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Analysis and Design of Electromagnetic Pump Vikas Teotia S j M lh Sanjay Malhotra Kumud Singh Umakant Mahapatra Control Instrumentation Division Bhabha Atomic Research Center Department of Atomic Energy Mumbai Presented at the COMSOL Conference 2010 India
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Analysis and Design of Electromagnetic Pump.ppt · Analyy gsis and Design of Electromagnetic Pump Vikas Teotia SjSanjay MlhMalhotra Kumud Singh UmakantMahapatra Control Instrumentation

Aug 07, 2018

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Page 1: Analysis and Design of Electromagnetic Pump.ppt · Analyy gsis and Design of Electromagnetic Pump Vikas Teotia SjSanjay MlhMalhotra Kumud Singh UmakantMahapatra Control Instrumentation

Analysis and Design of y gElectromagnetic Pump

Vikas TeotiaS j M lhSanjay MalhotraKumud Singh

Umakant Mahapatra

Control Instrumentation DivisionBhabha Atomic Research CenterDepartment of Atomic Energyp gy

Mumbai

Presented at the COMSOL Conference 2010 India

Page 2: Analysis and Design of Electromagnetic Pump.ppt · Analyy gsis and Design of Electromagnetic Pump Vikas Teotia SjSanjay MlhMalhotra Kumud Singh UmakantMahapatra Control Instrumentation

IntroductionMHD and Corrosion studies related to flow ofliquid metals in presence of high magnetic field areq p g grequired in development of Test blanket modulesfor ITER(International Thermo‐nuclear ExperimentalR t ) i i F f hi h I di iReactor) coming up in France of which India is acollaborative partner.These fluids operate at high temperature needsThese fluids operate at high temperature, needshigh purity level and are invariably toxic in nature.Moving parts makes the system unsafe increasesMoving parts makes the system unsafe, increaseschances of leakage and adds impurity to the liquid.These requirements need non‐intrusive pumpingq p p gmethods.

Page 3: Analysis and Design of Electromagnetic Pump.ppt · Analyy gsis and Design of Electromagnetic Pump Vikas Teotia SjSanjay MlhMalhotra Kumud Singh UmakantMahapatra Control Instrumentation

Theory InvolvedTheory Involved

L F i lLorentz Force per unit volume

J x B

Physical requirements(in liquid metal)

1. Current1. Current 

2. Magnetic field

3 C t d ti fi ld h ll b3. Current and magnetic field shall be perpendicular to each other

Page 4: Analysis and Design of Electromagnetic Pump.ppt · Analyy gsis and Design of Electromagnetic Pump Vikas Teotia SjSanjay MlhMalhotra Kumud Singh UmakantMahapatra Control Instrumentation

Fulfillment of requirementsFulfillment of requirements

A time varying magnetic field y g g fis all that is required (B)

A time varying magnetic field produces induction current in theproduces induction current in the 

liquid metal (J)

Interaction of B and J gives required Lorentz forceLorentz force  

Page 5: Analysis and Design of Electromagnetic Pump.ppt · Analyy gsis and Design of Electromagnetic Pump Vikas Teotia SjSanjay MlhMalhotra Kumud Singh UmakantMahapatra Control Instrumentation

Attaining a time varying magnetic fi ldfield

Page 6: Analysis and Design of Electromagnetic Pump.ppt · Analyy gsis and Design of Electromagnetic Pump Vikas Teotia SjSanjay MlhMalhotra Kumud Singh UmakantMahapatra Control Instrumentation

Modeling in COMSOLModeling in COMSOL

Page 7: Analysis and Design of Electromagnetic Pump.ppt · Analyy gsis and Design of Electromagnetic Pump Vikas Teotia SjSanjay MlhMalhotra Kumud Singh UmakantMahapatra Control Instrumentation

Distribution of magnetic flux gdensity

Page 8: Analysis and Design of Electromagnetic Pump.ppt · Analyy gsis and Design of Electromagnetic Pump Vikas Teotia SjSanjay MlhMalhotra Kumud Singh UmakantMahapatra Control Instrumentation

Induction current density distribution

Page 9: Analysis and Design of Electromagnetic Pump.ppt · Analyy gsis and Design of Electromagnetic Pump Vikas Teotia SjSanjay MlhMalhotra Kumud Singh UmakantMahapatra Control Instrumentation

Lorentz force distribution and directionLorentz force distribution and direction

Page 10: Analysis and Design of Electromagnetic Pump.ppt · Analyy gsis and Design of Electromagnetic Pump Vikas Teotia SjSanjay MlhMalhotra Kumud Singh UmakantMahapatra Control Instrumentation

Magnetic flux density, induction current density and Lorentz force developed alongdensity and Lorentz force developed along 

circumference of duct

Page 11: Analysis and Design of Electromagnetic Pump.ppt · Analyy gsis and Design of Electromagnetic Pump Vikas Teotia SjSanjay MlhMalhotra Kumud Singh UmakantMahapatra Control Instrumentation

Factors affecting EM pump’s fperformance

Maximum pressure developed by the pumpMaximum pressure developed by the pump depends on

i l i l l l i fDirectly proportional to angular velocity of rotor

Proportional to square of strength of permanent magnets

Depends on magnetic pitch. Magnetic pitch is angular distance between two permanent g pmagnets

Page 12: Analysis and Design of Electromagnetic Pump.ppt · Analyy gsis and Design of Electromagnetic Pump Vikas Teotia SjSanjay MlhMalhotra Kumud Singh UmakantMahapatra Control Instrumentation

EM Pump performance due to rotor l dangular speed

Page 13: Analysis and Design of Electromagnetic Pump.ppt · Analyy gsis and Design of Electromagnetic Pump Vikas Teotia SjSanjay MlhMalhotra Kumud Singh UmakantMahapatra Control Instrumentation

EM Pump performance due to h fstrength of permanent magnet

Page 14: Analysis and Design of Electromagnetic Pump.ppt · Analyy gsis and Design of Electromagnetic Pump Vikas Teotia SjSanjay MlhMalhotra Kumud Singh UmakantMahapatra Control Instrumentation

EM Pump performance due to l hmagnetic angular pitch

Page 15: Analysis and Design of Electromagnetic Pump.ppt · Analyy gsis and Design of Electromagnetic Pump Vikas Teotia SjSanjay MlhMalhotra Kumud Singh UmakantMahapatra Control Instrumentation

Drawing of EM pumpDrawing of EM pump

Page 16: Analysis and Design of Electromagnetic Pump.ppt · Analyy gsis and Design of Electromagnetic Pump Vikas Teotia SjSanjay MlhMalhotra Kumud Singh UmakantMahapatra Control Instrumentation

SummarySummary

P bli hi h f fPrototype pump establishing the proof of concept is running successfully in BARC.

EM pump needs optimization in terms of p p pmagnets and magnetic pitch.

Page 17: Analysis and Design of Electromagnetic Pump.ppt · Analyy gsis and Design of Electromagnetic Pump Vikas Teotia SjSanjay MlhMalhotra Kumud Singh UmakantMahapatra Control Instrumentation

Prototype EM pump developed in BARC

Page 18: Analysis and Design of Electromagnetic Pump.ppt · Analyy gsis and Design of Electromagnetic Pump Vikas Teotia SjSanjay MlhMalhotra Kumud Singh UmakantMahapatra Control Instrumentation

Thank You for yourThank You for your attentionattention

Forum is open for discussions !p f