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An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

Jul 03, 2018

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Page 1: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

1

An Introduction To“FIELDBUS”

Page 2: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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• Control

What Should The Control System Do?

• Historian• Monitoring

Page 3: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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• FCS (Field Control Systems)

• DDC (Direct Digital Control)

• DCS and PLC (Distributed Control Systems)

• Pneumatics

Evolution Of Control System Architecture

Page 4: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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• The Need Of More Decentralization

• The Unique Needs Of Process

• Bus Power• Intrinsic Safety• The Ability To Communicate Long Distances

• Lack Of Interoperability

DCS & PLC Disadvantages

Page 5: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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• Digital• Bidirectional (Half Duplex)

• Serial

• Multidrop

• Open (DD)• Interconnectivity

• Interchangeability• Interoperability

FIELDBUS

Page 6: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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FIELDBUS Architecture• Host Level

• Linking Devices

• Field Level• Sensors• Actuators

• Linker (Coupler)• Bridge

• Controller• Engineering Tools

Page 7: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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FIELDBUS Capabilities• Host Level

• Linking Devices

• Field Level• Intelligence• Redundancy

• Asset Management

• Redundancy• Advanced Control

• Redundancy

Page 8: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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Solutions

• Intelligent Devices HART

• IEC& ISA

Page 9: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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Speed FactorReliabilityDistance Factor

Other Groups

Page 10: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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Fisher-Rosemount & EMERSONABB

Page 11: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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Terminology

Page 12: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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Topologies

• Bus With Spurs

• Daisy-Chain

• Tree (Star)

• Combination Off All

Page 13: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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Cable Type Max. LengthA: Twisted-pair with Shield

1900 mB: Multi-twisted-pair with Shield

1200 mC: Twisted-pair without Shield

400 mD: Multi-core without Shield

200 m

Cable type versus segment length

Page 14: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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• Network

CONFIGURATION

Page 15: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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• Network

• Device

CONFIGURATION

Page 16: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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• Network

• Device

• Control Strategy

CONFIGURATION

Page 17: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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1- Identification 2- Modeling3- Control Scenario4- Planning5- Installation 6- Commissioning 7- Operation

ENGINEERING & DESIGN

Page 18: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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1- Choosing a Bus Standard

2- Selecting Devices

3- Designing Segments

4- Wiring (Topology)

5- Configuration

6- Documentation

PLANNING

Page 19: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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FOUNDATION FIELDBUS Protocol

HART Protocol

Page 20: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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• How It Works?Master / Slave

• Device Type: Master

Slave Burst Mode Slave

Page 21: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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• Topology Point-to-Point Multidrop

Page 22: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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• HART Layers

Page 23: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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• Physical Layer (Bell 202)

Page 24: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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• HART Protocol Rules

Page 25: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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• HART Commands

Page 26: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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FOUNDATIONTM Fieldbus H1 Technology Introduction

Page 27: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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The H1 FOUNDATION™ Fieldbus Model

Page 28: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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What Does FOUNDATION™ Fieldbus Do?

Fieldbus wire

Moves data from

here to there

Controls, alarms

Ensures secure

communication

Connects to the

wires here

Page 29: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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H1 Physical Layer : IEC 61158-2

Page 30: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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H1 Communication StackData Link Layer

• Device Type• Scheduled Communication

Page 31: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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H1 Communication StackData Link Layer

• Unscheduled Communication

Page 32: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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H1 Communication StackData Link Layer

• Unscheduled Communication

• LAS (Link Active Scheduler)

• CD (Compel Data) Schedule

• Token Passing• Data Link Time Synchronization• Live List Maintenance

• LAS Redundancy

Page 33: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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H1 Communication StackFieldbus Access Sublayer (FAS)

• VCR Type (Virtual Communication Relationship)

• Client / Server VCR Type

• Report Distribution VCR Type

• Publisher / Subscriber VCR Type

Page 34: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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H1 Communication StackFieldbus Access Sublayer (FAS)

• VCR Type (Virtual Communication Relationship)

Page 35: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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H1 Communication StackFieldbus Message Specification (FMS)

• VFD (Virtual Field Device)

• Communication Service

• Message Format

• Protocol Behavior

Page 36: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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H1 Communication StackFieldbus Message Specification (FMS)

• VFD (Virtual Field Device)

Page 37: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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H1 User Application

• Resource Block

• Transducer Block

• Function Block

• Device Descriptions

Page 38: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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H1 User Application

• Device Descriptions (DD)

Page 39: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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H1 System Management

• Function Block Scheduling

• Device Address Assigning

• Application Clock Distribution

• Find Tag Service

Page 40: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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Foundation Fieldbus H1Architecture

Page 41: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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• Interoperability• Greater System Functionality

• Simplicity• Accuracy

• Decentralized Function• Asset Management• Multiple Variable I/O

• Diagnostics

Fieldbus Benefits

Page 42: An Introduction To FIELDBUS”saba.kntu.ac.ir/eecd/Taghirad/theses/Fieldbus.pdf · • DCS and PLC (Distributed Control Systems) ... DCS & PLC Disadvantages. 5 ... ABB. 11 Terminology.

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• Discrete I/O and Control

• Cable breaks

• Controlling Device Fails

Fieldbus Doubts