Parts Ordering Guidelines : Genuine Cummins Parts and service facilities are available all over India. There are more than 100 Cummins sales and service locations giving service support to the engines owned by you. Each distribution outlet is thoroughly equipped with technical data, factory trained mechanics, modern equipments and a full adequate stock of Genuine Cummins Parts. For quicker and better service, your parts requirements should be ordered from your nearest Cummins Distributer or Dealer. At any of the locations prompt, intelligent, courteous service is a basic trade-mark. Each is ready and eager to help in every possible way through personal contact or through the mail-at your convenience. The satisfactory ordering and receiving of parts by the purchase is greatly dependent upon the proper use of available information. In order that all avoidable errors may be eliminated, the following instructions are offered as the purchaser's guide: 1. Write your order clearly, using a typewriter if possible. 2. Be sure to list the correct part number. If in doubt as to the correct part number, state the model and serial number of the engine on which the part is to be used. Part numbers are usually located in various places on the part itself. 3. When possible, arrange your purchase order in part number numerical sequence. 4. Please specify shipping instructions, if any, preferable to you. 5. State your company name and shipping address clearly. Genuine Cummins Parts mean QUALITY : They're designed and engineered to fit best in your Cummins Diesel. Each part is made of the highest quality and accuracy-by the top craftsman of the trade. You can be sure a Genuine Cummins Part will fit better-do the job better-lessen the chances of costly breakdown. When you buy replacement parts, buy quality. Buy Genuine Cummins Parts. YOU OWN BEST... REPAIR WITH THE BEST No part of this manual may be copied, photocopied, reproduced, translated or stored in a retrieval system by any means electronic, mechanical or otherwise without prior permission in writing of Cummins India Limited, Kothrud, Pune 411038. Visit us at : www.cummins-india.com 1
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Parts OrderingGuidelines :
Genuine Cummins Parts and service facilities are available allover India. There are more than 100 Cummins sales and servicelocations giving service support to the engines owned by you.Each distribution outlet is thoroughly equipped with technicaldata, factory trained mechanics, modern equipments and a fulladequate stock of Genuine Cummins Parts.
For quicker and better service, your parts requirements shouldbe ordered from your nearest Cummins Distributer or Dealer.At any of the locations prompt, intelligent, courteous serviceis a basic trade-mark. Each is ready and eager to help in everypossible way through personal contact or through the mail-atyour convenience.
The satisfactory ordering and receiving of parts by thepurchase is greatly dependent upon the proper use ofavailable information. In order that all avoidable errors may beeliminated, the following instructions are offered as thepurchaser's guide:
1. Write your order clearly, using a typewriter if possible.
2. Be sure to list the correct part number. If in doubt asto the correct part number, state the model and serial
number of the engine on which the part is to be used.Part numbers are usually located in various places on thepart itself.
3. When possible, arrange your purchase order in partnumber numerical sequence.
4. Please specify shipping instructions, if any, preferable toyou.
5. State your company name and shipping address clearly.
Genuine Cummins Parts mean QUALITY : They're designed andengineered to fit best in your Cummins Diesel. Each part ismade of the highest quality and accuracy-by the top craftsmanof the trade.
You can be sure a Genuine Cummins Part will fit better-dothe job better-lessen the chances of costly breakdown. Whenyou buy replacement parts, buy quality. Buy Genuine CumminsParts.
YOU OWN BEST... REPAIR WITH THE BEST
No part of this manual may be copied, photocopied,reproduced, translated or stored in a retrieval system byany means electronic, mechanical or otherwise withoutprior permission in writing of Cummins India Limited,Kothrud, Pune 411038.
Visit us at :www.cummins-india.com
1
Engine Model Engine Serial No.
MFG Make Model Chassis No.
Fuel Pump Assembly No. Injector No.
Belt, Fan Belt, Water Pump Belt, Gen
Element, Fuel Filter Full Flow Lub. Filter
Air Cleaner By-Pass Lub. Filter
Special Equipment
P.S.I.L. Distributor
Since improvements are made from time to time contentsin the parts catalog are subject to change without notice
CUSTOMER SERVICE INFORMATIONThis parts catalog contains parts information.
Part numbers appearing in ( ) against production part no. are available service part nos. Please place order forservice replacement parts on bracketed part numbers only.
Parts / BMs marked with asterisk (* ) are not available for service. Only assemblies under which they are indentedare available for service.
Items marked with @ are not available for service. Please order on individual parts shown under these items.
2
PB2800046 00
Description Ref. Page Number
AAccessories, Fuel 5
Accessories, Fuel 6
Alternator 7
BBreather, Crankcase 8
Block, Engine 10,11
Bracket, Lifting 12
CCover, Cam Follower 13
Cover, Cam Follower 14
Cover, Front Gear 15
Cover, Cylinder Block 16
Cover, Valve 17
Coupling, Fuel Pump 18
Compressor Air 19
Compressor Air 20
Connection Air Intake 21
Connection Air Intake 22
Connection Air Intake 23
Connection, Air Intake 24
Connection, Water 25
Connection, Water Inlet 26
Connection, Exhaust Outlet 27
DDrive, Alternator 28
Drive, Fan 29
Drive, Fan 30
Damper Vibration 31
FFan Engine 32
Follwer Cam 33
Filter, Fuel 34,35
Flywheel 36
GGauge, Oil Level 37
Table of Contents
Parts Catalog pages are arranged in alphabetical order
4
HHead, Cylinder 39,40
Heather, Air Intake 41
Housing, Flywheel 42
Housing, Thermostat 43
LLube, Oil Cooler 44
Location Turbocharger 45
Lever, Rocker 47,48
MMotor, Starting 49
Mounting Cylinder 50
Mounting Starting 51
PPan, Oil 52
Pan, Oil 53
Panel Noise 54
Plumbing, Air Fuel 55
Plumbing, Fuel 56
Plumbing, Engine Vent 57
Plumbing Fuel Filter 58
Plumbing, Turbocharger 59,60
Pump Lubrication 61
Pump, Water 62
Performance Parts 63-66
Pump, Fuel Injection 67
TTurbocharger 68
Thermostat 69
Table of ContentsDescription Ref. Page Number
5
Parts indented are included in the part under which they are indented
Parts indented are included in the part under which they are indented
Ref.No.
Connection Air Intake
No. DescriptionPart Number Remark
Qty. perEngine
1 3919864 Screw, Hex Flange 4 M8 x 1.25 x 80
IC0971600
24
Parts indented are included in the part under which they are indented
Ref.No.
Connection, Air Intake
DescriptionPart Number RemarkQty. perEngine
1 3936641 Plug, Pipe 2 1/2 NPT2 3918109 Screw, Hex Flange Head Cap 8 M8 x 1.25 x 253 3920551 Cover, Intake Manifold 14 3914029 Gasket, Int Manifold Cover 1
IC9234
25
Parts indented are included in the part under which they are indented
Ref.No. DescriptionPart Number RemarkQty.
WO0901200
1 3900630 Screw, Hex Flange 2 M8 x 1.25 x 202 3912558 Gasket, Connection 13 3920123 Connection, Water 1 Alternate Part No.4080781
Connection, Water
26
Parts indented are included in the part under which they are indented
Ref.No.
Connection, Water Inlet
DescriptionPart Number RemarkQty. perEngine
1 4926999 Connection, Water Inlet 12 3906697 Seal, O Ring 13 3902460 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 25
WI9005
27
Parts indented are included in the part under which they are indented
Ref.No.
Connection, Exhaust Outlet
DescriptionPart Number RemarkQty. perEngine
1 3935338 Clamp, V Band 1
XSO900900
28
Parts indented are included in the part under which they are indented
Ref.No.
Drive, Alternator
DescriptionPart Number RemarkQty.
PCREH0259
1 3282699 Screw, Flat Head Cap 1 M10 x 1.5 x 72.52 3285098 Bracket, Belt Tensioner 13 3922900 Tensioner, Belt 14 3925186 Screw, Flat Head Cap 2 M8 x 1.25 x 255 3938693 Belt, V Ribbed 1
29
Parts indented are included in the part under which they are indented
Ref.No.
Drive, Fan
DescriptionPart Number RemarkQty.
PCRFA0521
1 3285949 Support, Fan Assembly 12 3901447 Screw, Hex Flange 1 M8 x 1.25 x 753 3902114 Screw, Hex Flange 3 M8 x 1.25 x 304 3935363 Pulley, Fan 1
30
Parts indented are included in the part under which they are indented
Ref.No.
Drive, Fan
DescriptionPart Number RemarkQty.
PCRFA0241
1 3900629 Screw, Hex Flange 4 M8 x 1.25 x 162 3902662 Nut, Hex Flange 4 M10 x 1.503 3931867 Stud 4 M10 x 1.5 Both Ends4 3935340 Clutch, Viscous Fan 1
31
Parts indented are included in the part under which they are indented
Ref.No.
Damper Vibration
DescriptionPart Number RemarkQty.
DA0902600
1 3903857 Screw, Hex Flange 4 M12 x 1.25 x 362 3914454 Damper, Vibration 1
32
Parts indented are included in the part under which they are indented
Ref.No.
Fan Engine
DescriptionPart Number RemarkQty.
PCRFN0135
1 4080728 Fan, Engine 1 22" Viscous Fan
33
Parts indented are included in the part under which they are indented
Ref.No.
Follwer Cam
DescriptionPart Number RemarkQty. perEngine
1 3931623 Tappet Valve 8
BP0971100
34
Parts indented are included in the part under which they are indented
Ref.No.
Filter, Fuel
PCRFF0112
35
Parts indented are included in the part under which they are indented
Ref.No.
Filter, Fuel
DescriptionPart Number RemarkQty. perEngine
1 3897331 Head, Fuel Filter 12 3903293 Nut, Regular Hexagonal 1 M16 x 1.50 Hex.3 3903546 Seal, O Ring 14 3903846 Seal, O Ring 15 3905860 Screw, Banjo Connector 16 3918191 Washer, Sealing 27 3925955 Adaptor, Filter Head 1 M16 x 1.50 (Both Ends)8 4080677 Gasket, Rectangular 1 Alternate Part No. 40806789 4080713 Fuel, Filter 110 4093730 Separator, Fuel Water 111 Drain Valve 1
36
Parts indented are included in the part under which they are indented
Ref.No.
Flywheel
DescriptionPart Number RemarkQty. perEngine
1 3931875 Bearing, Ball 1- 4926968 Flywheel 12 4926967 Flywheel 13 3903309 Gear, Flywheel Ring 14 4894641 Screw, Hexagon Head Cap 8 M12 x 1.25 x 32
FW9127
37
Parts indented are included in the part under which they are indented
Parts indented are included in the part under which they are indented
Ref.No.
Performance Parts
DescriptionPart Number RemarkQty. perEngine
1 3900919 Screw, Connecting Rod Cap 12 MJ11 x 1.25 x 592 3935349 Rod, Engine Connecting 63 3939859 Bearing, Connecting Rod 12 Not Serviceable4 3941476 Bushing 6
SERVICE PARTS
A 4080702 Set, Connecting Rod Bearing 1 StandardB 4080703 Set, Connecting Rod Bearing 1 Oversize 1C 4080704 Set, Connecting Rod Bearing 1 Oversize 2D 4080705 Set, Connecting Rod Bearing 1 Oversize 3E 4080706 Set, Connecting Rod Bearing 1 Oversize 4
PCRPP0383
66
Parts indented are included in the part under which they are indented
Ref.No.
Performance Parts
DescriptionPart Number RemarkQty. perEngine
1 3909356 Seal, Rectangular 62 4093846 Injector 6
PCRPP0383
67
Parts indented are included in the part under which they are indented