Anaerobic Treatment with BIOPAQ® - aquaenviro.co.uk · UASB Hybrid Gas Expanded Sludge Bed Reactors Gas Gas Fluïdized bed Conventional EGSB IC Overview of anaerobic reactor systems

11-12-2014

Anaerobic Treatment with BIOPAQ®

Willie Driessen

[email protected]

11 November 2014

11-12-2014

1. Introduction Paques

2. Applications

3. BIOPAQ© Anaerobic technologies

4. References

Presentation

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• Privately owned company

• Founded in 1960

• Number of employees : ~350

• Business Units in Netherlands, China, Brazil, India, NA

• Worldwide presence through network of 20 partners

• Innovative biological applications for wastewater and gas

Who is Paques?

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• Process design

• Engineering

• Manufacturing

• Contracting

• Construction

• Research & Development

• Laboratory services

• Pilot testing

• Consultancy

• After Sales Service

Paques’ Services

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Lab Testing

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Pilot testing

7

“Application of microorganisms from nature in our high rate reactors”

Revitalizing Resources

Know how area Application Products

Carbon ANAEROBIC & AEROBIC

WASTE WATER TREATMENT

BIOPAQ®IC

BIOPAQ®UASB+

BIOPAQ®AFR

BIOPAQ®UBOX

CIRCOX®

Sulphur (BIOGAS)

DESULPHURISATION

THIOPAQ®

BIODESOX®

Nitrogen & Phosphate NITROGEN REMOVAL

PHOSPHORUS RECOVERY

ANAMMOX®

PHOSPAQ™

ASTRASAND®

Metals &

Chemicals

METALS RECOVERY

SULPHIDE PRODUCTION

SULPHATE REDUCTION

CHEMICALS RECOVERY

THIOTEQ™

SULFATEQ™

BIOMETEQ™

IONPAQ™

Separation

BIOFILTRATION AND

SOLIDS REMOVAL

MEMBRANE FILTRATION

ASTRASAND®

ASTRASEPARATOR®

Paques’ Technologies

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more than 1,000 plants in

more than 60 countries in

the following sectors:

• Pulp and Paper

• Beer and Beverages

• Food

• Distilleries

• Chemical industry

BIOPAQ© Anaerobic References

10

But also other sectors:

• Municipalities (Sewage)

• Pharmaceutical industry

• Chemical industry (organic/inorganic)

• Metal and Mining

• Municipalities

References

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Integrated Effluent Treatment Plant

Conditioning tank IC Reactor

Aeration

Water storage tank

Secondary clarifier

Aeration basins

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Combined Anaerobic-Aerobic Treatment

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Biogas to

Steam boiler

or CHP

Pure Water

for

cleaning

ADVANCED PURIFICATION (Membranes)

BIOLOGICAL TREATMENT (Anaerobic/Aerobic)

PRE-TREATMENT (Screening, Equalisation,

Neutralisation)

Recovery of Resources

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Completely Stirred Tank ReactorsGas Gas

BVF / Lagoon CSTR / Contact Process

Anaerobic FiltersGas Gas

Sludge Bed ReactorsGas Gas

UASB Hybrid

Gas

Expanded Sludge Bed Reactors

Gas

Gas

Fluïdized bed Conventional EGSB IC

Overview of anaerobic

reactor systems

18

Volumetric Loading Rate1

(kg COD*/m³.d)

Average Reactor Volume2

(m³/ton COD)

Hydraulic Retention Time

(h)

CSTR lagoon 0.1 – 1 1800 36 – 100

CSTR contact process

1 – 5 333 24 – 72

UASB 5 – 15 100 4 – 36

EGSB 10 – 23 60 2 – 24

IC 15 - 30 44 2 - 24

1 COD as biodegradable 2 for approximate comparison only

Typical design parameters anaerobic reactors

Various BIOPAQ©reactors to fit specific customer needs

BIOPAQ®

IC

BIOPAQ®

AFR

BIOPAQ®

UASB+

BIOPAQ®

UASB

20

Granular Biomass

21

Biomass controll Granular Biomass Seeding & Harvesting

22

Biomass in AFR

up to 25 kg TSS/m3

• Upflow Sludge Bed

• 3-Pase Separator

• Modular system design

• Limited reactor height

BIOPAQ®UASB

• Upflow Sludge Bed

• 3-Phase Separator

• Suitable for retrofitting

• Building into existing assets

BIOPAQ®UASB+

25

BIOPAQ© UASB/UASB+

Brewery

Beverage

Zink refinery

Papermill

Dairy

26

• Upflow Sludge Bed

• 2 Stage 3-Phase Separator

(superior biomass retention)

• Self regulated Internal Circulation

(extra enhanced mixing biomass)

• Small footprint

BIOPAQ®IC

27

BIOPAQ© IC

Paper mill

Food factory

Brewery Chemical Distillery

28

• Digestion of Oils & Fats & Proteins

• Completely mixed reactor type

• Integrated Flotation

• Compact Reactor Design

• Floculent Biomass

BIOPAQ© - AFR

29

Industrial examples:

• Dairy/Ice cream

• Vegetable oils

• Food industry

• Food liquid transport

• Slaughterhouse/Rendering

Influent:

• COD : 7 - 70 g/l

Applications BIOPAQ© AFR

30

BIOPAQ® AFR

31

• Upflow Sludge Bed

• Combined anaerobic-aerobic treatment

• No odour emission

• Sewage and Industrial

BIOPAQ®UBOX combined anaerobic-aerobic treatment

32

BIOPAQ®UBOX combined anaerobic-aerobic treatment

20,000 pe 11,000 pe

50,000 pe Distillery

33

BIOPAQ© SIZE to accommodate for 1,000 – 200,000 kg/d

34

AGRO-FOOD

INDUSTRY

BEVERAGE ALCOHOL

DISTILLERY

PULP & PAPER

MISCELLANEOUS

Sugar

Potato

Starch

Yeast

Pectin

Citric acid

Cannery

Confectionery

Fruit

Vegetable

Dairy

Bakery

Beer

Malting

Soft drink

Fruit juice

Wine

Coffee

Sugar cane juice

Sugar cane molasses

Sugar beet molasses

Grape wine

Grain

Fruit

Recycle paper

Mechanical pulp

NSSC

Sulphite pulp

Straw

Bagasse

Chemical

Pharmaceutical

Sludge liquor

Municipal sewage

Landfill leachate

Acid mine water

AGRO FOOD INDUSTRY

BEVERAGE DISTILLING INDUSTRY

PULP & PAPER MISCELLANEOUS

Sugar Cannery Soft Drink Sugar Cane Juice

Recycle Paper

Chemical

Potato Citric Acid Beer Sugar cane Molasses

Mechanical Pulping

Pharmaceutical

Starch Pectin Malting Sugar Beet Molasses

Semi-Chemical NSSC

Sludge Liquor

Vegetable Yeast Fruit Juice Wine Chemical Pulping Municipal Sewage

Fruit Cheese Wine Grain Bagasse Acid mine water

Confectionery Bakery Coffee Fruit Landfill leachate

… … … … … …

Applications BIOPAQ®

35

Fit for Purpose

Experience in the Industry