EXECUTIVE SUMMARY BAMUL is India’s no.1 milk diary. It processes the milk and supplies milk all over the Bengaluru city. It also gives chance to students of BBA, B.Com, M.Com, MBA etc. to do their implant study and project report on their company. It consists of departments such as Marketing, Finance, Production, Purchase, Administration, Quality control etc which is well maintained and well organized. In BAMUL, Purchase department places the tenders for purchase of raw materials through advertisements and then selects the suppliers and purchases the raw materials from suppliers and sends it to stores department for storage. Marketing department also has a main part in selecting the suppliers for the purchase of materials. In BAMUL, Production department assembles the parts for the production of finished goods according to the supply of raw materials. The finished goods are tested in quality control department and then stored in stores. In BAMUL, Marketing department carries all the marketing and promotional strategies to market their product. It has a 1
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EXECUTIVE SUMMARY
BAMUL is India’s no.1 milk diary. It processes the milk and supplies milk all over the
Bengaluru city. It also gives chance to students of BBA, B.Com, M.Com, MBA etc. to do
their implant study and project report on their company.
It consists of departments such as Marketing, Finance, Production, Purchase,
Administration, Quality control etc which is well maintained and well organized.
In BAMUL, Purchase department places the tenders for purchase of raw materials
through advertisements and then selects the suppliers and purchases the raw materials
from suppliers and sends it to stores department for storage. Marketing department also
has a main part in selecting the suppliers for the purchase of materials.
In BAMUL, Production department assembles the parts for the production of finished
goods according to the supply of raw materials. The finished goods are tested in quality
control department and then stored in stores.
In BAMUL, Marketing department carries all the marketing and promotional strategies to
market their product. It has a strong and well maintained distributing channel, with the
help of which it supplies its products to consumers on time.
In BAMUL, Finance department does all the billing and auditing work, maintains the
accounts of the suppliers and other members properly. Budget is prepared regularly. It
calculates the salaries of employees and the admin department makes the payment and so
on.
In BAMUL, Human resource department carries the functions like training and
development of the employees of the company, preparing human resource planning,
recruitment and selection etc.
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INTRODUCTION TO STUDY
As it is a part of our 3rd semester BBA, the study involves the organizational structure
and functioning of various departments. It explains in practical about the functioning of
various departments such as Purchase department, Finance department, Production,
Marketing, Human resources and so on. It gives an exposure of Corporate world. Study
in BAMUL explains the entire procedure of Milk processing till the stage of selling to the
final customer.
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INDUSTRY PROFILE
The highest milk producer in the entire globe – India boasts of that status. India is
otherwise known as the ‘Oyster’ of the global dairy industry, with opportunities galore to
the entrepreneurs globally. Anyone might want to capitalize on the largest and fastest
growing milk and mil products' market. The dairy industry in India has been witnessing
rapid growth. The liberalized economy provides more opportunities for MNCs and
foreign investors to release the full potential of this industry. The main aim of the Indian
dairy industry is only to better manage the national resources to enhance milk production
and upgrade milk processing using innovative technologies.
Potential for investment in the dairy industry Some areas of Indian dairy industry can be
toned up by the evocation of differentiated technologies and equipment from overseas.
These include:
1. Raw milk handling: The raw milk handling needs to be elevated in terms of
physicochemical and microbiological properties of the milk in a combined
manner. The use of clarification and bactofugation in raw milk processing can aid
better the quality of the milk products.
2. Milk processing: Better operational ratios are required to amend the yields and
abridge wastage, lessen fat/protein losses during processing, control production
costs, save energy and broaden shelf life. The adoption of GMP (Good
Manufacturing Practices) and HACCP (Hazard Analysis Critical Control Points)
would help produce milk products adapting to the international standards.
3. Packaging: Another area that can be improved is the range of packing machines
for the manufacture of butter, cheese and alike. Better packaging can assist in
retaining the nutritive value of products packed and thus broaden the shelf life. A
cold chain distribution system is required for proper storage and transfer of dairy
products.
4. Value-added products: There's vast scope for value-added products like desserts,
puddings, custards, sauces, mousse, stirred yoghurt, nectars and sherbets to
capture the dairy market in India.
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The Indian dairy industry has aimed at better management of the national resources to
enhance milk production and upgrade milk processing involving new innovative
technologies. Multinational dairy giants can also make their foray in the Indian dairy
market in this challenging scenario and create a win-win situation for both.
India's Milk Product Mix
Fluid Milk 46.0%
Ghee 27.5%
Butter 6.5%
Curd 7.0%
Khoa (Partially Dehydrated Condensed Milk) 6.5%
Milk Powders, including IMF 3.5%
Paneer & Chhana (Cottage Cheese) 2.0%
Others, including Cream, Ice Cream 1.0%
Overview of the Indian Dairy Sector
The country is the largest milk producer all over the world, around 100 million
MT
Value of output amounted to Rs. 1179 billion (in 2004-05) (Approximately equals
5. Placing before the purchase committee for decision if the total purchase value
exceeds Rs.25,000/- and then obtaining approval of the Managing Director.
Below Rs.25,000/- direct approval from the Managing Director and also
depending upon the situations.
6. Placing purchase order/ work order.
7. Quality checking after receipt of the material.
8. Acceptance.
9. Payment as per terms and conditions.
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=>MATERIAL VALUE MORE THAN A LAKH:
Document required: Indent, note approved by the Managing Director
with IBP.
Steps involved while placing the order:
1. Submitting Tender Notification to the Tender Bulletin Officer Govt. of Karnataka
for approval to invite the Tenders.
2. Inviting tenders through reputed news papers.
3. Opening of Tender Technical Part-I.
4. Preparing of evaluation report for Part-I by Tender Bid Appraisal Committee.
5. Evaluation/ review of Tender Technical Part- I by tender inviting authority
committee.
6. If the Technical Tender passes by the Tender inviting authority committee
commercial Tender Part- II will opened.
7. Preparing comparative statement of the commercial offer to identify the L-I.
8. Rate Negotiation with L-I.
9. Preparing proceedings of the tender inviting authority committee meeting and got
it approved by the Board.
10. Placing Purchase Order/ Work orders.
11. On receipt of material quality checking and acceptance.
12. Payment as per terms and conditions.
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Functions of Purchase Department:
Evaluating and Rating of suppliers.
Selecting of suppliers.
Finalization of terms of purchase.
Placement of purchase orders.
Follow-up
Approval of payments to suppliers.
PRODUCTION DEPARTMENT
Hierarchy:
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Manager
Deputy Manager
Assistant Manager
Technical Manager
Diary Supervisors
Diary Operators
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40-50
8
15
20
Roles and Responsibilities of PRODUCTION MANAGRER
The role of production managers is to coordinate the resources and activities required to
produce milk and milk products.
RESPONSIBILITIES
Planning the production schedule within budgetary limitations and time
constraints.
Assembling and controlling production process.
Inspecting samples of finished goods and recording defects
Working out the human and material resources needed
Estimating costs and setting the quality standards
Monitoring the production processes and adjusting schedules as needed
Selection and maintenance of equipment
Monitor product standards
Working with managers to implement the company's policies and goals
Ensuring that health and safety guidelines are followed
Supervising and motivating a team of workers
Reviewing the performance of subordinates
Identifying training needs
Roles and Responsibilities of DEPUTY PRODUCTION MANAGRER
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Helpers 10-15
To assist the Production Manager and ensure proper production of milk and milk
products
Roles and Responsibilities of ASSISTANT PRODUCTION MANAGRER
To assist the Production Manager and Deputy Manager and ensure proper production of
milk and milk products
Roles and Responsibilities of TECHNICAL PRODUCTION MANAGRER
To look after all technical issues in the production department and assist Production
Manager in such issues.
Roles and Responsibilities of DIARY SUPERVISORS
To supervise the work of Diary operators and Helpers in the production of milk and milk
products
Roles and Responsibilities of DIARY OPERATORS
To control the flow of production process .i.e. from procurement of milk, processing it
and producing milk products and also packaging.
Roles and Responsibilities of HELPERS
They help the Diary Operators in their work and all other small work required in
production department
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INTROCUCTION
Production Department of BAMUL is the most important and largest department in the
organization performs the function of processing the milk and transforming the raw
materials into finished goods with the help of 5 M i.e. Men, Material, Money, Machine
and MILK.
BAMUL has well established production department maintained by the production
manager with help of deputy manager and assistance of assistant manager. The whole
process of processing milk is totally computerized. The whole process is carried on by
computers.
OBJECTIVES:
Execute co-ordinate, organize and monitor the production activities.
Increase the input as far as possible.
Decrease the cost of production and wastages in production as much as possible.
Ensure process, control and quality of products manufactured.
Also ensure that the production meets the planned requirements within stipulated
time.
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PRODUCTION PROCESS
First of all the milk is collected from farmers by the Milk Co-operative Societies which is
set by the BAMUL for collecting milk. From here the processing of milk starts. It is
processed to preserve the life of the milk, as we know that the life of milk is only 6 hrs.
There are four steps of processing the milk.
1. Chilling:
The milk collected is sent to the chilling centre, the milk is immediately
chilled to 4-6 degree C and stored in storage tanks.
2. Quality Check:
The chilled milk is brought in the company in tankers which is tightly
packed. The quality centre tests the milk and verifies the result. The result
received by chilling centre should tally with the result obtained by quality
check. Even if there is slightest difference in the result, the whole tank of
milk is rejected.
3. Pasteurization:
The milk is then pasteurized. The pasteurization is usually done in two
ways. One is by LTLT (Low Time Long Temperature) method, which is
done by heating the milk at 63 DC and another method is HTLT (High
Time Low Temp), which is done by heating the milk at 72 degree C for 15
to 20 seconds. BAMUL uses the second method. After heating the milk
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and holding it for 15 seconds the milk is rapidly cooled at the temperature
of 7 degree C. Pasteurization helps in protecting the milk from attracting
bacteria due to the rapid cooling of milk after heating. Therefore it is
healthy to drink pasteurized milk.
4. Standardization:
Next process is standardization, here required amount of Fat and SNF is
added. This is done because one cannot drink the milk directly collected
from breeds of cow and buffaloes as it may differ in its composition. To
uniform the composition of milk standardization is done. In plant there are
3 Standomat to mix the nutrients.
5. Packing:
The milk is now packed in plastic pouches/ tetra packs /bulk vending etc.
There are 60 machines which helps in packing 16 lakh packets per day.
Then it is sent to cold storage until dispatching to market.
In BAMUL production department works 24/7 with different shifts to maintain the
quality of the milk and supply us good quality and fresh milk.
FUNCTIONS:
Procurement of raw material.
Maintain and produce standard quality products
Produce zero bacteria milk.
Maintaining and trying to reduce cost of production
Using of advanced technology
Maintain inventory of both raw materials and finished products
Produce different quality products to meet the market needs and wants
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PRODUCTION OF MILK
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MILK IS UNLOADED TO RAW MILK SILOS (4 SILOS WITH A CAPACITY OF 1 LAKH LITRES)
EACH TANKER IS WEIGHTED AT THE WEIGH BRIDGE & THE SAMPLE MILK IS TESTED IN ELECTRONIC FAT TESTER
HEATING AT 78 DEGREE C AND MAINTAINED AT 45 DEGREE C
CHILLING OF MILK AT 5 DEGREE IN PASTEURIZE
AFTER PROCESSING, THE MILK IS CONVERTED INTO 4 TYPES OF MILK I.E. FCM, TM, CTM AND HCM
NEXT THE MILK IS SENT FOR PACKING SECTION FOR PACKAGING.
HMST WHERE PASTEURIZED MILK IS STORED
DISPATCHING SECTION, MILK IS KEPT AT 5 DEGREE C IN THE COLD
PRODUCTION OF BUTTER
PRODUCTION OF GHEE
CREAM TANKS AT 10DC
CONTINUOUS BUTTER MAKINGBUTTER
PACKED AND STORED IN DEEP FREEZERS AT 20DC
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RAW MILK PRE- HEATED TO 40-50 DC CREAM SEPARATOR CREAM
PASTEURIZERS
BUTTER MELTED AT 120-130 DC
BUTTER OIL
GHEE BOILER 115-120DC
‘
MARKETING DEPARTMENT
Hierarchy
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CLARIFICATION
PACKED AND STORED
Roles and Responsibilities of MARKETING MANAGER
The role of marketing manager is to develop the firm’s marketing strategy in detail. And
sell milk and milk products
Deputy Manger
Zone DMOffice DM Office (Trans) DM
Market Officer Senior
Dispatcher
Assistant Manager Accounts
Officer
Dispatchers Case workers
Marketing supervisor
Superintend
Clerks/ Case workers
Helpers
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Manager
RESPONSIBILITIES
To achieve marketing goals so as to achieve organizational objectives by higher
sales
With the help of subordinates, including product development managers and
market research managers, he estimates the demand for products and services
offered by the firm and its competitors.
He identifies potential markets—for example wholesalers, retailers, government,
or the general public.
He develops pricing strategy to help firms maximize profits and market share
while ensuring that the firm’s customers are satisfied.
In collaboration with sales, product development, and other managers, he
monitors trends that indicate the need for new products and services, and he
oversees product development.
He works with advertising and promotion managers to promote the firm’s
products and services and to attract potential users.
Roles and Responsibilities of DEPUTY MARKETING MANAGER
To assist the Marketing Manager and ensure proper distribution of milk and milk
products
Roles and Responsibilities of OFFICE DEPUTY MARKETING MANAGER
He takes care of all paper work directed by Marketing manager and also does the
tasks delegated by marketing manager.
Deals with retailer’s, wholesaler’s and customer’s problems
Roles and Responsibilities of MARKET OFFICER
To assist the Deputy Manager regarding complaints, supply mistakes etc. and look after
superintendent’s work
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Roles and Responsibilities of SUPERINTENDENT
To supervise work of retailers, regarding sales, payments, extension, appointing
etc.
They report regarding all types of complaints regarding mistakes in supply, indent
etc to Market officer.
Roles and Responsibilities of CLERKS/ CASE WORKERS
They receive orders from retailers and make the products available for dispatching and
prepare other all paper works concerned to retailers and marketing department.
Roles and Responsibilities of OFFICE TRANSPORT DEPUTY MANAGER
He looks after all the dispatching work. To check whether all packages are properly packed and sealed or no. To check whether the quantity of materials matches with the order given by
retailers
Roles and Responsibilities of SENIOR DISPATCHER
They supervise the work of dispatchers.
Roles and Responsibilities of DISPATCHER
They do the loading of material in the vehicles of vehicle staff in the company premises
Roles and Responsibilities of ACCOUNTS OFFICER
He takes care of billing of vehicle staffs for transportation of goods and other financial
things of marketing department.
INTRODUCTION
Marketing department is required to help to reach the products produced by the diary to
the consumers. In each organization it is one of the most important departments which
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takes care of marketing and supply of the products. It also handles the customer
problems.
BAMUL has a well established marketing department controlled by the Marketing
Manager, who takes care of marketing and selling of milk and milk products. He is
responsible for preparing plans, strategies for selling to the target market in order to
achieve the organizational objectives by achieving marketing goals. He also forecasts the
demand for their products in the market.
BAMUL is mainly marketing the milk and milk products. It gives priority to selling of
milks and curds to the consumers and in addition it produces many milk products. It is
the one company which is solely dedicated to customer satisfaction than earning profit by
supplying pure, non-contaminated, good quality milk. Most importantly BAMUL is a
“No Profit No Loss” organization. Bamul has 86% market share.
The marketing department is always an open ear for customer problems. It analysis the
problem in detail and provide best solution to the customers. May it be the price or
miscommunication between retailer and customer or any problems of retailer etc. It’s
priority is to solve the customer problems and see that it doesn’t occur again.
OBJECTIVES
The primary objective of marketing is to satisfy the customer to organize the sales
department in well mannered because “ CUSTOMER IS THE KING OF MARKET”.
To provide utmost satisfaction to the customers
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To create market awareness and preference for nandini
Customer retention
Balance the demand and supply of milk products
Prepare sales budget
Formulate strategies to compete with it competitors
Always ensure position of nandini as market leader in milk
Achieving the sales target set in integrated business plan union
Customer complaint re addressed within 12hrs
Improving the customer satisfaction index
Meeting the needs of channel members
MILK DISTRIBUTION
Milk is distributed twice in a day in 3 ways.i.e
1) regular routes
2) TCD (transport cum distribution)
3) Cash and carry routes
MORNING
Through regular routes, in the morning milk is carried by 152 routes and 11 cash
and carry. Daily morning approx 5.7 lakh litres of milk are distributed and 70,000 kgs
curds.
AFTERNOON
Milk is carried by 37 routes and 5 cash and carry routes. Total sales in the
afternoon is approx 1, 11,000 liters of milk and 73,000 kgs curds and through TCD-
96,000 liters milk is distributed.
The orders are placed by retailers for the milk and milk products. Marketing department
receives the orders and supplies as per the orders received. There are 50 dispatchers in the
company who supervises loading of milk and milk products within the company which is
done by vehicle staff. Retailers collect the milk and milk products twice a day.
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At present there are
1057 retailers
7 wholesale distributers
21 TCDs
28 milk parlours
34 franchise outlets.
Retailers are appointed on the basis of organization norms. Retailers are selected by
group decision. The retailers collect milk twice in a day from the diary. After the sale is
done, retailers remit the money from Banks. The retailers can involve in this scheme in
two forms.
Challan system:
The mode of getting into this scheme is by making a minimum deposit of
Rs.20, 000 the organization prepares daily bank challans based on their supply and bank
sends the paid challens through the courier to the diary. Accordingly, the retailers make
payment in concerned bank. If the retailers fails to remit the sales proceeds, the next day
the supply o milk is stopped and the necessary actions to be taken to recover the same.
Cheque Basis:
The mode of getting into this scheme is by making a minimum deposit of
Rs.50,000. The retailers will issue the cheques based on their supply, for the milk and
milk products. The same cheques will be presented by diary to the concerned banks for
realization of cash. If any cheque is bounced then the milk supply of the retailer will be
immediately stopped and necessary action is taken to recover the same.
Cash and carry:
They can get the milk and milk products by directly paying to vehicle staff.
Medium of promotion
Wall painting
Vehicle painting
Glow sign boards
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Tarpaulin carry bags
Banners
New milk parlour fabrication
Walk-in cold storage
Gifts to channel members
POP material
Mediclaim to channel members
Event sponsoring
New product launch
Dairies/ calendars to channel members
Children’s competition or cultural programmes
For maintaining cold chain the following things are given to the retailers-
Bottle coolers
Insulated boxes
FUNCTIONS
Conducts customer survey on interval basis to take feedback from the customers
on the quality of the milk and milk products.
Develops proper budget for advertising and sales promotion.
Plan the advertising campaign and make effective.
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Ensure proper functioning of sales and distribution channel.
Take required steps to improve the market share.
FINANCE DEPARTMENT
Hierarchy
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MANAGER FINANACE
GENERAL MANAGER
BILLS PAY ROLLS SALESAUDITP&I
DEPUTY MANAGER
DEPUTY MANAGER
ASST.MANAGER
ASST. MANAGER
ASST. MANAGER
ASST.MANAGER
Helpers
HelpersHelpers Helpers Helpers
INTRODUCTION
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Finance department is that part of the organization from where the funds are ascertained
to keep the business move on. It is like heart of the organization. It is the most important
part of any organization.
BAMUL’s Finance department is well-maintained and controlled by the general manager
of finance. He looks after the whole finance department and checks out whether each
employee is doing his duty properly or no and also sees that, there is no manipulation in
accounts or misappropriation of funds.
OBJECTIVES
To help in achieving the business results
To asses the working capital requirements
To protect the financial interest of the company
To monitor the budget and budgetary control
To invest the funds judicially
Monitoring the funds collection and payments
To identify and reduce the ideal funds
To maintain adequate funds to carry out the business
Controlling the in flow and out flow of cash
To see that the company never suffer from lack of funds
Functions of P&I
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It does weekly billing of milk purchase in two shifts at chilling centre and once in
a day at bulk milk cooling centre (720 center) and then payment is released
directly to the bank accounts of MPCs (DCS).
Payment of procurement contract charges for milk transportation from MPCs to
DCS and tanker contract bills from MPCs to main diary. It is fortnightly bills.
Bills pertaining to purchase of stores materials and input trading items required by
MPCs.
They maintain all the above in society/ individual accounts.
Payments per expenses under various schemes.
Role and Responsibilities of P&I people
The helpers will collect the bills from chilling centers, MPCs, DCS etc and will submit to
Assistant manager, the assistant manager then will check the bills and files it and submits
to Manager of finance for re- check and approval. The Finance manager will then send it
to General Manager for approval.
Functions of AUDIT SECTION
Preparation of IBP(Integrated Business Plan) once in 12 months and preparation
of monthly provisional P&L a/cs.
Preparation of Annual a/cs.
Finding of Income tax returns
Statutory audit of co-operative department
Submission of final a/cs to annual general body for approval
Seeking approval of annual general body for annual budget
Approval of financial a/cs.
Preparation and approval of statutory annual report.
Approval of Audit complaints report.
Role and Responsibilities of Audit people
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The helpers have to give necessary files and information required by assistant manager.
Assistant manager should prepare the IBP and other financial statements and send it to
Finance manager for checking and approval. The same is sent to General Manager for
approval and he’ll will submit it during board meeting to the chairman as to show the
financial status of company.
Functions of BILLING SECTION
Case workers process the bills and send to superintendent then to Asst. Manager
and to Deputy Manager for approval and then Payment are released by Managing
director.
They prepare annual budget which is called as Integrated Business Plan, where in
they declare the activity qualified, value it and prepares financial outlay on
monthly basis.
Purchase part a/cs are maintained by Bills.
All bills are subject to budgetary allocation
Budget is approved by members of BOD and in annual general meeting.
Function of PAY ROLLS
Payment of salary is based on employee based masters as given by admin and
daily attendance as per biometric attendance certificate. Monthly salary bill is drawn in