-
ANNEXUREFOR
M\s CHENNAI PETROLEUM CORPORATION LIMITED(A group company of
Indian Oil)
“PROPOSED REVAMP OF DIESEL HYDRO DE –SULPHURISATION (DHDS) UNIT
FROM 1.8 MMTPA to 2.34
MMTPA AND BS-VI FUEL QUALITY UPGRADATIONPROJECT”
(Revamp of DHDT Unit, New FCC GDS Unit and SRU Block for MS
quality
upgradation & increased BS-VI Diesel production)
AT
VILLAGE: MANALITALUK: AMBATTUR
DISTRICT: THIRUVALLURSTATE: TAMIL NADU
SUBMITTED BY
CHENNAI PETROLEUM CORPORATION LIMITED(A group company of Indian
Oil)
[PROJECT TERMED UNDER SCHEDULE 4 (a) CATEGORY ‘A’ –
PETROLEUMREFINING INDUSTRY AS PER EIA NOTIFICATION 2006 AND ITS
SUBSEQUENT
AMENDMENTS]
REPORT PREPAREDBY
HUBERT ENVIRO CARE SYSTEMS PVT. LTD.,CHENNAI
DECEMBER 2016
ANNEXUREFOR
M\s CHENNAI PETROLEUM CORPORATION LIMITED(A group company of
Indian Oil)
“PROPOSED REVAMP OF DIESEL HYDRO DE –SULPHURISATION (DHDS) UNIT
FROM 1.8 MMTPA to 2.34
MMTPA AND BS-VI FUEL QUALITY UPGRADATIONPROJECT”
(Revamp of DHDT Unit, New FCC GDS Unit and SRU Block for MS
quality
upgradation & increased BS-VI Diesel production)
AT
VILLAGE: MANALITALUK: AMBATTUR
DISTRICT: THIRUVALLURSTATE: TAMIL NADU
SUBMITTED BY
CHENNAI PETROLEUM CORPORATION LIMITED(A group company of Indian
Oil)
[PROJECT TERMED UNDER SCHEDULE 4 (a) CATEGORY ‘A’ –
PETROLEUMREFINING INDUSTRY AS PER EIA NOTIFICATION 2006 AND ITS
SUBSEQUENT
AMENDMENTS]
REPORT PREPAREDBY
HUBERT ENVIRO CARE SYSTEMS PVT. LTD.,CHENNAI
DECEMBER 2016
ANNEXUREFOR
M\s CHENNAI PETROLEUM CORPORATION LIMITED(A group company of
Indian Oil)
“PROPOSED REVAMP OF DIESEL HYDRO DE –SULPHURISATION (DHDS) UNIT
FROM 1.8 MMTPA to 2.34
MMTPA AND BS-VI FUEL QUALITY UPGRADATIONPROJECT”
(Revamp of DHDT Unit, New FCC GDS Unit and SRU Block for MS
quality
upgradation & increased BS-VI Diesel production)
AT
VILLAGE: MANALITALUK: AMBATTUR
DISTRICT: THIRUVALLURSTATE: TAMIL NADU
SUBMITTED BY
CHENNAI PETROLEUM CORPORATION LIMITED(A group company of Indian
Oil)
[PROJECT TERMED UNDER SCHEDULE 4 (a) CATEGORY ‘A’ –
PETROLEUMREFINING INDUSTRY AS PER EIA NOTIFICATION 2006 AND ITS
SUBSEQUENT
AMENDMENTS]
REPORT PREPAREDBY
HUBERT ENVIRO CARE SYSTEMS PVT. LTD.,CHENNAI
DECEMBER 2016
-
LIST OF ANNEXURES
S.No. Description Annexure
No.
Page No.
1 Material and Energy Balance 16 3
2 Plant Layout 4 179
3 DHDS Layout 8 180
4 ETP-II Layout 9 181
5 TTP Layout 10 182
6 AAQ data 12 183
7 Stack report 17 187
8 OWS & CRWS Layout 18 212
9 Risk Assessment 13 Attached
Separately
10 EC 1 213
11 CTO 2 216
12 TOR 3 Attached
Separately
13 CMDA Land use map 5 223
14 Land document 6 224
15 CMWSSB Agreement 7 233
16 HWA from TNPCB 11 234
17 DHDS Environmental compliance 14 252
18 DHDS Consent 15 256
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05383 77 1HB
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
FEED BL H2 MAKE UP K1 DISCHARGEK2 1st STAGE
SUCTION
1Temperature °C 75.1 40.0 101.9 71.1
Pressure gage kg/cm² 6.0 19.5 36.6 36.0
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
TOTAL STREAM
Weight rate kg/h 292 500 3 085 3 085
2 3 4
21 966
Molar rate kmol/h 1 552.54 1 478.78 1 478.78 6 510.67
Enthalpy Mkcal/h 10.96 1.20 1.84 7.49
Density kg/m3 791.0 1.598 2.434 4.221
Mol. Weight kg/kmol 188.40 2.09 2.09 3.37
Wt pc vapor % 100.00 100.00 100.00
Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 3 085 3 085 21 966
This document contains confidential proprietary information
belonging to Axens. It shall not be disclosed to any third parties
without Axens’ prior written consent.Rev. 1. 28/04/2014
Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 3 085 3 085 21 966
Molar rate kmol/h 1 478.78 1 478.78 6 510.67
Volumetric rate m3/h 1 930.0 1 267.2 5 203.8
Normal vapor rate Nm3/h 33 145.4 33 145.4 145 930.2
Enthalpy Mkcal/h 1.20 1.84 7.49
Spec. Enthalpy kcal/kg 387.6 596.2 341.2
Density kg/m3 1.598 2.434 4.221
Mol. Weight kg/kmol 2.09 2.09 3.37
Viscosity cP 0.008 0.009 0.010
Thermal Cond. kcal/h.m.°C 0.155 0.177 0.152
Specific Heat kcal/kg.°C 3.330 3.369 2.171
Cp/Cv 1.406 1.400 1.381
Comp. factor 1.008 1.014 1.013
TOTAL LIQUID
Weight rate kg/h 292 500
Molar rate kmol/h 1 552.54
Volumetric rate m3/h 369.8
Std liquid rate m3/h 352.4
Enthalpy Mkcal/h 10.96
Spec. Enthalpy kcal/kg 37.5
Spec. Gravity 0.8308
Density kg/m3 791.0
Mol. Weight kg/kmol 188.40
Viscosity cP 0.810
Thermal Cond. kcal/h.m.°C 0.071
Specific Heat kcal/kg.°C 0.519
Surf. Tension dyn/cm 24.1
DRY LIQUID
Weight rate kg/h 292 500
Spec. Gravity 0.8308
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without Axens’ prior written consent.Rev. 1. 28/04/2014 Page 3 of
258
acerTypewritten textAnnexure-16
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05383 77 1HB
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
Density kg/m3 791.0
Crit. Pressure abs. kg/cm² 23.9
This document contains confidential proprietary information
belonging to Axens. It shall not be disclosed to any third parties
without Axens’ prior written consent.Rev. 1. 28/04/2014 This
document contains confidential proprietary information belonging to
Axens. It shall not be disclosed to any third parties without
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05383 77 1HB
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
K2 1st STAGEDISCHARGE
K2 2nd STAGESUCTION
K2 INTERSTAGELIQ
K2 2nd STAGEDISCHARGE
5 6 7 8Temperature °C 103.2 45.0 45.0 73.1
Pressure gage kg/cm² 46.6 45.9 45.9 58.4
TOTAL STREAM
Weight rate kg/h 21 966 21 611 355 21 611
Molar rate kmol/h 6 510.67 6 495.24 15.43 6 495.24
Enthalpy Mkcal/h 9.04 6.09 0.01 7.43
Density kg/m3 4.949 5.682 904.6 6.581
Mol. Weight kg/kmol 3.37 3.33 23.02 3.33
Wt pc vapor % 100.00 100.00 100.00
Wt pc free water % 0.00 0.00 73.72 0.00
TOTAL VAPOR
Weight rate kg/h 21 966 21 611 21 611
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belonging to Axens. It shall not be disclosed to any third parties
without Axens’ prior written consent.Rev. 1. 28/04/2014
Wt pc free water % 0.00 0.00 73.72 0.00
TOTAL VAPOR
Weight rate kg/h 21 966 21 611 21 611
Molar rate kmol/h 6 510.67 6 495.24 6 495.24
Volumetric rate m3/h 4 438.8 3 803.3 3 283.6
Normal vapor rate Nm3/h 145 930.2 145 584.4 145 584.4
Enthalpy Mkcal/h 9.04 6.09 7.43
Spec. Enthalpy kcal/kg 411.6 281.7 343.8
Density kg/m3 4.949 5.682 6.581
Mol. Weight kg/kmol 3.37 3.33 3.33
Viscosity cP 0.011 0.010 0.010
Thermal Cond. kcal/h.m.°C 0.162 0.144 0.153
Specific Heat kcal/kg.°C 2.191 2.186 2.207
Cp/Cv 1.377 1.390 1.385
Comp. factor 1.017 1.018 1.023
TOTAL LIQUID
Weight rate kg/h 355
Molar rate kmol/h 15.43
Volumetric rate m3/h 0.4
Std liquid rate m3/h 0.4
Enthalpy Mkcal/h 0.01
Spec. Enthalpy kcal/kg 40.2
Spec. Gravity 0.9182
Density kg/m3 904.6
Mol. Weight kg/kmol 23.02
Viscosity cP 0.581
Thermal Cond. kcal/h.m.°C 0.174
Specific Heat kcal/kg.°C 0.871
Surf. Tension dyn/cm 66.0
DRY LIQUID
Weight rate kg/h 93
Spec. Gravity 0.7475
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
Density kg/m3 728.0
Crit. Pressure abs. kg/cm² 30.4
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Axens. It shall not be disclosed to any third parties without
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
RECYCLE GAS 1st QUENCH 2nd QUENCH E1 SHELL INLET
9 10 11 12Temperature °C 73.1 73.1 73.1 72.3
Pressure gage kg/cm² 58.4 58.4 58.4 58.0
TOTAL STREAM
Weight rate kg/h 9 398 5 844 6 369 301 898
Molar rate kmol/h 2 824.77 1 756.51 1 914.26 4 377.32
Enthalpy Mkcal/h 3.23 2.01 2.19 14.51
Density kg/m3 6.581 6.581 6.581 172.3
Mol. Weight kg/kmol 3.33 3.33 3.33 68.97
Wt pc vapor % 100.00 100.00 100.00 2.62
Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 9 398 5 844 6 369 7 905
This document contains confidential proprietary information
belonging to Axens. It shall not be disclosed to any third parties
without Axens’ prior written consent.Rev. 1. 28/04/2014
Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 9 398 5 844 6 369 7 905
Molar rate kmol/h 2 824.77 1 756.51 1 914.26 2 718.02
Volumetric rate m3/h 1 428.0 888.0 967.7 1 380.4
Normal vapor rate Nm3/h 63 314.5 39 370.4 42 906.3 60 921.8
Enthalpy Mkcal/h 3.23 2.01 2.19 2.97
Spec. Enthalpy kcal/kg 343.8 343.8 343.8 376.2
Density kg/m3 6.581 6.581 6.581 5.726
Mol. Weight kg/kmol 3.33 3.33 3.33 2.91
Viscosity cP 0.010 0.010 0.010 0.010
Thermal Cond. kcal/h.m.°C 0.153 0.153 0.153 0.155
Specific Heat kcal/kg.°C 2.207 2.207 2.207 2.473
Cp/Cv 1.385 1.385 1.385 1.394
Comp. factor 1.023 1.023 1.023 1.023
TOTAL LIQUID
Weight rate kg/h 293 994
Molar rate kmol/h 1 659.29
Volumetric rate m3/h 371.7
Std liquid rate m3/h 357.2
Enthalpy Mkcal/h 11.53
Spec. Enthalpy kcal/kg 39.2
Spec. Gravity 0.8240
Density kg/m3 790.9
Mol. Weight kg/kmol 177.18
Viscosity cP 0.681
Thermal Cond. kcal/h.m.°C 0.071
Specific Heat kcal/kg.°C 0.517
Surf. Tension dyn/cm 22.7
DRY LIQUID
Weight rate kg/h 293 960
Spec. Gravity 0.8239
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MANALI - CHENNAI - INDIA
05383 77 1HB
Client CHENNAI PETROLEUM CORPORATION LIMITED
20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
Density kg/m3 790.9
Crit. Pressure abs. kg/cm² 23.9
This document contains confidential proprietary information
belonging to Axens. It shall not be disclosed to any third parties
without Axens’ prior written consent.Rev. 1. 28/04/2014 This
document contains confidential proprietary information belonging to
Axens. It shall not be disclosed to any third parties without
Axens’ prior written consent.Rev. 1. 28/04/2014 Page 8 of 258
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05383 77 1HB
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
E2 SHELL INLET E160 SHELL INLET F1 INLET1st REACTOR
INLET
13 14 15 16Temperature °C 204.5 225.3 290.0 309.2
Pressure gage kg/cm² 57.1 56.8 55.3 50.3
TOTAL STREAM
Weight rate kg/h 301 898 301 898 301 898 301 898
Molar rate kmol/h 4 377.32 4 377.32 4 377.32 4 377.32
Enthalpy Mkcal/h 40.73 45.44 61.25 66.48
Density kg/m3 126.3 119.6 98.90 85.65
Mol. Weight kg/kmol 68.97 68.97 68.97 68.97
Wt pc vapor % 6.96 9.01 20.57 27.72
Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 21 019 27 189 62 096 83 696
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belonging to Axens. It shall not be disclosed to any third parties
without Axens’ prior written consent.Rev. 1. 28/04/2014
Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 21 019 27 189 62 096 83 696
Molar rate kmol/h 2 792.98 2 839.91 3 096.42 3 253.86
Volumetric rate m3/h 1 981.0 2 111.0 2 656.5 3 154.9
Normal vapor rate Nm3/h 62 601.8 63 653.7 69 403.1 72 932.0
Enthalpy Mkcal/h 7.80 9.48 19.14 25.19
Spec. Enthalpy kcal/kg 370.9 348.6 308.2 301.0
Density kg/m3 10.61 12.88 23.38 26.53
Mol. Weight kg/kmol 7.53 9.57 20.05 25.72
Viscosity cP 0.016 0.017 0.020 0.021
Thermal Cond. kcal/h.m.°C 0.178 0.177 0.162 0.153
Specific Heat kcal/kg.°C 1.254 1.101 0.838 0.793
Cp/Cv 1.275 1.241 1.144 1.117
Comp. factor 1.018 1.017 1.012 1.007
TOTAL LIQUID
Weight rate kg/h 280 879 274 709 239 802 218 203
Molar rate kmol/h 1 584.34 1 537.41 1 280.90 1 123.46
Volumetric rate m3/h 410.3 412.7 396.2 369.9
Std liquid rate m3/h 341.8 334.2 291.1 264.2
Enthalpy Mkcal/h 32.93 35.97 42.11 41.29
Spec. Enthalpy kcal/kg 117.3 130.9 175.6 189.2
Spec. Gravity 0.8227 0.8229 0.8247 0.8268
Density kg/m3 684.6 665.6 605.3 589.9
Mol. Weight kg/kmol 177.28 178.68 187.21 194.22
Viscosity cP 0.223 0.197 0.143 0.133
Thermal Cond. kcal/h.m.°C 0.056 0.054 0.046 0.043
Specific Heat kcal/kg.°C 0.634 0.651 0.703 0.719
Surf. Tension dyn/cm 10.6 8.9 4.4 3.7
DRY LIQUID
Weight rate kg/h 280 860 274 692 239 790 218 194
Spec. Gravity 0.8226 0.8228 0.8246 0.8268
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MANALI - CHENNAI - INDIA
05383 77 1HB
Client CHENNAI PETROLEUM CORPORATION LIMITED
20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
Density kg/m3 684.6 665.6 605.3 589.9
Crit. Pressure abs. kg/cm² 22.8 22.5 21.3 20.8
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
2nd REACTOROUTLET
E3 TUBE INLET E3 TUBE OUTLET E160 TUBE INLET
17 18 19 20Temperature °C 345.1 345.1 242.7 345.1
Pressure gage kg/cm² 44.8 44.7 43.2 44.7
TOTAL STREAM
Weight rate kg/h 314 112 126 383 126 383 187 729
Molar rate kmol/h 6 828.65 2 747.51 2 747.51 4 081.14
Enthalpy Mkcal/h 88.98 35.80 23.26 53.18
Density kg/m3 41.67 41.58 52.52 41.58
Mol. Weight kg/kmol 46.00 46.00 46.00 46.00
Wt pc vapor % 71.86 71.92 25.11 71.92
Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 225 729 90 889 31 734 135 006
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Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 225 729 90 889 31 734 135 006
Molar rate kmol/h 6 434.86 2 589.44 2 258.27 3 846.35
Volumetric rate m3/h 7 379.0 2 975.6 2 257.5 4 420.0
Normal vapor rate Nm3/h 144 230.9 58 039.8 50 616.8 86 212.2
Enthalpy Mkcal/h 69.19 27.86 9.39 41.38
Spec. Enthalpy kcal/kg 306.5 306.5 296.0 306.5
Density kg/m3 30.59 30.54 14.06 30.54
Mol. Weight kg/kmol 35.08 35.10 14.05 35.10
Viscosity cP 0.021 0.021 0.019 0.021
Thermal Cond. kcal/h.m.°C 0.140 0.140 0.158 0.140
Specific Heat kcal/kg.°C 0.781 0.781 0.906 0.781
Cp/Cv 1.087 1.087 1.193 1.087
Comp. factor 1.002 1.002 1.010 1.002
TOTAL LIQUID
Weight rate kg/h 88 382 35 494 94 649 52 723
Molar rate kmol/h 393.79 158.06 489.24 234.79
Volumetric rate m3/h 159.7 64.1 148.8 95.2
Std liquid rate m3/h 109.3 43.9 117.7 65.2
Enthalpy Mkcal/h 19.79 7.95 13.87 11.80
Spec. Enthalpy kcal/kg 223.9 223.9 146.5 223.9
Spec. Gravity 0.8098 0.8098 0.8049 0.8098
Density kg/m3 553.5 553.6 636.0 553.6
Mol. Weight kg/kmol 224.44 224.56 193.46 224.56
Viscosity cP 0.119 0.119 0.182 0.119
Thermal Cond. kcal/h.m.°C 0.035 0.035 0.048 0.035
Specific Heat kcal/kg.°C 0.766 0.766 0.684 0.766
Surf. Tension dyn/cm 2.4 2.4 8.1 2.4
DRY LIQUID
Weight rate kg/h 88 379 35 493 94 643 52 721
Spec. Gravity 0.8098 0.8098 0.8049 0.8098
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
Density kg/m3 553.5 553.6 636.0 553.6
Crit. Pressure abs. kg/cm² 17.9 17.9 20.9 17.9
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
E2 TUBE INLET E2 TUBE OUTLET E1 TUBE INLET E1 TUBE OUTLET
21 22 23 24Temperature °C 259.5 231.1 235.6 130.5
Pressure gage kg/cm² 43.5 42.7 41.2 37.5
TOTAL STREAM
Weight rate kg/h 187 729 187 729 314 112 314 112
Molar rate kmol/h 4 081.14 4 081.14 6 828.65 6 828.65
Enthalpy Mkcal/h 37.38 32.67 55.93 29.71
Density kg/m3 50.62 53.51 51.12 61.46
Mol. Weight kg/kmol 46.00 46.00 46.00 46.00
Wt pc vapor % 29.78 22.43 23.87 9.51
Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 55 912 42 099 74 989 29 864
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without Axens’ prior written consent.Rev. 1. 28/04/2014
Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 55 912 42 099 74 989 29 864
Molar rate kmol/h 3 413.12 3 319.68 5 591.11 5 245.67
Volumetric rate m3/h 3 497.0 3 282.6 5 772.0 4 718.1
Normal vapor rate Nm3/h 76 501.6 74 407.3 125 319.2 117
576.4
Enthalpy Mkcal/h 16.48 12.51 22.11 8.97
Spec. Enthalpy kcal/kg 294.8 297.2 294.9 300.3
Density kg/m3 15.99 12.82 12.99 6.330
Mol. Weight kg/kmol 16.38 12.68 13.41 5.69
Viscosity cP 0.019 0.018 0.018 0.013
Thermal Cond. kcal/h.m.°C 0.156 0.158 0.158 0.153
Specific Heat kcal/kg.°C 0.867 0.938 0.918 1.407
Cp/Cv 1.171 1.209 1.200 1.339
Comp. factor 1.010 1.011 1.010 1.012
TOTAL LIQUID
Weight rate kg/h 131 817 145 629 239 123 284 248
Molar rate kmol/h 668.02 761.46 1 237.53 1 582.98
Volumetric rate m3/h 211.8 225.6 372.2 392.6
Std liquid rate m3/h 163.8 181.2 297.3 354.9
Enthalpy Mkcal/h 20.90 20.16 33.82 20.74
Spec. Enthalpy kcal/kg 158.5 138.4 141.4 73.0
Spec. Gravity 0.8056 0.8045 0.8051 0.8017
Density kg/m3 622.2 645.5 642.5 724.0
Mol. Weight kg/kmol 197.32 191.25 193.23 179.57
Viscosity cP 0.168 0.193 0.190 0.369
Thermal Cond. kcal/h.m.°C 0.046 0.049 0.049 0.061
Specific Heat kcal/kg.°C 0.697 0.674 0.678 0.591
Surf. Tension dyn/cm 7.0 8.9 8.7 16.8
DRY LIQUID
Weight rate kg/h 131 810 145 621 239 110 284 225
Spec. Gravity 0.8056 0.8045 0.8051 0.8017
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
Density kg/m3 622.2 645.5 642.5 724.0
Crit. Pressure abs. kg/cm² 20.4 21.2 21.0 23.3
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
VAPOR FROM HOTSEP
LIQUID FROM HOTSEP
WASHING H2O E4 INLET
25 26 27 28Temperature °C 130.5 130.5 41.6 93.2
Pressure gage kg/cm² 37.4 37.4 37.2 37.2
TOTAL STREAM
Weight rate kg/h 29 884 284 227 13 798 43 682
Molar rate kmol/h 5 246.10 1 582.55 763.88 6 009.98
Enthalpy Mkcal/h 8.97 20.74 0.57 9.55
Density kg/m3 6.317 724.0 985.6 9.923
Mol. Weight kg/kmol 5.70 179.60 18.06 7.27
Wt pc vapor % 100.00 68.37
Wt pc free water % 0.00 0.00 0.00 27.19
TOTAL VAPOR
Weight rate kg/h 29 884 29 865
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Wt pc free water % 0.00 0.00 0.00 27.19
TOTAL VAPOR
Weight rate kg/h 29 884 29 865
Molar rate kmol/h 5 246.10 5 334.71
Volumetric rate m3/h 4 730.6 4 386.9
Normal vapor rate Nm3/h 117 586.1 119 572.2
Enthalpy Mkcal/h 8.97 8.34
Spec. Enthalpy kcal/kg 300.2 279.2
Density kg/m3 6.317 6.808
Mol. Weight kg/kmol 5.70 5.60
Viscosity cP 0.013 0.012
Thermal Cond. kcal/h.m.°C 0.153 0.140
Specific Heat kcal/kg.°C 1.406 1.391
Cp/Cv 1.339 1.354
Comp. factor 1.012 1.011
TOTAL LIQUID
Weight rate kg/h 284 227 13 798 13 817
Molar rate kmol/h 1 582.55 763.88 675.27
Volumetric rate m3/h 392.6 14.0 15.0
Std liquid rate m3/h 354.9 13.9 14.4
Enthalpy Mkcal/h 20.74 0.57 1.21
Spec. Enthalpy kcal/kg 73.0 41.5 87.5
Spec. Gravity 0.8017 0.9962 0.9613
Density kg/m3 724.0 985.6 919.6
Mol. Weight kg/kmol 179.60 18.06 20.46
Viscosity cP 0.369 0.626 0.301
Thermal Cond. kcal/h.m.°C 0.061 0.507 0.198
Specific Heat kcal/kg.°C 0.591 0.996 0.940
Surf. Tension dyn/cm 16.8 69.0 59.6
DRY LIQUID
Weight rate kg/h 284 205 123 1 937
Spec. Gravity 0.8017 0.7234 0.7785
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
Density kg/m3 724.0 667.6 719.9
Crit. Pressure abs. kg/cm² 23.3 103.5 29.7
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05383 77 1HB
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
E4 OUTLETVAPOR FROM
COLD SEPLIQUID FROM COLD
SEPSOUR WATER
FROM COLD SEP
29 30 31 32Temperature °C 50.0 50.0 50.0 50.0
Pressure gage kg/cm² 37.0 36.9 36.9 36.9
TOTAL STREAM
Weight rate kg/h 43 682 23 846 5 686 14 150
Molar rate kmol/h 6 009.98 5 180.54 53.24 776.21
Enthalpy Mkcal/h 5.94 5.05 0.14 0.70
Density kg/m3 11.44 6.288 729.9 966.1
Mol. Weight kg/kmol 7.27 4.60 106.79 18.23
Wt pc vapor % 55.88 100.00
Wt pc free water % 31.10 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 24 411 23 846
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Wt pc free water % 31.10 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 24 411 23 846
Molar rate kmol/h 5 202.53 5 180.54
Volumetric rate m3/h 3 798.1 3 792.4
Normal vapor rate Nm3/h 116 609.6 116 116.6
Enthalpy Mkcal/h 5.11 5.05
Spec. Enthalpy kcal/kg 209.4 211.8
Density kg/m3 6.427 6.288
Mol. Weight kg/kmol 4.69 4.60
Viscosity cP 0.011 0.011
Thermal Cond. kcal/h.m.°C 0.132 0.133
Specific Heat kcal/kg.°C 1.580 1.609
Cp/Cv 1.380 1.380
Comp. factor 1.013 1.013
TOTAL LIQUID
Weight rate kg/h 19 271 5 686 14 150
Molar rate kmol/h 807.45 53.24 776.21
Volumetric rate m3/h 21.5 7.8 14.6
Std liquid rate m3/h 21.1 7.5 14.4
Enthalpy Mkcal/h 0.83 0.14 0.70
Spec. Enthalpy kcal/kg 43.0 24.6 49.4
Spec. Gravity 0.9123 0.7549 0.9845
Density kg/m3 894.6 729.9 966.1
Mol. Weight kg/kmol 23.87 106.79 18.23
Viscosity cP 0.532 0.382 0.524
Thermal Cond. kcal/h.m.°C 0.161 0.090 0.412
Specific Heat kcal/kg.°C 0.857 0.525 0.991
Surf. Tension dyn/cm 64.9 19.9 66.4
DRY LIQUID
Weight rate kg/h 5 685 5 684 566
Spec. Gravity 0.7548 0.7548 0.7234
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
Density kg/m3 729.7 729.8 647.0
Crit. Pressure abs. kg/cm² 32.4 32.1 103.5
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05383 77 1HB
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
RECYCLE WATERSOUR WATER TO
SWSWATER FROMREFLUX DRUM
STRIPPED SOURWATER
33 34 35 36Temperature °C 50.0 50.0 40.0 40.0
Pressure gage kg/cm² 36.9 4.0 1.5 4.0
TOTAL STREAM
Weight rate kg/h 2 255 11 895 7 205 4 338
Molar rate kmol/h 123.72 652.49 399.38 240.78
Enthalpy Mkcal/h 0.11 0.59 0.29 0.17
Density kg/m3 966.1 966.1 988.3 990.5
Mol. Weight kg/kmol 18.23 18.23 18.04 18.01
Wt pc vapor %
Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h
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Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h
Molar rate kmol/h
Volumetric rate m3/h
Normal vapor rate Nm3/h
Enthalpy Mkcal/h
Spec. Enthalpy kcal/kg
Density kg/m3
Mol. Weight kg/kmol
Viscosity cP
Thermal Cond. kcal/h.m.°C
Specific Heat kcal/kg.°C
Cp/Cv
Comp. factor
TOTAL LIQUID
Weight rate kg/h 2 255 11 895 7 205 4 338
Molar rate kmol/h 123.72 652.49 399.38 240.78
Volumetric rate m3/h 2.3 12.3 7.3 4.4
Std liquid rate m3/h 2.3 12.1 7.2 4.3
Enthalpy Mkcal/h 0.11 0.59 0.29 0.17
Spec. Enthalpy kcal/kg 49.4 49.4 39.9 40.0
Spec. Gravity 0.9845 0.9845 0.9978 1.0000
Density kg/m3 966.1 966.1 988.3 990.5
Mol. Weight kg/kmol 18.23 18.23 18.04 18.01
Viscosity cP 0.524 0.524 0.648 0.651
Thermal Cond. kcal/h.m.°C 0.412 0.412 0.523 0.542
Specific Heat kcal/kg.°C 0.991 0.991 0.997 0.998
Surf. Tension dyn/cm 66.4 66.4 69.4 69.6
DRY LIQUID
Weight rate kg/h 90 476 33
Spec. Gravity 0.7234 0.7234 0.7234
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
Density kg/m3 647.0 647.0 671.4
Crit. Pressure abs. kg/cm² 103.5 103.5 103.5
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
C8 BY PASS GAS TO C8 LEAN MDEA HP RICH MDEA HP
37 38 39 40Temperature °C 50.0 50.0 60.0 67.4
Pressure gage kg/cm² 36.7 36.7 36.4 36.7
TOTAL STREAM
Weight rate kg/h 874 22 972 117 117 122 082
Molar rate kmol/h 189.85 4 990.68 4 297.93 4 446.58
Enthalpy Mkcal/h 0.19 4.87 5.71 5.10
Density kg/m3 6.255 6.255 1 013 980.3
Mol. Weight kg/kmol 4.60 4.60 27.25 27.46
Wt pc vapor % 100.00 100.00
Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 874 22 972
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Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 874 22 972
Molar rate kmol/h 189.85 4 990.68
Volumetric rate m3/h 139.7 3 672.5
Normal vapor rate Nm3/h 4 255.4 111 861.2
Enthalpy Mkcal/h 0.19 4.87
Spec. Enthalpy kcal/kg 211.8 211.8
Density kg/m3 6.255 6.255
Mol. Weight kg/kmol 4.60 4.60
Viscosity cP 0.011 0.011
Thermal Cond. kcal/h.m.°C 0.133 0.133
Specific Heat kcal/kg.°C 1.609 1.609
Cp/Cv 1.380 1.380
Comp. factor 1.013 1.013
TOTAL LIQUID
Weight rate kg/h 117 117 122 082
Molar rate kmol/h 4 297.93 4 446.58
Volumetric rate m3/h 115.6 124.5
Std liquid rate m3/h 115.3 121.9
Enthalpy Mkcal/h 5.71 5.10
Spec. Enthalpy kcal/kg 48.8 41.7
Spec. Gravity 1.0166 1.0025
Density kg/m3 1 013 980.3
Mol. Weight kg/kmol 27.25 27.46
Viscosity cP 0.479 0.432
Thermal Cond. kcal/h.m.°C 0.222 0.198
Specific Heat kcal/kg.°C 0.834 0.830
Surf. Tension dyn/cm 31.4 29.8
DRY LIQUID
Weight rate kg/h 46 847 52 008
Spec. Gravity 1.0997 1.0483
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
Density kg/m3 1 064 983.5
Crit. Pressure abs. kg/cm² 40.3 53.9
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
GAS FROM C8 GAS TO C13 E7 SHELL INLET E7 SHELL OUTLET
41 42 43 44Temperature °C 63.1 62.6 131.5 179.7
Pressure gage kg/cm² 36.4 36.4 10.1 8.1
TOTAL STREAM
Weight rate kg/h 18 007 18 881 289 913 289 913
Molar rate kmol/h 4 842.04 5 031.89 1 635.79 1 635.79
Enthalpy Mkcal/h 5.49 5.65 20.88 29.52
Density kg/m3 4.779 4.866 486.6 369.7
Mol. Weight kg/kmol 3.72 3.75 177.23 177.23
Wt pc vapor % 100.00 100.00 0.27 0.83
Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 18 007 18 881 789 2 410
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Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 18 007 18 881 789 2 410
Molar rate kmol/h 4 842.04 5 031.89 63.43 86.91
Volumetric rate m3/h 3 768.2 3 880.1 196.2 364.8
Normal vapor rate Nm3/h 108 529.4 112 784.8 1 421.7 1 947.9
Enthalpy Mkcal/h 5.49 5.65 0.15 0.43
Spec. Enthalpy kcal/kg 304.9 299.5 185.6 179.9
Density kg/m3 4.779 4.866 4.019 6.606
Mol. Weight kg/kmol 3.72 3.75 12.43 27.73
Viscosity cP 0.010 0.010 0.015 0.016
Thermal Cond. kcal/h.m.°C 0.145 0.145 0.115 0.086
Specific Heat kcal/kg.°C 1.996 1.973 0.804 0.617
Cp/Cv 1.377 1.377 1.253 1.136
Comp. factor 1.021 1.013 1.001 0.995
TOTAL LIQUID
Weight rate kg/h 289 125 287 503
Molar rate kmol/h 1 572.36 1 548.88
Volumetric rate m3/h 399.6 419.4
Std liquid rate m3/h 359.9 357.6
Enthalpy Mkcal/h 20.73 29.09
Spec. Enthalpy kcal/kg 71.7 101.2
Spec. Gravity 0.8041 0.8048
Density kg/m3 723.5 685.5
Mol. Weight kg/kmol 183.88 185.62
Viscosity cP 0.390 0.272
Thermal Cond. kcal/h.m.°C 0.061 0.056
Specific Heat kcal/kg.°C 0.593 0.634
Surf. Tension dyn/cm 17.7 14.0
DRY LIQUID
Weight rate kg/h 289 107 287 490
Spec. Gravity 0.8041 0.8048
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
Density kg/m3 723.5 685.5
Crit. Pressure abs. kg/cm² 23.5 23.3
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
STRIPPER INLETMP STEAM FROM
F1C14 OVERHEAD E110 INLET
45 46 47 49Temperature °C 240.0 250.0 181.3 65.0
Pressure gage kg/cm² 6.1 10.5 6.0 5.6
TOTAL STREAM
Weight rate kg/h 292 268 5 000 68 404 68 395
Molar rate kmol/h 1 654.15 277.55 1 066.11 1 065.73
Enthalpy Mkcal/h 42.11 3.51 14.97 2.51
Density kg/m3 170.7 4.868 12.30 129.5
Mol. Weight kg/kmol 176.69 18.01 64.16 64.18
Wt pc vapor % 5.56 100.00 100.00 2.31
Wt pc free water % 0.00 0.00 0.00 10.38
TOTAL VAPOR
Weight rate kg/h 16 254 5 000 68 404 1 579
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Wt pc free water % 0.00 0.00 0.00 10.38
TOTAL VAPOR
Weight rate kg/h 16 254 5 000 68 404 1 579
Molar rate kmol/h 216.69 277.55 1 066.11 100.86
Volumetric rate m3/h 1 276.9 1 027.1 5 559.2 436.9
Normal vapor rate Nm3/h 4 857.0 6 220.9 23 895.7 2 260.6
Enthalpy Mkcal/h 3.22 3.51 14.97 0.20
Spec. Enthalpy kcal/kg 198.3 702.8 218.8 124.6
Density kg/m3 12.73 4.868 12.30 3.613
Mol. Weight kg/kmol 75.01 18.01 64.16 15.65
Viscosity cP 0.014 0.018 0.012 0.013
Thermal Cond. kcal/h.m.°C 0.049 0.033 0.029 0.077
Specific Heat kcal/kg.°C 0.587 0.523 0.528 0.621
Cp/Cv 1.057 1.359 1.082 1.264
Comp. factor 0.962 0.959 0.947 0.997
TOTAL LIQUID
Weight rate kg/h 276 014 66 816
Molar rate kmol/h 1 437.46 964.87
Volumetric rate m3/h 434.9 91.2
Std liquid rate m3/h 342.3 86.6
Enthalpy Mkcal/h 38.88 2.32
Spec. Enthalpy kcal/kg 140.9 34.7
Spec. Gravity 0.8072 0.7726
Density kg/m3 634.7 732.5
Mol. Weight kg/kmol 192.02 69.25
Viscosity cP 0.191 0.367
Thermal Cond. kcal/h.m.°C 0.049 0.095
Specific Heat kcal/kg.°C 0.684 0.590
Surf. Tension dyn/cm 9.9 38.0
DRY LIQUID
Weight rate kg/h 276 009 59 680
Spec. Gravity 0.8072 0.7522
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
Density kg/m3 634.7 710.9
Crit. Pressure abs. kg/cm² 22.4 32.6
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
REFLUX DRUMINLET
STRIPPER OFFGAS C116 SOUR WATER LIQUID FROM C116
50 51 52 53Temperature °C 40.0 40.0 40.0 40.0
Pressure gage kg/cm² 5.3 5.3 5.3 5.3
TOTAL STREAM
Weight rate kg/h 68 395 1 016 7 205 60 174
Molar rate kmol/h 1 065.73 88.80 399.38 577.54
Enthalpy Mkcal/h 1.44 0.10 0.29 1.06
Density kg/m3 146.8 2.717 988.3 731.7
Mol. Weight kg/kmol 64.18 11.44 18.04 104.19
Wt pc vapor % 1.51 99.95
Wt pc free water % 10.49 0.01 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 1 031 1 015
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Wt pc free water % 10.49 0.01 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 1 031 1 015
Molar rate kmol/h 89.38 88.79
Volumetric rate m3/h 376.3 373.9
Normal vapor rate Nm3/h 2 003.4 1 990.2
Enthalpy Mkcal/h 0.10 0.10
Spec. Enthalpy kcal/kg 100.8 100.7
Density kg/m3 2.739 2.716
Mol. Weight kg/kmol 11.53 11.44
Viscosity cP 0.013 0.013
Thermal Cond. kcal/h.m.°C 0.086 0.086
Specific Heat kcal/kg.°C 0.730 0.736
Cp/Cv 1.315 1.315
Comp. factor 0.999 0.999
TOTAL LIQUID
Weight rate kg/h 67 364 1 7 205 60 174
Molar rate kmol/h 976.34 0.01 399.38 577.54
Volumetric rate m3/h 89.5 0.0 7.3 82.2
Std liquid rate m3/h 87.3 0.0 7.2 80.1
Enthalpy Mkcal/h 1.34 0.00 0.29 1.06
Spec. Enthalpy kcal/kg 19.9 23.0 39.9 17.5
Spec. Gravity 0.7721 0.7996 0.9978 0.7517
Density kg/m3 752.7 781.2 988.3 731.7
Mol. Weight kg/kmol 69.00 48.21 18.04 104.19
Viscosity cP 0.497 0.557 0.648 0.407
Thermal Cond. kcal/h.m.°C 0.100 0.108 0.523 0.095
Specific Heat kcal/kg.°C 0.569 0.635 0.997 0.518
Surf. Tension dyn/cm 40.9 52.6 69.4 21.2
DRY LIQUID
Weight rate kg/h 60 178 0 33 60 160
Spec. Gravity 0.7517 0.7514 0.7234 0.7517
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05383 77 1HB
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
Density kg/m3 731.6 731.3 671.4 731.6
Crit. Pressure abs. kg/cm² 33.1 33.0 103.5 33.0
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05383 77 1HB
Client CHENNAI PETROLEUM CORPORATION LIMITED
20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
REFLUX TO C14 NAPHTHA TO E111 C115 INLET C115 BOTTOM
54 55 57 59Temperature °C 40.0 40.1 116.6 187.6
Pressure gage kg/cm² 6.0 7.5 5.5 5.7
TOTAL STREAM
Weight rate kg/h 24 952 35 222 35 222 34 397
Molar rate kmol/h 239.48 338.06 338.06 317.12
Enthalpy Mkcal/h 0.44 0.62 2.12 3.62
Density kg/m3 731.8 731.8 539.0 585.6
Mol. Weight kg/kmol 104.19 104.19 104.19 108.47
Wt pc vapor % 0.28
Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 100
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Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 100
Molar rate kmol/h 2.47
Volumetric rate m3/h 12.2
Normal vapor rate Nm3/h 55.4
Enthalpy Mkcal/h 0.01
Spec. Enthalpy kcal/kg 110.6
Density kg/m3 8.137
Mol. Weight kg/kmol 40.30
Viscosity cP 0.013
Thermal Cond. kcal/h.m.°C 0.036
Specific Heat kcal/kg.°C 0.456
Cp/Cv 1.137
Comp. factor 0.974
TOTAL LIQUID
Weight rate kg/h 24 952 35 222 35 123 34 397
Molar rate kmol/h 239.48 338.06 335.58 317.12
Volumetric rate m3/h 34.1 48.1 53.1 58.7
Std liquid rate m3/h 33.2 46.9 46.7 45.6
Enthalpy Mkcal/h 0.44 0.62 2.10 3.62
Spec. Enthalpy kcal/kg 17.5 17.6 59.9 105.3
Spec. Gravity 0.7517 0.7517 0.7522 0.7548
Density kg/m3 731.8 731.8 661.4 585.6
Mol. Weight kg/kmol 104.19 104.19 104.66 108.47
Viscosity cP 0.408 0.408 0.216 0.144
Thermal Cond. kcal/h.m.°C 0.095 0.095 0.080 0.063
Specific Heat kcal/kg.°C 0.518 0.518 0.588 0.659
Surf. Tension dyn/cm 21.2 21.2 13.6 7.8
DRY LIQUID
Weight rate kg/h 24 946 35 214 35 115 34 397
Spec. Gravity 0.7517 0.7517 0.7522 0.7548
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MANALI - CHENNAI - INDIA
05383 77 1HB
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
Density kg/m3 731.7 731.8 661.3 585.6
Crit. Pressure abs. kg/cm² 33.0 33.0 32.9 30.8
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05383 77 1HB
Client CHENNAI PETROLEUM CORPORATION LIMITED
20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
E112 INLET E112 OUTLET E113 INLET NAPHTHA BL
60 61 62 63Temperature °C 179.2 187.6 117.7 40.0
Pressure gage kg/cm² 5.7 5.7 8.3 6.0
TOTAL STREAM
Weight rate kg/h 123 464 123 464 34 397 34 397
Molar rate kmol/h 1 170.72 1 170.72 317.12 317.12
Enthalpy Mkcal/h 12.48 15.00 2.13 0.65
Density kg/m3 584.0 71.62 667.0 735.6
Mol. Weight kg/kmol 105.46 105.46 108.47 108.47
Wt pc vapor % 25.00
Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 30 866
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Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 30 866
Molar rate kmol/h 317.02
Volumetric rate m3/h 1 565.8
Normal vapor rate Nm3/h 7 105.7
Enthalpy Mkcal/h 5.24
Spec. Enthalpy kcal/kg 169.9
Density kg/m3 19.71
Mol. Weight kg/kmol 97.36
Viscosity cP 0.010
Thermal Cond. kcal/h.m.°C 0.026
Specific Heat kcal/kg.°C 0.572
Cp/Cv 1.082
Comp. factor 0.847
TOTAL LIQUID
Weight rate kg/h 123 464 92 598 34 397 34 397
Molar rate kmol/h 1 170.72 853.70 317.12 317.12
Volumetric rate m3/h 211.4 158.1 51.6 46.8
Std liquid rate m3/h 165.6 122.8 45.6 45.6
Enthalpy Mkcal/h 12.48 9.75 2.13 0.65
Spec. Enthalpy kcal/kg 101.1 105.3 61.9 18.8
Spec. Gravity 0.7463 0.7548 0.7548 0.7548
Density kg/m3 584.0 585.6 667.0 735.6
Mol. Weight kg/kmol 105.46 108.47 108.47 108.47
Viscosity cP 0.144 0.144 0.230 0.447
Thermal Cond. kcal/h.m.°C 0.065 0.063 0.080 0.094
Specific Heat kcal/kg.°C 0.657 0.659 0.589 0.517
Surf. Tension dyn/cm 8.0 7.8 14.2 21.9
DRY LIQUID
Weight rate kg/h 123 464 92 598 34 397 34 397
Spec. Gravity 0.7463 0.7548 0.7548 0.7548
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05383 77 1HB
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
Density kg/m3 584.0 585.6 667.0 735.6
Crit. Pressure abs. kg/cm² 30.9 30.8 30.8 30.8
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05383 77 1HB
Client CHENNAI PETROLEUM CORPORATION LIMITED
20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
C14 BOTTOME112 SHELL SIDE
INLETE112 SHELL SIDE
OUTLETE112 SHELL SIDE
BY-PASS
64 65 66 67Temperature °C 222.4 222.3 197.8 222.0
Pressure gage kg/cm² 6.3 6.0 5.4 5.4
TOTAL STREAM
Weight rate kg/h 256 826 154 752 154 752 102 074
Molar rate kmol/h 1 271.98 766.44 766.44 505.54
Enthalpy Mkcal/h 33.18 19.99 17.48 13.19
Density kg/m3 668.3 638.0 688.9 576.3
Mol. Weight kg/kmol 201.91 201.91 201.91 201.91
Wt pc vapor % 0.06 0.18
Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 87 185
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Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 87 185
Molar rate kmol/h 1.92 3.87
Volumetric rate m3/h 11.2 24.7
Normal vapor rate Nm3/h 43.0 86.8
Enthalpy Mkcal/h 0.03 0.06
Spec. Enthalpy kcal/kg 340.3 329.1
Density kg/m3 7.818 7.507
Mol. Weight kg/kmol 45.50 47.83
Viscosity cP 0.014 0.014
Thermal Cond. kcal/h.m.°C 0.029 0.028
Specific Heat kcal/kg.°C 0.537 0.537
Cp/Cv 1.106 1.099
Comp. factor 0.970 0.971
TOTAL LIQUID
Weight rate kg/h 256 826 154 665 154 752 101 889
Molar rate kmol/h 1 271.98 764.52 766.44 501.67
Volumetric rate m3/h 384.3 231.4 224.7 152.4
Std liquid rate m3/h 315.9 190.3 190.4 125.3
Enthalpy Mkcal/h 33.18 19.97 17.48 13.13
Spec. Enthalpy kcal/kg 129.2 129.1 112.9 128.8
Spec. Gravity 0.8137 0.8137 0.8137 0.8137
Density kg/m3 668.3 668.3 688.9 668.4
Mol. Weight kg/kmol 201.91 202.30 201.91 203.10
Viscosity cP 0.242 0.242 0.287 0.243
Thermal Cond. kcal/h.m.°C 0.051 0.051 0.053 0.051
Specific Heat kcal/kg.°C 0.670 0.670 0.650 0.669
Surf. Tension dyn/cm 13.2 13.2 15.2 13.1
DRY LIQUID
Weight rate kg/h 256 000 154 194 154 254 101 613
Spec. Gravity 0.8132 0.8132 0.8132 0.8133
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
Density kg/m3 667.9 667.9 688.4 668.0
Crit. Pressure abs. kg/cm² 20.6 20.6 20.6 20.6
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05383 77 1HB
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
E7 TUBE SIDEINLET
E161 INLET E161 OUTLETE7 TUBE SIDE BY-
PASS
68 69 70 71Temperature °C 207.5 144.3 94.0 207.5
Pressure gage kg/cm² 5.4 3.7 3.0 5.4
TOTAL STREAM
Weight rate kg/h 215 830 215 830 215 830 40 996
Molar rate kmol/h 1 068.94 1 068.94 1 068.94 203.04
Enthalpy Mkcal/h 25.77 17.12 10.82 4.89
Density kg/m3 652.0 729.2 763.2 652.0
Mol. Weight kg/kmol 201.91 201.91 201.91 201.91
Wt pc vapor % 0.04 0.04
Wt pc free water % 0.00 0.02 0.24 0.00
TOTAL VAPOR
Weight rate kg/h 92 17
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Wt pc free water % 0.00 0.02 0.24 0.00
TOTAL VAPOR
Weight rate kg/h 92 17
Molar rate kmol/h 2.29 0.43
Volumetric rate m3/h 14.2 2.7
Normal vapor rate Nm3/h 51.3 9.7
Enthalpy Mkcal/h 0.03 0.01
Spec. Enthalpy kcal/kg 364.1 364.1
Density kg/m3 6.467 6.467
Mol. Weight kg/kmol 40.00 40.00
Viscosity cP 0.014 0.014
Thermal Cond. kcal/h.m.°C 0.028 0.028
Specific Heat kcal/kg.°C 0.525 0.525
Cp/Cv 1.125 1.125
Comp. factor 0.971 0.971
TOTAL LIQUID
Weight rate kg/h 215 739 215 830 215 830 40 978
Molar rate kmol/h 1 066.65 1 068.94 1 068.94 202.61
Volumetric rate m3/h 316.9 296.0 282.8 60.2
Std liquid rate m3/h 265.4 265.5 265.5 50.4
Enthalpy Mkcal/h 25.74 17.12 10.82 4.89
Spec. Enthalpy kcal/kg 119.3 79.3 50.1 119.3
Spec. Gravity 0.8137 0.8137 0.8137 0.8137
Density kg/m3 680.8 729.2 763.2 680.8
Mol. Weight kg/kmol 202.26 201.91 201.91 202.26
Viscosity cP 0.268 0.442 0.734 0.268
Thermal Cond. kcal/h.m.°C 0.052 0.059 0.064 0.052
Specific Heat kcal/kg.°C 0.658 0.604 0.558 0.658
Surf. Tension dyn/cm 14.3 19.6 23.9 14.3
DRY LIQUID
Weight rate kg/h 215 078 215 136 215 136 40 853
Spec. Gravity 0.8132 0.8132 0.8132 0.8132
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
Density kg/m3 680.3 728.7 762.7 680.3
Crit. Pressure abs. kg/cm² 20.6 20.6 20.6 20.6
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
C17 WATER DRYER INLET DRYER
OVERHEADUNCONDENSABLE
72 73 74 75Temperature °C 94.0 111.0 111.0 45.0
Pressure gage kg/cm² 3.0 -0.8 -0.8 0.1
TOTAL STREAM
Weight rate kg/h 417 256 409 2 747 25
Molar rate kmol/h 23.14 1 248.84 39.78 0.72
Enthalpy Mkcal/h 0.04 15.67 0.56 0.00
Density kg/m3 962.6 38.41 0.4340 1.458
Mol. Weight kg/kmol 18.01 205.32 69.05 35.37
Wt pc vapor % 1.07 100.00 100.00
Wt pc free water % 100.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 2 752 2 747 25
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Wt pc free water % 100.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 2 752 2 747 25
Molar rate kmol/h 39.82 39.78 0.72
Volumetric rate m3/h 6 337.4 6 330.1 17.4
Normal vapor rate Nm3/h 892.6 891.7 16.1
Enthalpy Mkcal/h 0.56 0.56 0.00
Spec. Enthalpy kcal/kg 203.9 204.1 61.0
Density kg/m3 0.4343 0.4340 1.458
Mol. Weight kg/kmol 69.11 69.05 35.37
Viscosity cP 0.009 0.009 0.016
Thermal Cond. kcal/h.m.°C 0.018 0.018 0.022
Specific Heat kcal/kg.°C 0.442 0.442 0.299
Cp/Cv 1.070 1.070 1.234
Comp. factor 0.996 0.996 0.998
TOTAL LIQUID
Weight rate kg/h 417 253 656
Molar rate kmol/h 23.14 1 209.01
Volumetric rate m3/h 0.4 337.7
Std liquid rate m3/h 0.4 312.1
Enthalpy Mkcal/h 0.04 15.11
Spec. Enthalpy kcal/kg 94.1 59.6
Spec. Gravity 1.0000 0.8135
Density kg/m3 962.6 751.1
Mol. Weight kg/kmol 18.01 209.80
Viscosity cP 0.298 0.629
Thermal Cond. kcal/h.m.°C 0.582 0.062
Specific Heat kcal/kg.°C 1.007 0.573
Surf. Tension dyn/cm 60.4 21.2
DRY LIQUID
Weight rate kg/h 253 633
Spec. Gravity 0.8135
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
Density kg/m3 751.1
Crit. Pressure abs. kg/cm² 20.5
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
OILY WATERRECYCLE FROM
DRYERE18 INLET E18 OUTLET
76 77 78 79Temperature °C 56.0 40.1 111.0 70.0
Pressure gage kg/cm² 4.0 8.1 9.9 8.5
TOTAL STREAM
Weight rate kg/h 1 413 2 355 253 662 253 662
Molar rate kmol/h 78.46 18.36 1 209.05 1 209.05
Enthalpy Mkcal/h 0.08 0.04 15.16 9.40
Density kg/m3 985.2 772.5 753.1 779.4
Mol. Weight kg/kmol 18.01 128.25 209.80 209.80
Wt pc vapor %
Wt pc free water % 100.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h
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Wt pc free water % 100.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h
Molar rate kmol/h
Volumetric rate m3/h
Normal vapor rate Nm3/h
Enthalpy Mkcal/h
Spec. Enthalpy kcal/kg
Density kg/m3
Mol. Weight kg/kmol
Viscosity cP
Thermal Cond. kcal/h.m.°C
Specific Heat kcal/kg.°C
Cp/Cv
Comp. factor
TOTAL LIQUID
Weight rate kg/h 1 413 2 355 253 662 253 662
Molar rate kmol/h 78.46 18.36 1 209.05 1 209.05
Volumetric rate m3/h 1.4 3.0 336.8 325.4
Std liquid rate m3/h 1.4 3.0 312.1 312.1
Enthalpy Mkcal/h 0.08 0.04 15.16 9.40
Spec. Enthalpy kcal/kg 56.0 17.8 59.7 37.1
Spec. Gravity 1.0000 0.7904 0.8135 0.8135
Density kg/m3 985.2 772.5 753.1 779.4
Mol. Weight kg/kmol 18.01 128.25 209.80 209.80
Viscosity cP 0.493 0.627 0.639 1.044
Thermal Cond. kcal/h.m.°C 0.557 0.087 0.062 0.066
Specific Heat kcal/kg.°C 0.999 0.497 0.572 0.531
Surf. Tension dyn/cm 67.1 24.5 21.2 24.6
DRY LIQUID
Weight rate kg/h 2 355 253 638 253 638
Spec. Gravity 0.7903 0.8135 0.8135
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
Density kg/m3 772.5 753.1 779.4
Crit. Pressure abs. kg/cm² 29.0 20.5 20.5
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20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
HYDROTREATEDPRODUCT BL
C11 INLET LEAN MDEA LP FUEL GAS
81 83 84 85Temperature °C 40.1 39.0 50.0 49.9
Pressure gage kg/cm² 6.0 4.6 4.4 3.5
TOTAL STREAM
Weight rate kg/h 253 662 1 837 18 959 1 077
Molar rate kmol/h 1 209.05 109.52 695.74 94.44
Enthalpy Mkcal/h 5.49 0.15 0.77 0.18
Density kg/m3 798.0 3.571 1 019 1.875
Mol. Weight kg/kmol 209.80 16.77 27.25 11.41
Wt pc vapor % 100.00 100.00
Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 1 837 1 077
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Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 1 837 1 077
Molar rate kmol/h 109.52 94.44
Volumetric rate m3/h 514.3 574.5
Normal vapor rate Nm3/h 2 454.7 2 116.8
Enthalpy Mkcal/h 0.15 0.18
Spec. Enthalpy kcal/kg 80.0 163.3
Density kg/m3 3.571 1.875
Mol. Weight kg/kmol 16.77 11.41
Viscosity cP 0.013 0.012
Thermal Cond. kcal/h.m.°C 0.066 0.094
Specific Heat kcal/kg.°C 0.566 0.844
Cp/Cv 1.279 1.266
Comp. factor 0.994 0.999
TOTAL LIQUID
Weight rate kg/h 253 662 18 959
Molar rate kmol/h 1 209.05 695.74
Volumetric rate m3/h 317.9 18.6
Std liquid rate m3/h 312.1 18.7
Enthalpy Mkcal/h 5.49 0.77
Spec. Enthalpy kcal/kg 21.6 40.5
Spec. Gravity 0.8135 1.0166
Density kg/m3 798.0 1 019
Mol. Weight kg/kmol 209.80 27.25
Viscosity cP 1.667 0.498
Thermal Cond. kcal/h.m.°C 0.069 0.225
Specific Heat kcal/kg.°C 0.497 0.829
Surf. Tension dyn/cm 27.1 32.6
DRY LIQUID
Weight rate kg/h 253 638 7 583
Spec. Gravity 0.8135 1.0997
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MANALI - CHENNAI - INDIA
05383 77 1HB
Client CHENNAI PETROLEUM CORPORATION LIMITED
20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
Density kg/m3 798.0 1 072
Crit. Pressure abs. kg/cm² 20.5 40.3
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MANALI - CHENNAI - INDIA
05383 77 1HB
Client CHENNAI PETROLEUM CORPORATION LIMITED
20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
RICH MDEA LP E201 INLETSTAB REFL DRUM
INLETSTAB OFFGAS
86 201 202 203Temperature °C 66.7 90.2 40.0 40.0
Pressure gage kg/cm² 1.6 5.3 5.0 5.0
TOTAL STREAM
Weight rate kg/h 141 800 9 906 9 906 821
Molar rate kmol/h 5 157.40 161.41 161.41 20.71
Enthalpy Mkcal/h 5.85 1.14 0.18 0.04
Density kg/m3 896.2 14.20 98.10 9.507
Mol. Weight kg/kmol 27.49 61.37 61.37 39.63
Wt pc vapor % 0.01 100.00 8.29 100.00
Wt pc free water % 0.00 0.00 0.04 0.00
TOTAL VAPOR
Weight rate kg/h 16 9 906 821 821
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Wt pc free water % 0.00 0.00 0.04 0.00
TOTAL VAPOR
Weight rate kg/h 16 9 906 821 821
Molar rate kmol/h 1.29 161.41 20.71 20.71
Volumetric rate m3/h 14.3 697.7 86.3 86.3
Normal vapor rate Nm3/h 28.9 3 617.8 464.3 464.3
Enthalpy Mkcal/h 0.00 1.14 0.04 0.04
Spec. Enthalpy kcal/kg 140.4 115.5 54.5 54.5
Density kg/m3 1.133 14.20 9.507 9.507
Mol. Weight kg/kmol 12.54 61.37 39.63 39.63
Viscosity cP 0.013 0.010 0.010 0.010
Thermal Cond. kcal/h.m.°C 0.078 0.019 0.019 0.019
Specific Heat kcal/kg.°C 0.609 0.486 0.368 0.368
Cp/Cv 1.357 1.127 1.211 1.211
Comp. factor 0.999 0.884 0.942 0.942
TOTAL LIQUID
Weight rate kg/h 141 784 9 085
Molar rate kmol/h 5 156.11 140.69
Volumetric rate m3/h 144.0 14.6
Std liquid rate m3/h 141.3 14.0
Enthalpy Mkcal/h 5.85 0.13
Spec. Enthalpy kcal/kg 41.3 14.8
Spec. Gravity 1.0045 0.6484
Density kg/m3 984.9 620.6
Mol. Weight kg/kmol 27.50 64.58
Viscosity cP 0.418 0.207
Thermal Cond. kcal/h.m.°C 0.198 0.104
Specific Heat kcal/kg.°C 0.830 0.576
Surf. Tension dyn/cm 30.0 13.3
DRY LIQUID
Weight rate kg/h 60 349 9 078
Spec. Gravity 1.0585 0.6482
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MANALI - CHENNAI - INDIA
05383 77 1HB
Client CHENNAI PETROLEUM CORPORATION LIMITED
20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
Density kg/m3 993.9 620.4
Crit. Pressure abs. kg/cm² 54.4 43.0
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MANALI - CHENNAI - INDIA
05383 77 1HB
Client CHENNAI PETROLEUM CORPORATION LIMITED
20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
C115 SOUR WATER REFLUX TO C115 E111 TUBE
OUTLETNAPHTHARECYCLE
204 205 206 207Temperature °C 40.0 40.1 117.7
Pressure gage kg/cm² 5.0 5.4 8.3
TOTAL STREAM
Weight rate kg/h 4 9 082 34 397
Molar rate kmol/h 0.22 140.48 317.12
Enthalpy Mkcal/h 0.00 0.13 2.13
Density kg/m3 992.1 620.5 667.0
Mol. Weight kg/kmol 18.01 64.65 108.47
Wt pc vapor %
Wt pc free water % 100.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h
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Wt pc free water % 100.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h
Molar rate kmol/h
Volumetric rate m3/h
Normal vapor rate Nm3/h
Enthalpy Mkcal/h
Spec. Enthalpy kcal/kg
Density kg/m3
Mol. Weight kg/kmol
Viscosity cP
Thermal Cond. kcal/h.m.°C
Specific Heat kcal/kg.°C
Cp/Cv
Comp. factor
TOTAL LIQUID
Weight rate kg/h 4 9 082 34 397
Molar rate kmol/h 0.22 140.48 317.12
Volumetric rate m3/h 0.0 14.6 51.6
Std liquid rate m3/h 0.0 14.0 45.6
Enthalpy Mkcal/h 0.00 0.13 2.13
Spec. Enthalpy kcal/kg 40.0 14.8 61.9
Spec. Gravity 1.0000 0.6483 0.7548
Density kg/m3 992.1 620.5 667.0
Mol. Weight kg/kmol 18.01 64.65 108.47
Viscosity cP 0.651 0.207 0.230
Thermal Cond. kcal/h.m.°C 0.542 0.104 0.080
Specific Heat kcal/kg.°C 0.998 0.576 0.589
Surf. Tension dyn/cm 69.6 13.2 14.2
DRY LIQUID
Weight rate kg/h 9 078 34 397
Spec. Gravity 0.6482 0.7548
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MANALI - CHENNAI - INDIA
05383 77 1HB
Client CHENNAI PETROLEUM CORPORATION LIMITED
20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
Density kg/m3 620.4 667.0
Crit. Pressure abs. kg/cm² 43.0 30.8
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MANALI - CHENNAI - INDIA
05383 77 1HB
Client CHENNAI PETROLEUM CORPORATION LIMITED
20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
E3 SHELL INLETMP STEAM FROM
HEADEROFF-GAS TO LP
ABS
208 209 210Temperature °C 178.7 240.0 39.2
Pressure gage kg/cm² 8.0 10.5 5.0
TOTAL STREAM
Weight rate kg/h 292 268 3 000 1 837
Molar rate kmol/h 1 654.15 166.53 109.52
Enthalpy Mkcal/h 29.57 2.09 0.15
Density kg/m3 369.8 4.982 3.826
Mol. Weight kg/kmol 176.69 18.01 16.77
Wt pc vapor % 0.82 100.00 99.99
Wt pc free water % 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 2 403 3 000 1 837
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Wt pc free water % 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 2 403 3 000 1 837
Molar rate kmol/h 86.84 166.53 109.51
Volumetric rate m3/h 367.8 602.2 480.1
Normal vapor rate Nm3/h 1 946.3 3 732.6 2 454.6
Enthalpy Mkcal/h 0.43 2.09 0.15
Spec. Enthalpy kcal/kg 179.5 697.5 80.0
Density kg/m3 6.535 4.982 3.825
Mol. Weight kg/kmol 27.68 18.01 16.77
Viscosity cP 0.016 0.018 0.013
Thermal Cond. kcal/h.m.°C 0.086 0.032 0.066
Specific Heat kcal/kg.°C 0.617 0.527 0.567
Cp/Cv 1.137 1.366 1.280
Comp. factor 0.995 0.956 0.993
TOTAL LIQUID
Weight rate kg/h 289 865 0
Molar rate kmol/h 1 567.32 0.01
Volumetric rate m3/h 422.6 0.0
Std liquid rate m3/h 360.6 0.0
Enthalpy Mkcal/h 29.13 0.00
Spec. Enthalpy kcal/kg 100.5 38.7
Spec. Gravity 0.8047 0.9983
Density kg/m3 686.0 989.3
Mol. Weight kg/kmol 184.94 18.18
Viscosity cP 0.272 0.509
Thermal Cond. kcal/h.m.°C 0.056 0.491
Specific Heat kcal/kg.°C 0.633 0.993
Surf. Tension dyn/cm 14.0 34.6
DRY LIQUID
Weight rate kg/h 289 851 0
Spec. Gravity 0.8047 0.9322
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MANALI - CHENNAI - INDIA
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Client CHENNAI PETROLEUM CORPORATION LIMITED
20/03/15 RSH PPA 0
HEAT BALANCE
Job Number Unit Type Page
Run case
Unit DHDS UNIT REVAMP
Diesel Case SOR
Density kg/m3 686.0 888.0
Crit. Pressure abs. kg/cm² 23.3 76.0
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24 978
100.00 100.00 100.00
Weight rate kg/h 2 913 2 913
Wt pc free water % 0.00 0.00 0.00
1.74 7.43
TOTAL VAPOR
0.00
Wt pc vapor %
3.97
Density kg/m3 791.0 1.598 2.434 4.973
2 913
Mol. Weight kg/kmol 188.40 2.09 2.09
Enthalpy Mkcal/h 10.96 1.13
6 294.86
TOTAL STREAM
Weight rate kg/h 292 500 2 913
1 2 3 4
24 978
Molar rate kmol/h 1 552.54 1 396.44 1 396.44
75.1 40.0 101.9 70.6
FEED BL H2 MAKE UP K1 DISCHARGEK2 1st STAGE
SUCTION
Diesel Case EOR
Pressure gage kg/cm² 6.0 19.5 36.6 36.0
Temperature °C
Run case
Unit DHDS UNIT REVAMP
05383 77 1HB
Client CHENNAI PETROLEUM CORPORATION LIMITED Date By Check
By
20/03/15 RSH PPA 0
Rev
MANALI - CHENNAI - INDIA
HEAT BALANCE
Job Number Unit Type Page
This document contains confidential proprietary information
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Spec. Gravity 0.8308
Specific Heat kcal/kg.°C 0.519
Surf. Tension dyn/cm 24.1
DRY LIQUID
Weight rate kg/h 292 500
Mol. Weight kg/kmol 188.40
Viscosity cP 0.810
Thermal Cond. kcal/h.m.°C 0.071
Spec. Enthalpy kcal/kg 37.5
Spec. Gravity 0.8308
Density kg/m3 791.0
Volumetric rate m3/h 369.8
Std liquid rate m3/h 352.4
Enthalpy Mkcal/h 10.96
TOTAL LIQUID
Weight rate kg/h 292 500
Molar rate kmol/h 1 552.54
Specific Heat kcal/kg.°C 3.330 3.369 1.879
Cp/Cv 1.406 1.400 1.374
Comp. factor 1.008 1.014 1.013
Mol. Weight kg/kmol 2.09 2.09 3.97
Viscosity cP 0.008 0.009 0.011
Thermal Cond. kcal/h.m.°C 0.155 0.177 0.144
Enthalpy Mkcal/h 1.13 1.74 7.43
Spec. Enthalpy kcal/kg 387.6 596.2 297.6
Density kg/m3 1.598 2.434 4.973
24 978
Molar rate kmol/h 1 396.44 1 396.44 6 294.86
Volumetric rate m3/h 1 822.6 1 196.7 5 022.3
Normal vapor rate Nm3/h 31 299.8 31 299.8 141 092.9
Weight rate kg/h 2 913 2 913
Wt pc free water % 0.00 0.00 0.00
TOTAL VAPOR
0.00
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Diesel Case EORRun case
Unit DHDS UNIT REVAMP
05383 77 1HB
Client CHENNAI PETROLEUM CORPORATION LIMITED Date By Check
By
20/03/15 RSH PPA 0
Rev
MANALI - CHENNAI - INDIA
HEAT BALANCE
Job Number Unit Type Page
Density kg/m3 791.0
Crit. Pressure abs. kg/cm² 23.9
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Diesel Case EORRun case
Unit DHDS UNIT REVAMP
05383 77 1HB
Client CHENNAI PETROLEUM CORPORATION LIMITED Date By Check
By
20/03/15 RSH PPA 0
Rev
MANALI - CHENNAI - INDIA
HEAT BALANCE
Job Number Unit Type Page
24 627
Wt pc vapor % 100.00 100.00 100.00
Wt pc free water % 0.00 0.00 71.97 0.00
TOTAL VAPOR
Weight rate kg/h 24 978 24 627
Enthalpy Mkcal/h 8.93 6.07 0.01 7.62
Density kg/m3 5.839 6.702 897.6 7.991
Mol. Weight kg/kmol 3.97 3.92 23.44 3.92
TOTAL STREAM
Weight rate kg/h 24 978 24 627 352 24 627
Molar rate kmol/h 6 294.86 6 279.85 15.00 6 279.85
K2 1st STAGEDISCHARGE
K2 2nd STAGESUCTION
K2 INTERSTAGELIQ
K2 2nd STAGEDISCHARGE
5 6 7 8Temperature °C 102.1 45.0 45.0 78.0
Pressure gage kg/cm² 46.6 45.9 45.9 61.1
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Spec. Gravity 0.7436
Specific Heat kcal/kg.°C 0.863
Surf. Tension dyn/cm 65.7
DRY LIQUID
Weight rate kg/h 99
Mol. Weight kg/kmol 23.44
Viscosity cP 0.578
Thermal Cond. kcal/h.m.°C 0.169
Spec. Enthalpy kcal/kg 39.9
Spec. Gravity 0.9116
Density kg/m3 897.6
Volumetric rate m3/h 0.4
Std liquid rate m3/h 0.4
Enthalpy Mkcal/h 0.01
TOTAL LIQUID
Weight rate kg/h 352
Molar rate kmol/h 15.00
Specific Heat kcal/kg.°C 1.900 1.886 1.911
Cp/Cv 1.368 1.383 1.377
Comp. factor 1.017 1.017 1.023
Mol. Weight kg/kmol 3.97 3.92 3.92
Viscosity cP 0.011 0.010 0.011
Thermal Cond. kcal/h.m.°C 0.153 0.137 0.147
Enthalpy Mkcal/h 8.93 6.07 7.62
Spec. Enthalpy kcal/kg 357.3 246.6 309.6
Density kg/m3 5.839 6.702 7.991
24 627
Molar rate kmol/h 6 294.86 6 279.85 6 279.85
Volumetric rate m3/h 4 277.8 3 674.7 3 081.8
Normal vapor rate Nm3/h 141 092.9 140 756.6 140 756.6
Wt pc free water % 0.00 0.00 71.97 0.00
TOTAL VAPOR
Weight rate kg/h 24 978 24 627
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Diesel Case EORRun case
Unit DHDS UNIT REVAMP
05383 77 1HB
Client CHENNAI PETROLEUM CORPORATION LIMITED Date By Check
By
20/03/15 RSH PPA 0
Rev
MANALI - CHENNAI - INDIA
HEAT BALANCE
Job Number Unit Type Page
Density kg/m3 723.9
Crit. Pressure abs. kg/cm² 30.6
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Diesel Case EORRun case
Unit DHDS UNIT REVAMP
05383 77 1HB
Client CHENNAI PETROLEUM CORPORATION LIMITED Date By Check
By
20/03/15 RSH PPA 0
Rev
MANALI - CHENNAI - INDIA
HEAT BALANCE
Job Number Unit Type Page
9 056
Wt pc vapor % 100.00 100.00 100.00 2.98
Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 11 099 6 156 7 372
Enthalpy Mkcal/h 3.44 1.91 2.28 14.73
Density kg/m3 7.991 7.991 7.991 179.7
Mol. Weight kg/kmol 3.92 3.92 3.92 69.27
TOTAL STREAM
Weight rate kg/h 11 099 6 156 7 372 303 599
Molar rate kmol/h 2 830.21 1 569.69 1 879.74 4 382.75
RECYCLE GAS 1st QUENCH 2nd QUENCH E1 SHELL INLET
9 10 11 12Temperature °C 78.0 78.0 78.0 72.9
Pressure gage kg/cm² 61.1 61.1 61.1 60.7
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294 507
Spec. Gravity 0.8222
Specific Heat kcal/kg.°C 0.518
Surf. Tension dyn/cm 22.4
DRY LIQUID
Weight rate kg/h
Mol. Weight kg/kmol 175.27
Viscosity cP 0.651
Thermal Cond. kcal/h.m.°C 0.071
Spec. Enthalpy kcal/kg 39.7
Spec. Gravity 0.8223
Density kg/m3 788.8
Volumetric rate m3/h 373.4
Std liquid rate m3/h 358.6
Enthalpy Mkcal/h 11.70
TOTAL LIQUID
Weight rate kg/h 294 543
Molar rate kmol/h 1 680.53
Specific Heat kcal/kg.°C 1.911 1.911 1.911 2.175
Cp/Cv 1.377 1.377 1.377 1.389
Comp. factor 1.023 1.023 1.023 1.024
Mol. Weight kg/kmol 3.92 3.92 3.92 3.35
Viscosity cP 0.011 0.011 0.011 0.010
Thermal Cond. kcal/h.m.°C 0.147 0.147 0.147 0.149
Enthalpy Mkcal/h 3.44 1.91 2.28 3.02
Spec. Enthalpy kcal/kg 309.6 309.6 309.6 333.9
Density kg/m3 7.991 7.991 7.991 6.883
9 056
Molar rate kmol/h 2 830.21 1 569.69 1 879.74 2 702.22
Volumetric rate m3/h 1 388.9 770.3 922.5 1 315.8
Normal vapor rate Nm3/h 63 436.3 35 183.1 42 132.4 60 567.6
Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 11 099 6 156 7 372
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Diesel Case EORRun case
Unit DHDS UNIT REVAMP
05383 77 1HB
Client CHENNAI PETROLEUM CORPORATION LIMITED Date By Check
By
20/03/15 RSH PPA 0
Rev
MANALI - CHENNAI - INDIA
HEAT BALANCE
Job Number Unit Type Page
Density kg/m3 788.8
Crit. Pressure abs. kg/cm² 24.1
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Diesel Case EORRun case
Unit DHDS UNIT REVAMP
05383 77 1HB
Client CHENNAI PETROLEUM CORPORATION LIMITED Date By Check
By
20/03/15 RSH PPA 0
Rev
MANALI - CHENNAI - INDIA
HEAT BALANCE
Job Number Unit Type Page
130 299
Wt pc vapor % 8.60 12.48 29.85 42.92
Wt pc free water % 0.00 0.00 0.00 0.00
TOTAL VAPOR
Weight rate kg/h 26 115 37 900 90 632
Enthalpy Mkcal/h 44.29 51.57 69.83 77.24
Density kg/m3 127.5 117.8 95.28 81.13
Mol. Weight kg/kmol 69.27 69.27 69.27 69.27
TOTAL STREAM
Weight rate kg/h 303 599 303 599 303 599 303 599
Molar rate kmol/h 4 382.75 4 382.75 4 382.75 4 382.75
E2 SHELL INLET E160 SHELL INLET F1 INLET1st REACTOR
INLET
13 14 15 16Temperature °C 219.5 250.6 321.7 347.2
Pressure gage kg/cm² 59.8 59.5 58.0 53.0
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173 293
Spec. Gravity 0.8215 0.8221 0.8248 0.8277
Specific Heat kcal/kg.°C 0.646 0.671 0.729 0.750
Surf. Tension dyn/cm 9.1 6.8 2.3 1.5
DRY LIQUID
Weight rate kg/h 277 466 265 683 212 957
Mol. Weight kg/kmol 176.59 179.32 191.00 200.63
Viscosity cP 0.201 0.170 0.123 0.113
Thermal Cond. kcal/h.m.°C 0.055 0.051 0.039 0.038
Spec. Enthalpy kcal/kg 127.3 148.2 199.0 217.8
Spec. Gravity 0.8216 0.8221 0.8249 0.8277
Density kg/m3 669.2 640.2 573.1 552.8
Volumetric rate m3/h