.2

    Enthalpy Mkcal/h 32.93 35.97 42.11 41.29

    Spec. Enthalpy kcal/kg 117.3 130.9 175.6 189.2

    Spec. Gravity 0.8227 0.8229 0.8247 0.8268

    Density kg/m3 684.6 665.6 605.3 589.9

    Mol. Weight kg/kmol 177.28 178.68 187.21 194.22

    Viscosity cP 0.223 0.197 0.143 0.133

    Thermal Cond. kcal/h.m.°C 0.056 0.054 0.046 0.043

    Specific Heat kcal/kg.°C 0.634 0.651 0.703 0.719

    Surf. Tension dyn/cm 10.6 8.9 4.4 3.7

    DRY LIQUID

    Weight rate kg/h 280 860 274 692 239 790 218 194

    Spec. Gravity 0.8226 0.8228 0.8246 0.8268

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 9 of 258

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    Density kg/m3 684.6 665.6 605.3 589.9

    Crit. Pressure abs. kg/cm² 22.8 22.5 21.3 20.8

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 10 of 258

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    2nd REACTOROUTLET

    E3 TUBE INLET E3 TUBE OUTLET E160 TUBE INLET

    17 18 19 20Temperature °C 345.1 345.1 242.7 345.1

    Pressure gage kg/cm² 44.8 44.7 43.2 44.7

    TOTAL STREAM

    Weight rate kg/h 314 112 126 383 126 383 187 729

    Molar rate kmol/h 6 828.65 2 747.51 2 747.51 4 081.14

    Enthalpy Mkcal/h 88.98 35.80 23.26 53.18

    Density kg/m3 41.67 41.58 52.52 41.58

    Mol. Weight kg/kmol 46.00 46.00 46.00 46.00

    Wt pc vapor % 71.86 71.92 25.11 71.92

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 225 729 90 889 31 734 135 006

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 225 729 90 889 31 734 135 006

    Molar rate kmol/h 6 434.86 2 589.44 2 258.27 3 846.35

    Volumetric rate m3/h 7 379.0 2 975.6 2 257.5 4 420.0

    Normal vapor rate Nm3/h 144 230.9 58 039.8 50 616.8 86 212.2

    Enthalpy Mkcal/h 69.19 27.86 9.39 41.38

    Spec. Enthalpy kcal/kg 306.5 306.5 296.0 306.5

    Density kg/m3 30.59 30.54 14.06 30.54

    Mol. Weight kg/kmol 35.08 35.10 14.05 35.10

    Viscosity cP 0.021 0.021 0.019 0.021

    Thermal Cond. kcal/h.m.°C 0.140 0.140 0.158 0.140

    Specific Heat kcal/kg.°C 0.781 0.781 0.906 0.781

    Cp/Cv 1.087 1.087 1.193 1.087

    Comp. factor 1.002 1.002 1.010 1.002

    TOTAL LIQUID

    Weight rate kg/h 88 382 35 494 94 649 52 723

    Molar rate kmol/h 393.79 158.06 489.24 234.79

    Volumetric rate m3/h 159.7 64.1 148.8 95.2

    Std liquid rate m3/h 109.3 43.9 117.7 65.2

    Enthalpy Mkcal/h 19.79 7.95 13.87 11.80

    Spec. Enthalpy kcal/kg 223.9 223.9 146.5 223.9

    Spec. Gravity 0.8098 0.8098 0.8049 0.8098

    Density kg/m3 553.5 553.6 636.0 553.6

    Mol. Weight kg/kmol 224.44 224.56 193.46 224.56

    Viscosity cP 0.119 0.119 0.182 0.119

    Thermal Cond. kcal/h.m.°C 0.035 0.035 0.048 0.035

    Specific Heat kcal/kg.°C 0.766 0.766 0.684 0.766

    Surf. Tension dyn/cm 2.4 2.4 8.1 2.4

    DRY LIQUID

    Weight rate kg/h 88 379 35 493 94 643 52 721

    Spec. Gravity 0.8098 0.8098 0.8049 0.8098

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 11 of 258

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    Density kg/m3 553.5 553.6 636.0 553.6

    Crit. Pressure abs. kg/cm² 17.9 17.9 20.9 17.9

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 12 of 258

  • 11/46

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    E2 TUBE INLET E2 TUBE OUTLET E1 TUBE INLET E1 TUBE OUTLET

    21 22 23 24Temperature °C 259.5 231.1 235.6 130.5

    Pressure gage kg/cm² 43.5 42.7 41.2 37.5

    TOTAL STREAM

    Weight rate kg/h 187 729 187 729 314 112 314 112

    Molar rate kmol/h 4 081.14 4 081.14 6 828.65 6 828.65

    Enthalpy Mkcal/h 37.38 32.67 55.93 29.71

    Density kg/m3 50.62 53.51 51.12 61.46

    Mol. Weight kg/kmol 46.00 46.00 46.00 46.00

    Wt pc vapor % 29.78 22.43 23.87 9.51

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 55 912 42 099 74 989 29 864

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 55 912 42 099 74 989 29 864

    Molar rate kmol/h 3 413.12 3 319.68 5 591.11 5 245.67

    Volumetric rate m3/h 3 497.0 3 282.6 5 772.0 4 718.1

    Normal vapor rate Nm3/h 76 501.6 74 407.3 125 319.2 117 576.4

    Enthalpy Mkcal/h 16.48 12.51 22.11 8.97

    Spec. Enthalpy kcal/kg 294.8 297.2 294.9 300.3

    Density kg/m3 15.99 12.82 12.99 6.330

    Mol. Weight kg/kmol 16.38 12.68 13.41 5.69

    Viscosity cP 0.019 0.018 0.018 0.013

    Thermal Cond. kcal/h.m.°C 0.156 0.158 0.158 0.153

    Specific Heat kcal/kg.°C 0.867 0.938 0.918 1.407

    Cp/Cv 1.171 1.209 1.200 1.339

    Comp. factor 1.010 1.011 1.010 1.012

    TOTAL LIQUID

    Weight rate kg/h 131 817 145 629 239 123 284 248

    Molar rate kmol/h 668.02 761.46 1 237.53 1 582.98

    Volumetric rate m3/h 211.8 225.6 372.2 392.6

    Std liquid rate m3/h 163.8 181.2 297.3 354.9

    Enthalpy Mkcal/h 20.90 20.16 33.82 20.74

    Spec. Enthalpy kcal/kg 158.5 138.4 141.4 73.0

    Spec. Gravity 0.8056 0.8045 0.8051 0.8017

    Density kg/m3 622.2 645.5 642.5 724.0

    Mol. Weight kg/kmol 197.32 191.25 193.23 179.57

    Viscosity cP 0.168 0.193 0.190 0.369

    Thermal Cond. kcal/h.m.°C 0.046 0.049 0.049 0.061

    Specific Heat kcal/kg.°C 0.697 0.674 0.678 0.591

    Surf. Tension dyn/cm 7.0 8.9 8.7 16.8

    DRY LIQUID

    Weight rate kg/h 131 810 145 621 239 110 284 225

    Spec. Gravity 0.8056 0.8045 0.8051 0.8017

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 13 of 258

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    Density kg/m3 622.2 645.5 642.5 724.0

    Crit. Pressure abs. kg/cm² 20.4 21.2 21.0 23.3

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 14 of 258

  • 13/46

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    VAPOR FROM HOTSEP

    LIQUID FROM HOTSEP

    WASHING H2O E4 INLET

    25 26 27 28Temperature °C 130.5 130.5 41.6 93.2

    Pressure gage kg/cm² 37.4 37.4 37.2 37.2

    TOTAL STREAM

    Weight rate kg/h 29 884 284 227 13 798 43 682

    Molar rate kmol/h 5 246.10 1 582.55 763.88 6 009.98

    Enthalpy Mkcal/h 8.97 20.74 0.57 9.55

    Density kg/m3 6.317 724.0 985.6 9.923

    Mol. Weight kg/kmol 5.70 179.60 18.06 7.27

    Wt pc vapor % 100.00 68.37

    Wt pc free water % 0.00 0.00 0.00 27.19

    TOTAL VAPOR

    Weight rate kg/h 29 884 29 865

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Wt pc free water % 0.00 0.00 0.00 27.19

    TOTAL VAPOR

    Weight rate kg/h 29 884 29 865

    Molar rate kmol/h 5 246.10 5 334.71

    Volumetric rate m3/h 4 730.6 4 386.9

    Normal vapor rate Nm3/h 117 586.1 119 572.2

    Enthalpy Mkcal/h 8.97 8.34

    Spec. Enthalpy kcal/kg 300.2 279.2

    Density kg/m3 6.317 6.808

    Mol. Weight kg/kmol 5.70 5.60

    Viscosity cP 0.013 0.012

    Thermal Cond. kcal/h.m.°C 0.153 0.140

    Specific Heat kcal/kg.°C 1.406 1.391

    Cp/Cv 1.339 1.354

    Comp. factor 1.012 1.011

    TOTAL LIQUID

    Weight rate kg/h 284 227 13 798 13 817

    Molar rate kmol/h 1 582.55 763.88 675.27

    Volumetric rate m3/h 392.6 14.0 15.0

    Std liquid rate m3/h 354.9 13.9 14.4

    Enthalpy Mkcal/h 20.74 0.57 1.21

    Spec. Enthalpy kcal/kg 73.0 41.5 87.5

    Spec. Gravity 0.8017 0.9962 0.9613

    Density kg/m3 724.0 985.6 919.6

    Mol. Weight kg/kmol 179.60 18.06 20.46

    Viscosity cP 0.369 0.626 0.301

    Thermal Cond. kcal/h.m.°C 0.061 0.507 0.198

    Specific Heat kcal/kg.°C 0.591 0.996 0.940

    Surf. Tension dyn/cm 16.8 69.0 59.6

    DRY LIQUID

    Weight rate kg/h 284 205 123 1 937

    Spec. Gravity 0.8017 0.7234 0.7785

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 15 of 258

  • 14/46

    Date By Check By Rev

    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    Density kg/m3 724.0 667.6 719.9

    Crit. Pressure abs. kg/cm² 23.3 103.5 29.7

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 16 of 258

  • 15/46

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    E4 OUTLETVAPOR FROM

    COLD SEPLIQUID FROM COLD

    SEPSOUR WATER

    FROM COLD SEP

    29 30 31 32Temperature °C 50.0 50.0 50.0 50.0

    Pressure gage kg/cm² 37.0 36.9 36.9 36.9

    TOTAL STREAM

    Weight rate kg/h 43 682 23 846 5 686 14 150

    Molar rate kmol/h 6 009.98 5 180.54 53.24 776.21

    Enthalpy Mkcal/h 5.94 5.05 0.14 0.70

    Density kg/m3 11.44 6.288 729.9 966.1

    Mol. Weight kg/kmol 7.27 4.60 106.79 18.23

    Wt pc vapor % 55.88 100.00

    Wt pc free water % 31.10 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 24 411 23 846

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Wt pc free water % 31.10 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 24 411 23 846

    Molar rate kmol/h 5 202.53 5 180.54

    Volumetric rate m3/h 3 798.1 3 792.4

    Normal vapor rate Nm3/h 116 609.6 116 116.6

    Enthalpy Mkcal/h 5.11 5.05

    Spec. Enthalpy kcal/kg 209.4 211.8

    Density kg/m3 6.427 6.288

    Mol. Weight kg/kmol 4.69 4.60

    Viscosity cP 0.011 0.011

    Thermal Cond. kcal/h.m.°C 0.132 0.133

    Specific Heat kcal/kg.°C 1.580 1.609

    Cp/Cv 1.380 1.380

    Comp. factor 1.013 1.013

    TOTAL LIQUID

    Weight rate kg/h 19 271 5 686 14 150

    Molar rate kmol/h 807.45 53.24 776.21

    Volumetric rate m3/h 21.5 7.8 14.6

    Std liquid rate m3/h 21.1 7.5 14.4

    Enthalpy Mkcal/h 0.83 0.14 0.70

    Spec. Enthalpy kcal/kg 43.0 24.6 49.4

    Spec. Gravity 0.9123 0.7549 0.9845

    Density kg/m3 894.6 729.9 966.1

    Mol. Weight kg/kmol 23.87 106.79 18.23

    Viscosity cP 0.532 0.382 0.524

    Thermal Cond. kcal/h.m.°C 0.161 0.090 0.412

    Specific Heat kcal/kg.°C 0.857 0.525 0.991

    Surf. Tension dyn/cm 64.9 19.9 66.4

    DRY LIQUID

    Weight rate kg/h 5 685 5 684 566

    Spec. Gravity 0.7548 0.7548 0.7234

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 17 of 258

  • 16/46

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    Density kg/m3 729.7 729.8 647.0

    Crit. Pressure abs. kg/cm² 32.4 32.1 103.5

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 18 of 258

  • 17/46

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    RECYCLE WATERSOUR WATER TO

    SWSWATER FROMREFLUX DRUM

    STRIPPED SOURWATER

    33 34 35 36Temperature °C 50.0 50.0 40.0 40.0

    Pressure gage kg/cm² 36.9 4.0 1.5 4.0

    TOTAL STREAM

    Weight rate kg/h 2 255 11 895 7 205 4 338

    Molar rate kmol/h 123.72 652.49 399.38 240.78

    Enthalpy Mkcal/h 0.11 0.59 0.29 0.17

    Density kg/m3 966.1 966.1 988.3 990.5

    Mol. Weight kg/kmol 18.23 18.23 18.04 18.01

    Wt pc vapor %

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h

    Molar rate kmol/h

    Volumetric rate m3/h

    Normal vapor rate Nm3/h

    Enthalpy Mkcal/h

    Spec. Enthalpy kcal/kg

    Density kg/m3

    Mol. Weight kg/kmol

    Viscosity cP

    Thermal Cond. kcal/h.m.°C

    Specific Heat kcal/kg.°C

    Cp/Cv

    Comp. factor

    TOTAL LIQUID

    Weight rate kg/h 2 255 11 895 7 205 4 338

    Molar rate kmol/h 123.72 652.49 399.38 240.78

    Volumetric rate m3/h 2.3 12.3 7.3 4.4

    Std liquid rate m3/h 2.3 12.1 7.2 4.3

    Enthalpy Mkcal/h 0.11 0.59 0.29 0.17

    Spec. Enthalpy kcal/kg 49.4 49.4 39.9 40.0

    Spec. Gravity 0.9845 0.9845 0.9978 1.0000

    Density kg/m3 966.1 966.1 988.3 990.5

    Mol. Weight kg/kmol 18.23 18.23 18.04 18.01

    Viscosity cP 0.524 0.524 0.648 0.651

    Thermal Cond. kcal/h.m.°C 0.412 0.412 0.523 0.542

    Specific Heat kcal/kg.°C 0.991 0.991 0.997 0.998

    Surf. Tension dyn/cm 66.4 66.4 69.4 69.6

    DRY LIQUID

    Weight rate kg/h 90 476 33

    Spec. Gravity 0.7234 0.7234 0.7234

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 19 of 258

  • 18/46

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    Density kg/m3 647.0 647.0 671.4

    Crit. Pressure abs. kg/cm² 103.5 103.5 103.5

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 20 of 258

  • 19/46

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    C8 BY PASS GAS TO C8 LEAN MDEA HP RICH MDEA HP

    37 38 39 40Temperature °C 50.0 50.0 60.0 67.4

    Pressure gage kg/cm² 36.7 36.7 36.4 36.7

    TOTAL STREAM

    Weight rate kg/h 874 22 972 117 117 122 082

    Molar rate kmol/h 189.85 4 990.68 4 297.93 4 446.58

    Enthalpy Mkcal/h 0.19 4.87 5.71 5.10

    Density kg/m3 6.255 6.255 1 013 980.3

    Mol. Weight kg/kmol 4.60 4.60 27.25 27.46

    Wt pc vapor % 100.00 100.00

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 874 22 972

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 874 22 972

    Molar rate kmol/h 189.85 4 990.68

    Volumetric rate m3/h 139.7 3 672.5

    Normal vapor rate Nm3/h 4 255.4 111 861.2

    Enthalpy Mkcal/h 0.19 4.87

    Spec. Enthalpy kcal/kg 211.8 211.8

    Density kg/m3 6.255 6.255

    Mol. Weight kg/kmol 4.60 4.60

    Viscosity cP 0.011 0.011

    Thermal Cond. kcal/h.m.°C 0.133 0.133

    Specific Heat kcal/kg.°C 1.609 1.609

    Cp/Cv 1.380 1.380

    Comp. factor 1.013 1.013

    TOTAL LIQUID

    Weight rate kg/h 117 117 122 082

    Molar rate kmol/h 4 297.93 4 446.58

    Volumetric rate m3/h 115.6 124.5

    Std liquid rate m3/h 115.3 121.9

    Enthalpy Mkcal/h 5.71 5.10

    Spec. Enthalpy kcal/kg 48.8 41.7

    Spec. Gravity 1.0166 1.0025

    Density kg/m3 1 013 980.3

    Mol. Weight kg/kmol 27.25 27.46

    Viscosity cP 0.479 0.432

    Thermal Cond. kcal/h.m.°C 0.222 0.198

    Specific Heat kcal/kg.°C 0.834 0.830

    Surf. Tension dyn/cm 31.4 29.8

    DRY LIQUID

    Weight rate kg/h 46 847 52 008

    Spec. Gravity 1.0997 1.0483

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 21 of 258

  • 20/46

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    Density kg/m3 1 064 983.5

    Crit. Pressure abs. kg/cm² 40.3 53.9

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 22 of 258

  • 21/46

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    GAS FROM C8 GAS TO C13 E7 SHELL INLET E7 SHELL OUTLET

    41 42 43 44Temperature °C 63.1 62.6 131.5 179.7

    Pressure gage kg/cm² 36.4 36.4 10.1 8.1

    TOTAL STREAM

    Weight rate kg/h 18 007 18 881 289 913 289 913

    Molar rate kmol/h 4 842.04 5 031.89 1 635.79 1 635.79

    Enthalpy Mkcal/h 5.49 5.65 20.88 29.52

    Density kg/m3 4.779 4.866 486.6 369.7

    Mol. Weight kg/kmol 3.72 3.75 177.23 177.23

    Wt pc vapor % 100.00 100.00 0.27 0.83

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 18 007 18 881 789 2 410

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 18 007 18 881 789 2 410

    Molar rate kmol/h 4 842.04 5 031.89 63.43 86.91

    Volumetric rate m3/h 3 768.2 3 880.1 196.2 364.8

    Normal vapor rate Nm3/h 108 529.4 112 784.8 1 421.7 1 947.9

    Enthalpy Mkcal/h 5.49 5.65 0.15 0.43

    Spec. Enthalpy kcal/kg 304.9 299.5 185.6 179.9

    Density kg/m3 4.779 4.866 4.019 6.606

    Mol. Weight kg/kmol 3.72 3.75 12.43 27.73

    Viscosity cP 0.010 0.010 0.015 0.016

    Thermal Cond. kcal/h.m.°C 0.145 0.145 0.115 0.086

    Specific Heat kcal/kg.°C 1.996 1.973 0.804 0.617

    Cp/Cv 1.377 1.377 1.253 1.136

    Comp. factor 1.021 1.013 1.001 0.995

    TOTAL LIQUID

    Weight rate kg/h 289 125 287 503

    Molar rate kmol/h 1 572.36 1 548.88

    Volumetric rate m3/h 399.6 419.4

    Std liquid rate m3/h 359.9 357.6

    Enthalpy Mkcal/h 20.73 29.09

    Spec. Enthalpy kcal/kg 71.7 101.2

    Spec. Gravity 0.8041 0.8048

    Density kg/m3 723.5 685.5

    Mol. Weight kg/kmol 183.88 185.62

    Viscosity cP 0.390 0.272

    Thermal Cond. kcal/h.m.°C 0.061 0.056

    Specific Heat kcal/kg.°C 0.593 0.634

    Surf. Tension dyn/cm 17.7 14.0

    DRY LIQUID

    Weight rate kg/h 289 107 287 490

    Spec. Gravity 0.8041 0.8048

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 23 of 258

  • 22/46

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    Density kg/m3 723.5 685.5

    Crit. Pressure abs. kg/cm² 23.5 23.3

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 24 of 258

  • 23/46

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    STRIPPER INLETMP STEAM FROM

    F1C14 OVERHEAD E110 INLET

    45 46 47 49Temperature °C 240.0 250.0 181.3 65.0

    Pressure gage kg/cm² 6.1 10.5 6.0 5.6

    TOTAL STREAM

    Weight rate kg/h 292 268 5 000 68 404 68 395

    Molar rate kmol/h 1 654.15 277.55 1 066.11 1 065.73

    Enthalpy Mkcal/h 42.11 3.51 14.97 2.51

    Density kg/m3 170.7 4.868 12.30 129.5

    Mol. Weight kg/kmol 176.69 18.01 64.16 64.18

    Wt pc vapor % 5.56 100.00 100.00 2.31

    Wt pc free water % 0.00 0.00 0.00 10.38

    TOTAL VAPOR

    Weight rate kg/h 16 254 5 000 68 404 1 579

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Wt pc free water % 0.00 0.00 0.00 10.38

    TOTAL VAPOR

    Weight rate kg/h 16 254 5 000 68 404 1 579

    Molar rate kmol/h 216.69 277.55 1 066.11 100.86

    Volumetric rate m3/h 1 276.9 1 027.1 5 559.2 436.9

    Normal vapor rate Nm3/h 4 857.0 6 220.9 23 895.7 2 260.6

    Enthalpy Mkcal/h 3.22 3.51 14.97 0.20

    Spec. Enthalpy kcal/kg 198.3 702.8 218.8 124.6

    Density kg/m3 12.73 4.868 12.30 3.613

    Mol. Weight kg/kmol 75.01 18.01 64.16 15.65

    Viscosity cP 0.014 0.018 0.012 0.013

    Thermal Cond. kcal/h.m.°C 0.049 0.033 0.029 0.077

    Specific Heat kcal/kg.°C 0.587 0.523 0.528 0.621

    Cp/Cv 1.057 1.359 1.082 1.264

    Comp. factor 0.962 0.959 0.947 0.997

    TOTAL LIQUID

    Weight rate kg/h 276 014 66 816

    Molar rate kmol/h 1 437.46 964.87

    Volumetric rate m3/h 434.9 91.2

    Std liquid rate m3/h 342.3 86.6

    Enthalpy Mkcal/h 38.88 2.32

    Spec. Enthalpy kcal/kg 140.9 34.7

    Spec. Gravity 0.8072 0.7726

    Density kg/m3 634.7 732.5

    Mol. Weight kg/kmol 192.02 69.25

    Viscosity cP 0.191 0.367

    Thermal Cond. kcal/h.m.°C 0.049 0.095

    Specific Heat kcal/kg.°C 0.684 0.590

    Surf. Tension dyn/cm 9.9 38.0

    DRY LIQUID

    Weight rate kg/h 276 009 59 680

    Spec. Gravity 0.8072 0.7522

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 25 of 258

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    Density kg/m3 634.7 710.9

    Crit. Pressure abs. kg/cm² 22.4 32.6

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 26 of 258

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    REFLUX DRUMINLET

    STRIPPER OFFGAS C116 SOUR WATER LIQUID FROM C116

    50 51 52 53Temperature °C 40.0 40.0 40.0 40.0

    Pressure gage kg/cm² 5.3 5.3 5.3 5.3

    TOTAL STREAM

    Weight rate kg/h 68 395 1 016 7 205 60 174

    Molar rate kmol/h 1 065.73 88.80 399.38 577.54

    Enthalpy Mkcal/h 1.44 0.10 0.29 1.06

    Density kg/m3 146.8 2.717 988.3 731.7

    Mol. Weight kg/kmol 64.18 11.44 18.04 104.19

    Wt pc vapor % 1.51 99.95

    Wt pc free water % 10.49 0.01 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 1 031 1 015

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Wt pc free water % 10.49 0.01 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 1 031 1 015

    Molar rate kmol/h 89.38 88.79

    Volumetric rate m3/h 376.3 373.9

    Normal vapor rate Nm3/h 2 003.4 1 990.2

    Enthalpy Mkcal/h 0.10 0.10

    Spec. Enthalpy kcal/kg 100.8 100.7

    Density kg/m3 2.739 2.716

    Mol. Weight kg/kmol 11.53 11.44

    Viscosity cP 0.013 0.013

    Thermal Cond. kcal/h.m.°C 0.086 0.086

    Specific Heat kcal/kg.°C 0.730 0.736

    Cp/Cv 1.315 1.315

    Comp. factor 0.999 0.999

    TOTAL LIQUID

    Weight rate kg/h 67 364 1 7 205 60 174

    Molar rate kmol/h 976.34 0.01 399.38 577.54

    Volumetric rate m3/h 89.5 0.0 7.3 82.2

    Std liquid rate m3/h 87.3 0.0 7.2 80.1

    Enthalpy Mkcal/h 1.34 0.00 0.29 1.06

    Spec. Enthalpy kcal/kg 19.9 23.0 39.9 17.5

    Spec. Gravity 0.7721 0.7996 0.9978 0.7517

    Density kg/m3 752.7 781.2 988.3 731.7

    Mol. Weight kg/kmol 69.00 48.21 18.04 104.19

    Viscosity cP 0.497 0.557 0.648 0.407

    Thermal Cond. kcal/h.m.°C 0.100 0.108 0.523 0.095

    Specific Heat kcal/kg.°C 0.569 0.635 0.997 0.518

    Surf. Tension dyn/cm 40.9 52.6 69.4 21.2

    DRY LIQUID

    Weight rate kg/h 60 178 0 33 60 160

    Spec. Gravity 0.7517 0.7514 0.7234 0.7517

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 27 of 258

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    Density kg/m3 731.6 731.3 671.4 731.6

    Crit. Pressure abs. kg/cm² 33.1 33.0 103.5 33.0

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 28 of 258

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    REFLUX TO C14 NAPHTHA TO E111 C115 INLET C115 BOTTOM

    54 55 57 59Temperature °C 40.0 40.1 116.6 187.6

    Pressure gage kg/cm² 6.0 7.5 5.5 5.7

    TOTAL STREAM

    Weight rate kg/h 24 952 35 222 35 222 34 397

    Molar rate kmol/h 239.48 338.06 338.06 317.12

    Enthalpy Mkcal/h 0.44 0.62 2.12 3.62

    Density kg/m3 731.8 731.8 539.0 585.6

    Mol. Weight kg/kmol 104.19 104.19 104.19 108.47

    Wt pc vapor % 0.28

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 100

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 100

    Molar rate kmol/h 2.47

    Volumetric rate m3/h 12.2

    Normal vapor rate Nm3/h 55.4

    Enthalpy Mkcal/h 0.01

    Spec. Enthalpy kcal/kg 110.6

    Density kg/m3 8.137

    Mol. Weight kg/kmol 40.30

    Viscosity cP 0.013

    Thermal Cond. kcal/h.m.°C 0.036

    Specific Heat kcal/kg.°C 0.456

    Cp/Cv 1.137

    Comp. factor 0.974

    TOTAL LIQUID

    Weight rate kg/h 24 952 35 222 35 123 34 397

    Molar rate kmol/h 239.48 338.06 335.58 317.12

    Volumetric rate m3/h 34.1 48.1 53.1 58.7

    Std liquid rate m3/h 33.2 46.9 46.7 45.6

    Enthalpy Mkcal/h 0.44 0.62 2.10 3.62

    Spec. Enthalpy kcal/kg 17.5 17.6 59.9 105.3

    Spec. Gravity 0.7517 0.7517 0.7522 0.7548

    Density kg/m3 731.8 731.8 661.4 585.6

    Mol. Weight kg/kmol 104.19 104.19 104.66 108.47

    Viscosity cP 0.408 0.408 0.216 0.144

    Thermal Cond. kcal/h.m.°C 0.095 0.095 0.080 0.063

    Specific Heat kcal/kg.°C 0.518 0.518 0.588 0.659

    Surf. Tension dyn/cm 21.2 21.2 13.6 7.8

    DRY LIQUID

    Weight rate kg/h 24 946 35 214 35 115 34 397

    Spec. Gravity 0.7517 0.7517 0.7522 0.7548

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 29 of 258

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    Density kg/m3 731.7 731.8 661.3 585.6

    Crit. Pressure abs. kg/cm² 33.0 33.0 32.9 30.8

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 30 of 258

  • 29/46

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    E112 INLET E112 OUTLET E113 INLET NAPHTHA BL

    60 61 62 63Temperature °C 179.2 187.6 117.7 40.0

    Pressure gage kg/cm² 5.7 5.7 8.3 6.0

    TOTAL STREAM

    Weight rate kg/h 123 464 123 464 34 397 34 397

    Molar rate kmol/h 1 170.72 1 170.72 317.12 317.12

    Enthalpy Mkcal/h 12.48 15.00 2.13 0.65

    Density kg/m3 584.0 71.62 667.0 735.6

    Mol. Weight kg/kmol 105.46 105.46 108.47 108.47

    Wt pc vapor % 25.00

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 30 866

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 30 866

    Molar rate kmol/h 317.02

    Volumetric rate m3/h 1 565.8

    Normal vapor rate Nm3/h 7 105.7

    Enthalpy Mkcal/h 5.24

    Spec. Enthalpy kcal/kg 169.9

    Density kg/m3 19.71

    Mol. Weight kg/kmol 97.36

    Viscosity cP 0.010

    Thermal Cond. kcal/h.m.°C 0.026

    Specific Heat kcal/kg.°C 0.572

    Cp/Cv 1.082

    Comp. factor 0.847

    TOTAL LIQUID

    Weight rate kg/h 123 464 92 598 34 397 34 397

    Molar rate kmol/h 1 170.72 853.70 317.12 317.12

    Volumetric rate m3/h 211.4 158.1 51.6 46.8

    Std liquid rate m3/h 165.6 122.8 45.6 45.6

    Enthalpy Mkcal/h 12.48 9.75 2.13 0.65

    Spec. Enthalpy kcal/kg 101.1 105.3 61.9 18.8

    Spec. Gravity 0.7463 0.7548 0.7548 0.7548

    Density kg/m3 584.0 585.6 667.0 735.6

    Mol. Weight kg/kmol 105.46 108.47 108.47 108.47

    Viscosity cP 0.144 0.144 0.230 0.447

    Thermal Cond. kcal/h.m.°C 0.065 0.063 0.080 0.094

    Specific Heat kcal/kg.°C 0.657 0.659 0.589 0.517

    Surf. Tension dyn/cm 8.0 7.8 14.2 21.9

    DRY LIQUID

    Weight rate kg/h 123 464 92 598 34 397 34 397

    Spec. Gravity 0.7463 0.7548 0.7548 0.7548

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 31 of 258

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    Density kg/m3 584.0 585.6 667.0 735.6

    Crit. Pressure abs. kg/cm² 30.9 30.8 30.8 30.8

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 32 of 258

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

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    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    C14 BOTTOME112 SHELL SIDE

    INLETE112 SHELL SIDE

    OUTLETE112 SHELL SIDE

    BY-PASS

    64 65 66 67Temperature °C 222.4 222.3 197.8 222.0

    Pressure gage kg/cm² 6.3 6.0 5.4 5.4

    TOTAL STREAM

    Weight rate kg/h 256 826 154 752 154 752 102 074

    Molar rate kmol/h 1 271.98 766.44 766.44 505.54

    Enthalpy Mkcal/h 33.18 19.99 17.48 13.19

    Density kg/m3 668.3 638.0 688.9 576.3

    Mol. Weight kg/kmol 201.91 201.91 201.91 201.91

    Wt pc vapor % 0.06 0.18

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 87 185

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 87 185

    Molar rate kmol/h 1.92 3.87

    Volumetric rate m3/h 11.2 24.7

    Normal vapor rate Nm3/h 43.0 86.8

    Enthalpy Mkcal/h 0.03 0.06

    Spec. Enthalpy kcal/kg 340.3 329.1

    Density kg/m3 7.818 7.507

    Mol. Weight kg/kmol 45.50 47.83

    Viscosity cP 0.014 0.014

    Thermal Cond. kcal/h.m.°C 0.029 0.028

    Specific Heat kcal/kg.°C 0.537 0.537

    Cp/Cv 1.106 1.099

    Comp. factor 0.970 0.971

    TOTAL LIQUID

    Weight rate kg/h 256 826 154 665 154 752 101 889

    Molar rate kmol/h 1 271.98 764.52 766.44 501.67

    Volumetric rate m3/h 384.3 231.4 224.7 152.4

    Std liquid rate m3/h 315.9 190.3 190.4 125.3

    Enthalpy Mkcal/h 33.18 19.97 17.48 13.13

    Spec. Enthalpy kcal/kg 129.2 129.1 112.9 128.8

    Spec. Gravity 0.8137 0.8137 0.8137 0.8137

    Density kg/m3 668.3 668.3 688.9 668.4

    Mol. Weight kg/kmol 201.91 202.30 201.91 203.10

    Viscosity cP 0.242 0.242 0.287 0.243

    Thermal Cond. kcal/h.m.°C 0.051 0.051 0.053 0.051

    Specific Heat kcal/kg.°C 0.670 0.670 0.650 0.669

    Surf. Tension dyn/cm 13.2 13.2 15.2 13.1

    DRY LIQUID

    Weight rate kg/h 256 000 154 194 154 254 101 613

    Spec. Gravity 0.8132 0.8132 0.8132 0.8133

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 33 of 258

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    Density kg/m3 667.9 667.9 688.4 668.0

    Crit. Pressure abs. kg/cm² 20.6 20.6 20.6 20.6

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 34 of 258

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

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    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    E7 TUBE SIDEINLET

    E161 INLET E161 OUTLETE7 TUBE SIDE BY-

    PASS

    68 69 70 71Temperature °C 207.5 144.3 94.0 207.5

    Pressure gage kg/cm² 5.4 3.7 3.0 5.4

    TOTAL STREAM

    Weight rate kg/h 215 830 215 830 215 830 40 996

    Molar rate kmol/h 1 068.94 1 068.94 1 068.94 203.04

    Enthalpy Mkcal/h 25.77 17.12 10.82 4.89

    Density kg/m3 652.0 729.2 763.2 652.0

    Mol. Weight kg/kmol 201.91 201.91 201.91 201.91

    Wt pc vapor % 0.04 0.04

    Wt pc free water % 0.00 0.02 0.24 0.00

    TOTAL VAPOR

    Weight rate kg/h 92 17

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Wt pc free water % 0.00 0.02 0.24 0.00

    TOTAL VAPOR

    Weight rate kg/h 92 17

    Molar rate kmol/h 2.29 0.43

    Volumetric rate m3/h 14.2 2.7

    Normal vapor rate Nm3/h 51.3 9.7

    Enthalpy Mkcal/h 0.03 0.01

    Spec. Enthalpy kcal/kg 364.1 364.1

    Density kg/m3 6.467 6.467

    Mol. Weight kg/kmol 40.00 40.00

    Viscosity cP 0.014 0.014

    Thermal Cond. kcal/h.m.°C 0.028 0.028

    Specific Heat kcal/kg.°C 0.525 0.525

    Cp/Cv 1.125 1.125

    Comp. factor 0.971 0.971

    TOTAL LIQUID

    Weight rate kg/h 215 739 215 830 215 830 40 978

    Molar rate kmol/h 1 066.65 1 068.94 1 068.94 202.61

    Volumetric rate m3/h 316.9 296.0 282.8 60.2

    Std liquid rate m3/h 265.4 265.5 265.5 50.4

    Enthalpy Mkcal/h 25.74 17.12 10.82 4.89

    Spec. Enthalpy kcal/kg 119.3 79.3 50.1 119.3

    Spec. Gravity 0.8137 0.8137 0.8137 0.8137

    Density kg/m3 680.8 729.2 763.2 680.8

    Mol. Weight kg/kmol 202.26 201.91 201.91 202.26

    Viscosity cP 0.268 0.442 0.734 0.268

    Thermal Cond. kcal/h.m.°C 0.052 0.059 0.064 0.052

    Specific Heat kcal/kg.°C 0.658 0.604 0.558 0.658

    Surf. Tension dyn/cm 14.3 19.6 23.9 14.3

    DRY LIQUID

    Weight rate kg/h 215 078 215 136 215 136 40 853

    Spec. Gravity 0.8132 0.8132 0.8132 0.8132

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 35 of 258

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    Density kg/m3 680.3 728.7 762.7 680.3

    Crit. Pressure abs. kg/cm² 20.6 20.6 20.6 20.6

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 36 of 258

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    MANALI - CHENNAI - INDIA

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    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

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    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    C17 WATER DRYER INLET DRYER

    OVERHEADUNCONDENSABLE

    72 73 74 75Temperature °C 94.0 111.0 111.0 45.0

    Pressure gage kg/cm² 3.0 -0.8 -0.8 0.1

    TOTAL STREAM

    Weight rate kg/h 417 256 409 2 747 25

    Molar rate kmol/h 23.14 1 248.84 39.78 0.72

    Enthalpy Mkcal/h 0.04 15.67 0.56 0.00

    Density kg/m3 962.6 38.41 0.4340 1.458

    Mol. Weight kg/kmol 18.01 205.32 69.05 35.37

    Wt pc vapor % 1.07 100.00 100.00

    Wt pc free water % 100.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 2 752 2 747 25

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Wt pc free water % 100.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 2 752 2 747 25

    Molar rate kmol/h 39.82 39.78 0.72

    Volumetric rate m3/h 6 337.4 6 330.1 17.4

    Normal vapor rate Nm3/h 892.6 891.7 16.1

    Enthalpy Mkcal/h 0.56 0.56 0.00

    Spec. Enthalpy kcal/kg 203.9 204.1 61.0

    Density kg/m3 0.4343 0.4340 1.458

    Mol. Weight kg/kmol 69.11 69.05 35.37

    Viscosity cP 0.009 0.009 0.016

    Thermal Cond. kcal/h.m.°C 0.018 0.018 0.022

    Specific Heat kcal/kg.°C 0.442 0.442 0.299

    Cp/Cv 1.070 1.070 1.234

    Comp. factor 0.996 0.996 0.998

    TOTAL LIQUID

    Weight rate kg/h 417 253 656

    Molar rate kmol/h 23.14 1 209.01

    Volumetric rate m3/h 0.4 337.7

    Std liquid rate m3/h 0.4 312.1

    Enthalpy Mkcal/h 0.04 15.11

    Spec. Enthalpy kcal/kg 94.1 59.6

    Spec. Gravity 1.0000 0.8135

    Density kg/m3 962.6 751.1

    Mol. Weight kg/kmol 18.01 209.80

    Viscosity cP 0.298 0.629

    Thermal Cond. kcal/h.m.°C 0.582 0.062

    Specific Heat kcal/kg.°C 1.007 0.573

    Surf. Tension dyn/cm 60.4 21.2

    DRY LIQUID

    Weight rate kg/h 253 633

    Spec. Gravity 0.8135

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 37 of 258

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    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    Density kg/m3 751.1

    Crit. Pressure abs. kg/cm² 20.5

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 38 of 258

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    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

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    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    OILY WATERRECYCLE FROM

    DRYERE18 INLET E18 OUTLET

    76 77 78 79Temperature °C 56.0 40.1 111.0 70.0

    Pressure gage kg/cm² 4.0 8.1 9.9 8.5

    TOTAL STREAM

    Weight rate kg/h 1 413 2 355 253 662 253 662

    Molar rate kmol/h 78.46 18.36 1 209.05 1 209.05

    Enthalpy Mkcal/h 0.08 0.04 15.16 9.40

    Density kg/m3 985.2 772.5 753.1 779.4

    Mol. Weight kg/kmol 18.01 128.25 209.80 209.80

    Wt pc vapor %

    Wt pc free water % 100.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Wt pc free water % 100.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h

    Molar rate kmol/h

    Volumetric rate m3/h

    Normal vapor rate Nm3/h

    Enthalpy Mkcal/h

    Spec. Enthalpy kcal/kg

    Density kg/m3

    Mol. Weight kg/kmol

    Viscosity cP

    Thermal Cond. kcal/h.m.°C

    Specific Heat kcal/kg.°C

    Cp/Cv

    Comp. factor

    TOTAL LIQUID

    Weight rate kg/h 1 413 2 355 253 662 253 662

    Molar rate kmol/h 78.46 18.36 1 209.05 1 209.05

    Volumetric rate m3/h 1.4 3.0 336.8 325.4

    Std liquid rate m3/h 1.4 3.0 312.1 312.1

    Enthalpy Mkcal/h 0.08 0.04 15.16 9.40

    Spec. Enthalpy kcal/kg 56.0 17.8 59.7 37.1

    Spec. Gravity 1.0000 0.7904 0.8135 0.8135

    Density kg/m3 985.2 772.5 753.1 779.4

    Mol. Weight kg/kmol 18.01 128.25 209.80 209.80

    Viscosity cP 0.493 0.627 0.639 1.044

    Thermal Cond. kcal/h.m.°C 0.557 0.087 0.062 0.066

    Specific Heat kcal/kg.°C 0.999 0.497 0.572 0.531

    Surf. Tension dyn/cm 67.1 24.5 21.2 24.6

    DRY LIQUID

    Weight rate kg/h 2 355 253 638 253 638

    Spec. Gravity 0.7903 0.8135 0.8135

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 39 of 258

  • 38/46

    Date By Check By Rev

    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    Density kg/m3 772.5 753.1 779.4

    Crit. Pressure abs. kg/cm² 29.0 20.5 20.5

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 40 of 258

  • 39/46

    Date By Check By Rev

    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    HYDROTREATEDPRODUCT BL

    C11 INLET LEAN MDEA LP FUEL GAS

    81 83 84 85Temperature °C 40.1 39.0 50.0 49.9

    Pressure gage kg/cm² 6.0 4.6 4.4 3.5

    TOTAL STREAM

    Weight rate kg/h 253 662 1 837 18 959 1 077

    Molar rate kmol/h 1 209.05 109.52 695.74 94.44

    Enthalpy Mkcal/h 5.49 0.15 0.77 0.18

    Density kg/m3 798.0 3.571 1 019 1.875

    Mol. Weight kg/kmol 209.80 16.77 27.25 11.41

    Wt pc vapor % 100.00 100.00

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 1 837 1 077

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 1 837 1 077

    Molar rate kmol/h 109.52 94.44

    Volumetric rate m3/h 514.3 574.5

    Normal vapor rate Nm3/h 2 454.7 2 116.8

    Enthalpy Mkcal/h 0.15 0.18

    Spec. Enthalpy kcal/kg 80.0 163.3

    Density kg/m3 3.571 1.875

    Mol. Weight kg/kmol 16.77 11.41

    Viscosity cP 0.013 0.012

    Thermal Cond. kcal/h.m.°C 0.066 0.094

    Specific Heat kcal/kg.°C 0.566 0.844

    Cp/Cv 1.279 1.266

    Comp. factor 0.994 0.999

    TOTAL LIQUID

    Weight rate kg/h 253 662 18 959

    Molar rate kmol/h 1 209.05 695.74

    Volumetric rate m3/h 317.9 18.6

    Std liquid rate m3/h 312.1 18.7

    Enthalpy Mkcal/h 5.49 0.77

    Spec. Enthalpy kcal/kg 21.6 40.5

    Spec. Gravity 0.8135 1.0166

    Density kg/m3 798.0 1 019

    Mol. Weight kg/kmol 209.80 27.25

    Viscosity cP 1.667 0.498

    Thermal Cond. kcal/h.m.°C 0.069 0.225

    Specific Heat kcal/kg.°C 0.497 0.829

    Surf. Tension dyn/cm 27.1 32.6

    DRY LIQUID

    Weight rate kg/h 253 638 7 583

    Spec. Gravity 0.8135 1.0997

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 41 of 258

  • 40/46

    Date By Check By Rev

    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    Density kg/m3 798.0 1 072

    Crit. Pressure abs. kg/cm² 20.5 40.3

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 42 of 258

  • 41/46

    Date By Check By Rev

    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    RICH MDEA LP E201 INLETSTAB REFL DRUM

    INLETSTAB OFFGAS

    86 201 202 203Temperature °C 66.7 90.2 40.0 40.0

    Pressure gage kg/cm² 1.6 5.3 5.0 5.0

    TOTAL STREAM

    Weight rate kg/h 141 800 9 906 9 906 821

    Molar rate kmol/h 5 157.40 161.41 161.41 20.71

    Enthalpy Mkcal/h 5.85 1.14 0.18 0.04

    Density kg/m3 896.2 14.20 98.10 9.507

    Mol. Weight kg/kmol 27.49 61.37 61.37 39.63

    Wt pc vapor % 0.01 100.00 8.29 100.00

    Wt pc free water % 0.00 0.00 0.04 0.00

    TOTAL VAPOR

    Weight rate kg/h 16 9 906 821 821

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Wt pc free water % 0.00 0.00 0.04 0.00

    TOTAL VAPOR

    Weight rate kg/h 16 9 906 821 821

    Molar rate kmol/h 1.29 161.41 20.71 20.71

    Volumetric rate m3/h 14.3 697.7 86.3 86.3

    Normal vapor rate Nm3/h 28.9 3 617.8 464.3 464.3

    Enthalpy Mkcal/h 0.00 1.14 0.04 0.04

    Spec. Enthalpy kcal/kg 140.4 115.5 54.5 54.5

    Density kg/m3 1.133 14.20 9.507 9.507

    Mol. Weight kg/kmol 12.54 61.37 39.63 39.63

    Viscosity cP 0.013 0.010 0.010 0.010

    Thermal Cond. kcal/h.m.°C 0.078 0.019 0.019 0.019

    Specific Heat kcal/kg.°C 0.609 0.486 0.368 0.368

    Cp/Cv 1.357 1.127 1.211 1.211

    Comp. factor 0.999 0.884 0.942 0.942

    TOTAL LIQUID

    Weight rate kg/h 141 784 9 085

    Molar rate kmol/h 5 156.11 140.69

    Volumetric rate m3/h 144.0 14.6

    Std liquid rate m3/h 141.3 14.0

    Enthalpy Mkcal/h 5.85 0.13

    Spec. Enthalpy kcal/kg 41.3 14.8

    Spec. Gravity 1.0045 0.6484

    Density kg/m3 984.9 620.6

    Mol. Weight kg/kmol 27.50 64.58

    Viscosity cP 0.418 0.207

    Thermal Cond. kcal/h.m.°C 0.198 0.104

    Specific Heat kcal/kg.°C 0.830 0.576

    Surf. Tension dyn/cm 30.0 13.3

    DRY LIQUID

    Weight rate kg/h 60 349 9 078

    Spec. Gravity 1.0585 0.6482

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 43 of 258

  • 42/46

    Date By Check By Rev

    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    Density kg/m3 993.9 620.4

    Crit. Pressure abs. kg/cm² 54.4 43.0

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 44 of 258

  • 43/46

    Date By Check By Rev

    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    C115 SOUR WATER REFLUX TO C115 E111 TUBE OUTLETNAPHTHARECYCLE

    204 205 206 207Temperature °C 40.0 40.1 117.7

    Pressure gage kg/cm² 5.0 5.4 8.3

    TOTAL STREAM

    Weight rate kg/h 4 9 082 34 397

    Molar rate kmol/h 0.22 140.48 317.12

    Enthalpy Mkcal/h 0.00 0.13 2.13

    Density kg/m3 992.1 620.5 667.0

    Mol. Weight kg/kmol 18.01 64.65 108.47

    Wt pc vapor %

    Wt pc free water % 100.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Wt pc free water % 100.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h

    Molar rate kmol/h

    Volumetric rate m3/h

    Normal vapor rate Nm3/h

    Enthalpy Mkcal/h

    Spec. Enthalpy kcal/kg

    Density kg/m3

    Mol. Weight kg/kmol

    Viscosity cP

    Thermal Cond. kcal/h.m.°C

    Specific Heat kcal/kg.°C

    Cp/Cv

    Comp. factor

    TOTAL LIQUID

    Weight rate kg/h 4 9 082 34 397

    Molar rate kmol/h 0.22 140.48 317.12

    Volumetric rate m3/h 0.0 14.6 51.6

    Std liquid rate m3/h 0.0 14.0 45.6

    Enthalpy Mkcal/h 0.00 0.13 2.13

    Spec. Enthalpy kcal/kg 40.0 14.8 61.9

    Spec. Gravity 1.0000 0.6483 0.7548

    Density kg/m3 992.1 620.5 667.0

    Mol. Weight kg/kmol 18.01 64.65 108.47

    Viscosity cP 0.651 0.207 0.230

    Thermal Cond. kcal/h.m.°C 0.542 0.104 0.080

    Specific Heat kcal/kg.°C 0.998 0.576 0.589

    Surf. Tension dyn/cm 69.6 13.2 14.2

    DRY LIQUID

    Weight rate kg/h 9 078 34 397

    Spec. Gravity 0.6482 0.7548

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 45 of 258

  • 44/46

    Date By Check By Rev

    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    Density kg/m3 620.4 667.0

    Crit. Pressure abs. kg/cm² 43.0 30.8

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 46 of 258

  • 45/46

    Date By Check By Rev

    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    E3 SHELL INLETMP STEAM FROM

    HEADEROFF-GAS TO LP

    ABS

    208 209 210Temperature °C 178.7 240.0 39.2

    Pressure gage kg/cm² 8.0 10.5 5.0

    TOTAL STREAM

    Weight rate kg/h 292 268 3 000 1 837

    Molar rate kmol/h 1 654.15 166.53 109.52

    Enthalpy Mkcal/h 29.57 2.09 0.15

    Density kg/m3 369.8 4.982 3.826

    Mol. Weight kg/kmol 176.69 18.01 16.77

    Wt pc vapor % 0.82 100.00 99.99

    Wt pc free water % 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 2 403 3 000 1 837

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Wt pc free water % 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 2 403 3 000 1 837

    Molar rate kmol/h 86.84 166.53 109.51

    Volumetric rate m3/h 367.8 602.2 480.1

    Normal vapor rate Nm3/h 1 946.3 3 732.6 2 454.6

    Enthalpy Mkcal/h 0.43 2.09 0.15

    Spec. Enthalpy kcal/kg 179.5 697.5 80.0

    Density kg/m3 6.535 4.982 3.825

    Mol. Weight kg/kmol 27.68 18.01 16.77

    Viscosity cP 0.016 0.018 0.013

    Thermal Cond. kcal/h.m.°C 0.086 0.032 0.066

    Specific Heat kcal/kg.°C 0.617 0.527 0.567

    Cp/Cv 1.137 1.366 1.280

    Comp. factor 0.995 0.956 0.993

    TOTAL LIQUID

    Weight rate kg/h 289 865 0

    Molar rate kmol/h 1 567.32 0.01

    Volumetric rate m3/h 422.6 0.0

    Std liquid rate m3/h 360.6 0.0

    Enthalpy Mkcal/h 29.13 0.00

    Spec. Enthalpy kcal/kg 100.5 38.7

    Spec. Gravity 0.8047 0.9983

    Density kg/m3 686.0 989.3

    Mol. Weight kg/kmol 184.94 18.18

    Viscosity cP 0.272 0.509

    Thermal Cond. kcal/h.m.°C 0.056 0.491

    Specific Heat kcal/kg.°C 0.633 0.993

    Surf. Tension dyn/cm 14.0 34.6

    DRY LIQUID

    Weight rate kg/h 289 851 0

    Spec. Gravity 0.8047 0.9322

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 47 of 258

  • 46/46

    Date By Check By Rev

    MANALI - CHENNAI - INDIA

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED

    20/03/15 RSH PPA 0

    HEAT BALANCE

    Job Number Unit Type Page

    Run case

    Unit DHDS UNIT REVAMP

    Diesel Case SOR

    Density kg/m3 686.0 888.0

    Crit. Pressure abs. kg/cm² 23.3 76.0

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 48 of 258

  • 1/46

    24 978

    100.00 100.00 100.00

    Weight rate kg/h 2 913 2 913

    Wt pc free water % 0.00 0.00 0.00

    1.74 7.43

    TOTAL VAPOR

    0.00

    Wt pc vapor %

    3.97

    Density kg/m3 791.0 1.598 2.434 4.973

    2 913

    Mol. Weight kg/kmol 188.40 2.09 2.09

    Enthalpy Mkcal/h 10.96 1.13

    6 294.86

    TOTAL STREAM

    Weight rate kg/h 292 500 2 913

    1 2 3 4

    24 978

    Molar rate kmol/h 1 552.54 1 396.44 1 396.44

    75.1 40.0 101.9 70.6

    FEED BL H2 MAKE UP K1 DISCHARGEK2 1st STAGE

    SUCTION

    Diesel Case EOR

    Pressure gage kg/cm² 6.0 19.5 36.6 36.0

    Temperature °C

    Run case

    Unit DHDS UNIT REVAMP

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED Date By Check By

    20/03/15 RSH PPA 0

    Rev

    MANALI - CHENNAI - INDIA

    HEAT BALANCE

    Job Number Unit Type Page

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Spec. Gravity 0.8308

    Specific Heat kcal/kg.°C 0.519

    Surf. Tension dyn/cm 24.1

    DRY LIQUID

    Weight rate kg/h 292 500

    Mol. Weight kg/kmol 188.40

    Viscosity cP 0.810

    Thermal Cond. kcal/h.m.°C 0.071

    Spec. Enthalpy kcal/kg 37.5

    Spec. Gravity 0.8308

    Density kg/m3 791.0

    Volumetric rate m3/h 369.8

    Std liquid rate m3/h 352.4

    Enthalpy Mkcal/h 10.96

    TOTAL LIQUID

    Weight rate kg/h 292 500

    Molar rate kmol/h 1 552.54

    Specific Heat kcal/kg.°C 3.330 3.369 1.879

    Cp/Cv 1.406 1.400 1.374

    Comp. factor 1.008 1.014 1.013

    Mol. Weight kg/kmol 2.09 2.09 3.97

    Viscosity cP 0.008 0.009 0.011

    Thermal Cond. kcal/h.m.°C 0.155 0.177 0.144

    Enthalpy Mkcal/h 1.13 1.74 7.43

    Spec. Enthalpy kcal/kg 387.6 596.2 297.6

    Density kg/m3 1.598 2.434 4.973

    24 978

    Molar rate kmol/h 1 396.44 1 396.44 6 294.86

    Volumetric rate m3/h 1 822.6 1 196.7 5 022.3

    Normal vapor rate Nm3/h 31 299.8 31 299.8 141 092.9

    Weight rate kg/h 2 913 2 913

    Wt pc free water % 0.00 0.00 0.00

    TOTAL VAPOR

    0.00

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 49 of 258

  • 2/46

    Diesel Case EORRun case

    Unit DHDS UNIT REVAMP

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED Date By Check By

    20/03/15 RSH PPA 0

    Rev

    MANALI - CHENNAI - INDIA

    HEAT BALANCE

    Job Number Unit Type Page

    Density kg/m3 791.0

    Crit. Pressure abs. kg/cm² 23.9

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 50 of 258

  • 3/46

    Diesel Case EORRun case

    Unit DHDS UNIT REVAMP

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED Date By Check By

    20/03/15 RSH PPA 0

    Rev

    MANALI - CHENNAI - INDIA

    HEAT BALANCE

    Job Number Unit Type Page

    24 627

    Wt pc vapor % 100.00 100.00 100.00

    Wt pc free water % 0.00 0.00 71.97 0.00

    TOTAL VAPOR

    Weight rate kg/h 24 978 24 627

    Enthalpy Mkcal/h 8.93 6.07 0.01 7.62

    Density kg/m3 5.839 6.702 897.6 7.991

    Mol. Weight kg/kmol 3.97 3.92 23.44 3.92

    TOTAL STREAM

    Weight rate kg/h 24 978 24 627 352 24 627

    Molar rate kmol/h 6 294.86 6 279.85 15.00 6 279.85

    K2 1st STAGEDISCHARGE

    K2 2nd STAGESUCTION

    K2 INTERSTAGELIQ

    K2 2nd STAGEDISCHARGE

    5 6 7 8Temperature °C 102.1 45.0 45.0 78.0

    Pressure gage kg/cm² 46.6 45.9 45.9 61.1

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    Spec. Gravity 0.7436

    Specific Heat kcal/kg.°C 0.863

    Surf. Tension dyn/cm 65.7

    DRY LIQUID

    Weight rate kg/h 99

    Mol. Weight kg/kmol 23.44

    Viscosity cP 0.578

    Thermal Cond. kcal/h.m.°C 0.169

    Spec. Enthalpy kcal/kg 39.9

    Spec. Gravity 0.9116

    Density kg/m3 897.6

    Volumetric rate m3/h 0.4

    Std liquid rate m3/h 0.4

    Enthalpy Mkcal/h 0.01

    TOTAL LIQUID

    Weight rate kg/h 352

    Molar rate kmol/h 15.00

    Specific Heat kcal/kg.°C 1.900 1.886 1.911

    Cp/Cv 1.368 1.383 1.377

    Comp. factor 1.017 1.017 1.023

    Mol. Weight kg/kmol 3.97 3.92 3.92

    Viscosity cP 0.011 0.010 0.011

    Thermal Cond. kcal/h.m.°C 0.153 0.137 0.147

    Enthalpy Mkcal/h 8.93 6.07 7.62

    Spec. Enthalpy kcal/kg 357.3 246.6 309.6

    Density kg/m3 5.839 6.702 7.991

    24 627

    Molar rate kmol/h 6 294.86 6 279.85 6 279.85

    Volumetric rate m3/h 4 277.8 3 674.7 3 081.8

    Normal vapor rate Nm3/h 141 092.9 140 756.6 140 756.6

    Wt pc free water % 0.00 0.00 71.97 0.00

    TOTAL VAPOR

    Weight rate kg/h 24 978 24 627

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 51 of 258

  • 4/46

    Diesel Case EORRun case

    Unit DHDS UNIT REVAMP

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED Date By Check By

    20/03/15 RSH PPA 0

    Rev

    MANALI - CHENNAI - INDIA

    HEAT BALANCE

    Job Number Unit Type Page

    Density kg/m3 723.9

    Crit. Pressure abs. kg/cm² 30.6

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 52 of 258

  • 5/46

    Diesel Case EORRun case

    Unit DHDS UNIT REVAMP

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED Date By Check By

    20/03/15 RSH PPA 0

    Rev

    MANALI - CHENNAI - INDIA

    HEAT BALANCE

    Job Number Unit Type Page

    9 056

    Wt pc vapor % 100.00 100.00 100.00 2.98

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 11 099 6 156 7 372

    Enthalpy Mkcal/h 3.44 1.91 2.28 14.73

    Density kg/m3 7.991 7.991 7.991 179.7

    Mol. Weight kg/kmol 3.92 3.92 3.92 69.27

    TOTAL STREAM

    Weight rate kg/h 11 099 6 156 7 372 303 599

    Molar rate kmol/h 2 830.21 1 569.69 1 879.74 4 382.75

    RECYCLE GAS 1st QUENCH 2nd QUENCH E1 SHELL INLET

    9 10 11 12Temperature °C 78.0 78.0 78.0 72.9

    Pressure gage kg/cm² 61.1 61.1 61.1 60.7

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    294 507

    Spec. Gravity 0.8222

    Specific Heat kcal/kg.°C 0.518

    Surf. Tension dyn/cm 22.4

    DRY LIQUID

    Weight rate kg/h

    Mol. Weight kg/kmol 175.27

    Viscosity cP 0.651

    Thermal Cond. kcal/h.m.°C 0.071

    Spec. Enthalpy kcal/kg 39.7

    Spec. Gravity 0.8223

    Density kg/m3 788.8

    Volumetric rate m3/h 373.4

    Std liquid rate m3/h 358.6

    Enthalpy Mkcal/h 11.70

    TOTAL LIQUID

    Weight rate kg/h 294 543

    Molar rate kmol/h 1 680.53

    Specific Heat kcal/kg.°C 1.911 1.911 1.911 2.175

    Cp/Cv 1.377 1.377 1.377 1.389

    Comp. factor 1.023 1.023 1.023 1.024

    Mol. Weight kg/kmol 3.92 3.92 3.92 3.35

    Viscosity cP 0.011 0.011 0.011 0.010

    Thermal Cond. kcal/h.m.°C 0.147 0.147 0.147 0.149

    Enthalpy Mkcal/h 3.44 1.91 2.28 3.02

    Spec. Enthalpy kcal/kg 309.6 309.6 309.6 333.9

    Density kg/m3 7.991 7.991 7.991 6.883

    9 056

    Molar rate kmol/h 2 830.21 1 569.69 1 879.74 2 702.22

    Volumetric rate m3/h 1 388.9 770.3 922.5 1 315.8

    Normal vapor rate Nm3/h 63 436.3 35 183.1 42 132.4 60 567.6

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 11 099 6 156 7 372

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 53 of 258

  • 6/46

    Diesel Case EORRun case

    Unit DHDS UNIT REVAMP

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED Date By Check By

    20/03/15 RSH PPA 0

    Rev

    MANALI - CHENNAI - INDIA

    HEAT BALANCE

    Job Number Unit Type Page

    Density kg/m3 788.8

    Crit. Pressure abs. kg/cm² 24.1

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 54 of 258

  • 7/46

    Diesel Case EORRun case

    Unit DHDS UNIT REVAMP

    05383 77 1HB

    Client CHENNAI PETROLEUM CORPORATION LIMITED Date By Check By

    20/03/15 RSH PPA 0

    Rev

    MANALI - CHENNAI - INDIA

    HEAT BALANCE

    Job Number Unit Type Page

    130 299

    Wt pc vapor % 8.60 12.48 29.85 42.92

    Wt pc free water % 0.00 0.00 0.00 0.00

    TOTAL VAPOR

    Weight rate kg/h 26 115 37 900 90 632

    Enthalpy Mkcal/h 44.29 51.57 69.83 77.24

    Density kg/m3 127.5 117.8 95.28 81.13

    Mol. Weight kg/kmol 69.27 69.27 69.27 69.27

    TOTAL STREAM

    Weight rate kg/h 303 599 303 599 303 599 303 599

    Molar rate kmol/h 4 382.75 4 382.75 4 382.75 4 382.75

    E2 SHELL INLET E160 SHELL INLET F1 INLET1st REACTOR

    INLET

    13 14 15 16Temperature °C 219.5 250.6 321.7 347.2

    Pressure gage kg/cm² 59.8 59.5 58.0 53.0

    This document contains confidential proprietary information belonging to Axens. It shall not be disclosed to any third parties without Axens’ prior written consent.Rev. 1. 28/04/2014

    173 293

    Spec. Gravity 0.8215 0.8221 0.8248 0.8277

    Specific Heat kcal/kg.°C 0.646 0.671 0.729 0.750

    Surf. Tension dyn/cm 9.1 6.8 2.3 1.5

    DRY LIQUID

    Weight rate kg/h 277 466 265 683 212 957

    Mol. Weight kg/kmol 176.59 179.32 191.00 200.63

    Viscosity cP 0.201 0.170 0.123 0.113

    Thermal Cond. kcal/h.m.°C 0.055 0.051 0.039 0.038

    Spec. Enthalpy kcal/kg 127.3 148.2 199.0 217.8

    Spec. Gravity 0.8216 0.8221 0.8249 0.8277

    Density kg/m3 669.2 640.2 573.1 552.8

    Volumetric rate m3/h