Launching a new American manufacturi ng company for Wind Energy
Jan 19, 2015
Launching a new American
manufacturingcompany for Wind Energy
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Wind Energy will grow in 2011, uncovering a supply gap in global market for gearboxes; Recession obscures this gap with perceived over-capacity.
We are only American startup company in this space, will source tens of thousands of tons of high quality steel from U.S. companies, and directly hire more than a hundred machinists.
Team has +100 years combined experience in large gearbox business/market; and working closely with potential operating Partners, Customers & Steel Suppliers to take advantage of upturn.
Investment needed for high technology equipment and startup of state-of-art manufacturing for large wind turbine gears.
Our $11.6 million DOE Tax Credit (48c), and other various financing options and government incentives will offset Equity needed.
Vela Gear Systems – Executive Summary
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History – Thirteenth Century Wind & Hydro-Powered Mills
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History – 1885 (Cleveland) Charles Brush Wind Generator
Source: History of Wind Energy in America
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History – 1940’s (Vermont) Smith-Putnam Wind Turbine
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Americas Europe Asia
9,000 Megawatts or3,600 Turbines
Larger Turbines Repower + Offshore
40 GW or 20,000 Wind Turbines will be installed Globally every year,this demand exceeds Global capacity for large precision machined
parts like gearboxes and all gearbox components
8,400 Megawatts or4,700 Turbines
mostly Land Based
20,000 Megawatts or 10,000 Turbines
Very rapid growth
Global Wind Turbine Installations – 40GW Annually
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Global Wind – Annual / Cumulative Capacity (Megawatts)
400,000
300,000
200,000
100,000
0
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North American could be the “Saudi Arabia of Wind”
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Jet StreamNorth AmericanWind Fields
Ro
cky
Mo
un
tain
s
North American Geological Wind Energy Resources
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WTG (Nacelles)
Gearbox
Gens
Blades
Bearings
Castings
Towers
0 2,000 4,000 6,000 8,000 10,000
Megawatts
Dom
estic
Man
ufac
ture
dW
ind
Tur
bine
Com
pone
nts
Imports into North America for Wind
Impo
rted
Com
pone
nts
2009
2008
Gearboxes
Castings
Nacelles
2011
Generators
Blades
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TotalInstalled
Turbines
5,073
3,148
1,373
4,656
6,205
North American Wind Installations (Number of Turbines)
ForecastedInstallations
5,1954,885
5,825
Source: VGS Management analysis from AWEA and open press releases
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U.S. Wind Energy Growth – Market Drivers
ARRA Incentives
National RES
State RPS
BP Gulf Oil Leak
Power Demand
No PPA’s
Developers Slow
Suppliers Slow
No Energy Policy
U.S
. Win
d In
stal
latio
ns (
Meg
awat
ts)
?
Source: Emerging Energy Research
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U.S. Installation Forecast by Turbine Size
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Wind Turbine – Components
1515
GE Energy45%
Vestas18%
Siemens16%
Gamesa9%
Suzlon4%
Clipper1%Mitsubishi
7%
New American Manufacturing Plants
Vestas Colorado
Siemens Kansas
Gamesa PA, TX, MN
Nordex Arkansas
Acciona Iowa
Mitsubishi Arkansas
Wind Turbine – North American Market Share in 2008
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Wind Turbines – How Big?
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Wind Turbines – How Big?
Standard1.5 MWTurbine
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1987 1999 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006
Wind Turbine – Size is Increasing
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“The Heart of Wind Turbines” – the Main Drive Gearbox
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Jobs – Machining Large Components (Rotor Hubs)
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Jobs – Large Equipment and Assembly (Gearboxes)
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Jobs – Engineering and Manufacturing Precision Parts
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Jobs – Steel Forming, Forging, Rolling
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Jobs – Steel Ring Rolling
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More Jobs – Steel needed for Wind Towers, Bearings, etc.
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Vela’s Founder Visits Chinese Manufacturers
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Wind FieldsSkilled
Workers
Job Location = Wind + Skilled Workforce
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USA?
Europe?
Asia?
Where will Machines of the Future be Designed & Made?