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An der Schraube 21An der Schraube 21D - 03238 FINSTERWALDED - 03238 FINSTERWALDE
Germany Germany phone.: +49 (3531) 50 12 24phone.: +49 (3531) 50 12 24
fax: +49 (3531) 50 78 39fax: +49 (3531) 50 78 39mobil: +49 (172) 79 48 710mobil: +49 (172) 79 48 710e-mail: [email protected] : [email protected]
homepage: www.ferrotrade.dehomepage: www.ferrotrade.de
fromfrom
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* Planning and project development of foundries and associated plant and equipment
* Advice on foundry technology* Process optimization* Software and control solutions for foundries
◦ PPS FoundPlan ◦ Modules for the production automation and control ◦ Quality management and analysis ◦ Production data acquisition ◦ Documentation and visualization
* Procurement of casting capacities from China* Material efficiency advice* Management and strategy* Profitability analysis and financing* Enterprise acquisitions and disposal, and succession of operator
These are our areas of activities:These are our areas of activities:
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A modern enterprise is increasingly an information-processing system.
Joint utilization of available, central data is modern company management.
This information concept is based on Production Planning Software (PPS). It is a revolutionary concept for the organization and control of
operational processes.
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from incorporatingproduct-, model- and tool data and product working plans,
tooffers, calculations, incoming orders,
scheduling, planning, control,materials management,
quality control, laboratory,to
invoicing and creating delivery notes,with many helpful, practical functions.
fulfils all requirementsfulfils all requirements
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has a modular design andis available in seven versions,
for:
Sand castingSMALL VersionSTANDARD VersionBIG Version
Permanent-mold casting-/die casting foundries Centrifugal casting foundries Blacksmith’s operations Processing plants
Always with or without subsequentmechanical processing
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is build up from modules and can therefore be adapted effortlessly to particular operational structures.
is particularly suited to foundry-specific requirements.
functions with optimized data quantities, and is characterized by its practical software structure
comes with suitable interfaces in order to communicate with other software programs (FIBU; BDE; scale; laboratory).
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Hardware - requirementsHardware - requirements » Intel Pentium III or higher» 3 GB RAM» 1 GB Hard Drive» Windows Server 2003» Windows Terminal Service
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provides the following advantagesprovides the following advantages
1. Increased capacity up to 15 percent by optimizing loads
of machines and other plant
2. Improved delivery reliability by meeting delivery
deadlines
3. Reduced personnel cost up to 50 percent in
administration
4. Lowered reject costs by 1 percent, through effective
quality management
5. Improved traceability of customer orders
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In the subsequent presentation, only the principal functions and modules of FoundPlan can be discussed.
*The data and names mentioned in the presentation are
fictitious examples and do not correspond to real, practical values.
*We would be pleased if this presentation has raised your interest, so that we can provide you with a quotation.
For this, we would demonstrate FoundPlan to you in more detail and within the framework of a more elaborate
presentation, free-of-charge.
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the menu structure to single software modules
FoundPlanFoundPlanmenu structuremenu structure
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FoundPlanFoundPlan
base data
master data
order administration
production
optional merchandise management
stock management
optional quality engineering
invoice/delivery note
statistics
help data
menu structuremenu structure
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FoundPlanFoundPlan
over pulldown menu to further submenus
menu structuremenu structure
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base database data
article data
work schedule
optional pressing tool only at pressure die-casting optional filling chamberonly at pressure die-castingmaterial
raw material
document archives
optional merchandise
menu structuremenu structure
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base data base data
searching and filter functions
index cards with all relevant data
button for help forms
prints of reports table with all articles
articlearticle
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base data base data
article data
pattern data
piece list
surchages
core work schedule
moulding work schedule
grinding/processing
offers
index cards with all relevant data
articlearticle
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base data base data
assignment of more patterns or tools to an article
pattern status and availability
pattern plate-code
article * pattern/toolarticle * pattern/tool
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base data base data
pattern data
automatic calculation of the pattern stand times
article * pattern/toolarticle * pattern/tool
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base data base data
laying out cores
assigning machines
laying out work schedules to the machines
article * core datasarticle * core datas
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base data base data
pattern with code
assigning machines
laying out work schedules to the machines
article * moulding datasarticle * moulding datas
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base data base data
Recording of the material data
Depositing of recipe no. for an
electronic material
component composition
materialmaterial
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base database datamaterialmaterial
Reference values as a base for the examining
testimonials
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base data base data
Material component composition, in which is the circulation material as a difference on 1,000 kg per melt,
for until 4 recipe can be classed as. Calculation of the chemical analysis
material * components calculationmaterial * components calculation
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base data base data
calculation for the liquid material costs
per formula Base formula for calculation
is always recipe 2
material * components calculationmaterial * components calculation
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base data base data
Calculation material price increase surcharge to hand of the current commodity prices for recipe 2
material * MPIS - calculationmaterial * MPIS - calculation
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base data base data
List of everyone operations
Assigning to it cost centre and production group
Assigns, which operation shall be manufactured in
outsourcing.
work schedule listwork schedule list
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master datamaster data
customers
suppliers
phone-no/standard letter
machine data
document archive customer
optional agent/commissions
menu structuremenu structure
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master datamaster data
Searching and filter functions
prints of reports
index cards with all relevant data
table with all customers
customer datacustomer data
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master datamaster data
customers data
shipping address
contacts
customer - article
offer - order
delievery - invoice
Change of price
surcharge
index cards with all relevant data
empties
customer datacustomer data
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mater datamater data
Index card with customer - article relation
customer – article price
relation customer - articlerelation customer - article
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master datamaster data
basic priceIncrease in price
new basic price
surcharges material price increase surcharge energy price increase surcharge
relation customer - articlerelation customer - article
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order administartionorder administartion
offer with calculation
incoming orders
order backlog
menu structuremenu structure
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order administrationorder administrationofferoffer
Searching and filter functions
index cards with all relevant data
table with all offers
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order administrationorder administrationconvicting supply in orderconvicting supply in order
So a supply can be convicted in an order.
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calculationcalculationorder administrationorder administration
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order administrationorder administration
Searching and filter functions
index cards with all relevant data
table with all orders
incomming orderincomming order
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order administrationorder administration
Assigning the articles of the customer to the order
orderorder * laying out articlelaying out article
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order administrationorder administration
Selecting articles from the article list of the customer
orderorder * laying out articlelaying out article
production goods: Schulze & Schulze Co.KG
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order administrationorder administration
Laying out delivery dates and quantity for the article
orderorder * laying out articlelaying out article
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order aministrationorder aministration
Calculation of the output
Calculation of the production beginning for every operation/machine
calculation of the production beginningcalculation of the production beginning
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order aministrationorder aministrationincomming orderincomming order
Sending the order confirmation by e-mail and storage in the document archives
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Order data
All operations
Status moulding shop
Delivery notes
Invoives
The order status at a glance
order statusorder statusorder administrationorder administration
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productionproduction
optional CORE - planning
optional CORE - accounting
MOULDING - planning
MOULDING - accounting
optional PROCESSING - planning
optional PROCESSING - accounting
optional outsourcing
Production status
menu structuremenu structure
SMALL-version cleaning accounting
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productionproduction
Production day schedule with filter and sorting possibility to machine and material
production time period
molding box details pattern combinations in the box
MOULDING - planningMOULDING - planning
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productionproduction
Order backlog with the production beginning already calculated for every operation/machine
Capacitive exploitation of the machinepattern repair status
Box combination pattern combinations in the box and change on another machine
MOULDING – fine planningMOULDING – fine planning
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productionproductionMOULDING - planningMOULDING - planning
Report production schedule moldingseparated to molding lines/machines
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productionproductionMOULDING - planningMOULDING - planning
Report production order with all technological details and manufacturing times
Run card to the order with photos
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productionproduction
Box details with srap recording
Melt following
Accounting of the manufactured molding boxes
MOULDING - accountingMOULDING - accounting
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LagerverwaltungLagerverwaltung
STOCK - cast
STOCK - shipment
STOCK - overstocks
Optional STOCK - KANBAN
MenüstrukturMenüstruktur
Optional STOCK - Konsi
Optional processing
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warehouse managementwarehouse management
Table with articles these have a stock level.
Stock level with entrances and departures Assessment of the stock level
shipment stockshipment stock
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Release/scrap
Article statistic
Scrap quota
Pattern status
Laboratory/analysis
menu structuremenu structure
Preparing testimonial
testimonial archive
QC – help data
quality controllquality controll
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QC - releaseQC - releasequality controllquality controll
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include scrapinclude scrapquality controllquality controll
Include the internal and external scrap
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Table with articles with sorting and filter
function
Table with all srap to the current article with sorting and filter function to the fault ways
srap evaluation to time period
scrap – article statisticscrap – article statisticquality controllquality controll
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Choice of the fault groups to be examined
Table with all srap to the current article with sorting and filter function to the fault ways
srap evaluation to time period
scrap fault - statisticsscrap fault - statisticsquality controllquality controll
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melt - analysismelt - analysisquality controllquality controll
Melts
Analysis values to the melt
Mechanical values to the melt
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compiling the examining testimonialcompiling the examining testimonial quality controllquality controll
Compiling the examining testimonial
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delivery note and invoicedelivery note and invoice
Delivery note
invoice
Booking order up
Data export FIBUin finance accounting
menu structuremenu structure
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delivery note and invoicedelivery note and invoice
Table with all delivery notes
Delivery note details
Empties departure
delivery notedelivery note
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delivery note and invoicedelivery note and invoice
Table with all prepared to deliver orders
Delivery note details with order quantity, quantity which is delivered already and still open
laying out deliviery notelaying out deliviery note
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delivery note and invoicedelivery note and invoicedelivery notedelivery note
Report delivery note
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delivery note and invoicedelivery note and invoice
Table with all invoices with searching and filter function
Invoice details with all articles to the invoice
Invoice information with surcharges and reductions
The registrationIn-payments
invoiceinvoice
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delivery note and inoicedelivery note and inoice
Table with all customers with delivery notes already issued.
Invoices can delivery note details to the be prepared.
Calculation of the invoice amounts
laying out invoicelaying out invoice
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At interest, you consult our representations or directly to FerroTrade
GermanyFerroTrade
An der Schraube 21D – 03238 Finsterwalde
Contact: Ulrich Wackernagelphone: +49 (0) 35 31 50 12 24
fax: +49 (0) 35 31 50 78 39mobile: +49 (0) 172 794 87 10
Skype: ulliwacke-mail: [email protected]
homepage: www.ferrotrade.de
ItalyB4 Labs Srl
Via Palmanova 30 I – 20132 MILANO
Contact: Ing. Marko Cicala phone: +39 (02) 261 113 07
fax: +39 (02) 283 403 80 mobil: +39 (335) 838 48 60 e-mail: [email protected] homepage: www. b4labs.com
Denmark & Scandinavia NORDIC-CASTING
Egevej 12DK - 8680 RY
Contact: Jorgen Rollmannphone: +45 (8689) 38 55
fax: +45 (8689) 31 00e-mail: [email protected]
homepages: www.nordic-casting.com