AMRITHA TOOL CRAFTS PVT. LTD. WORLD CLASS MANUFACTURING SOLUTIONS PARTNER
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AMRITHA TOOL CRAFTS PVT. LTD.
WORLD CLASS MANUFACTURING SOLUTIONS PARTNER
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History
1997
M. Suresh ReddyBTech, PGTD&M
Managing Director
Kollipara SrinivasBTech
Director
Started Amritha Tool Crafts as a smalltool shop with 5 conventional toolingmachines intending to supply electricaland engineering industry with qualityinjection moulds
1998 Got introduced to packagingindustry delivering the firstcap mould
2005Rapidly expanded operations and moved to a larger green field facility
2007Acquired Prathiraj Metal Masters and upgraded the facility as dedicated mould base manufacturing unit
2011Established Unit II dedicated for mould trials, fine tuning and spare part manufacturing
Over
20Years of Experience
2019Established Unit III for Mould base converting Prathiraj to blow mould manufacturer and Unit IV as direct expansion of Unit I
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VisionHigh Performance World Class Manufacturing Solutions Partner
Use the experience and expertise of dedicated Amritha Team to developcustomized innovative packaging solutions
Offer world class technology at competitive prices and shortest lead time
Be the preferred partner for development of high performance world classinjection moulds
Deliver global high performance manufacturing technology in automation andassembling
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Our Philosophy
TECHNOLOGY
• Be the pioneer in introducing world class technology in every product
PERFORMANCE
• Offer products whose performance will surpass or be at par with the best in the world
QUALITY
• Uncompromised quality in every product and service delivered from Amritha
DELIVERY
• Be the bench mark for speed of delivery in the industry – rise to the occasion when needed
SERVICE
• Excel in after sales service support –offer peace of mind to customer through the life of the equipment
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Technical Mile Stones
First Mold Delivered
First Mold with In-Mold Closing Device
First Hot Runner Mold
First Valve Gate Hot Runner Mold
Robotic Cell established in Manufacturing
First 2K Bi-Injection Mold
First Stack Mold
19972002
20022004
20102011
2015
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Our Unique Business Model
Amritha Tool Crafts – Unit 1, 4Mould Design, Insert Finishing, Mould Assembly
Amritha Tool Crafts – Unit 4Mould Trials, Adjustments
Amritha Tool Crafts – Unit 3 Mould Base
Internal Customer-Supplier Relationship
• No backlash – Reliable planning• Dedicated team for each unit• Ensures quality and delivery commitments are met
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Our Design Capabilities Design Software PRO E, CREO 2
ü Pro e Foundation- Basic & Surface modelling
ü Expert Mold Base Extension– Module for Mold Base development
ü Tool Design Option - Core Cavity extraction
ü Plastic Advisor- Check flow pattern of the component
to estimate / identify burn marks
ü Auto-Cad- 2D Layout
ü Wind chill – PDM essentialsAll molds are designed completely in 3D. We have also automated areas like BOMgeneration and etc. Designers focus on innovation and technical design.
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Dependable when in needSpeed Lip Care Cap
Unscrewing Molds made in 9 Days.
Vaseline Molds Fitment Sensitive Molds Completed in 2-8 Weeks.
25gm 16-Cavity in 2 Weeks.50gm 32-Cavity in 4 Weeks.80gm 64-Cavity in 8 Weeks.
Innovation
96 – Cavity Mold in 275 Ton Machine.
Delivered 5 Molds in 6 Months’ Time.
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Value Addition
Galvanize Cap and Plug.
Weight Reduction of 0.4 gm.Arrested Puffing.Arrested Fly off of Tamper Proof Leaves.
Dependable when in need
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Cutting Edge Technology
LASER 600 5AXMake - Agie Charmilles
LASER ablation technology enables the creationof logos & textures with exceptional quality.
The machine features a fully integrated machining concept with 2 optical & 5 axis machining
Art work on metal piece by laser ablation
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Cutting Edge Technology
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Cutting Edge Technology
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Manufacturing Capability
CUT 20 Agie Charmilles 1
CUT 300 Agie Charmilles 1
CUT 30P Agie Charmilles 1
CUT 200 Agie Charmilles 1
HEM 1200 Milling m/c Agie Charmilles 1
HSM 300 milling m/c Agie Charmilles 1
HSM 500 milling m/c Agie Charmilles 1
S56 CNC vertical milling m/c
Makino 2
S33 CNC vertical milling m/c
Makino 1
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Manufacturing Capability
All Agie Charmilles
FO 23 up die sinking EDM 1
FO 35P die sinking EDM 1
FO 350 Gamatec EDM 1
RoboForm 350 EDM 1
RoboForm 350 EDM 1
Form 200 - EDM 1
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MAX 350 UN OD – Cylindrical GrindingOKAMOTO make
63DX – Surface GrindingOKAMOTO make
450 DXA – Surface GrindingOKAMOTO make
Manufacturing Capability
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Quality Assurance
CMM VISTA, Carl Zeiss make – 1
Video Measuring System, Customized Technologies make - 1
CMM CONTURA, Carl Zeiss make - 1
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New Manufacturing Unit Capability
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New Manufacturing Unit Capability
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New Manufacturing Unit – List of machinesS.No Machine Make Quantity
1 EDM Sodick 3
2 Wirecut Sodick 2
3 CNC Milling Roku Roku 1
4 CNC Milling Makino 2
5 CNC Milling YMC 1
6 Surface Grinder Okamoto 2
7 Surface Grinder Mitsui 4
8 CNC CMM Mitutoyo 1
9 Robodrill Fanuc 1
10 Superdrill Charmilles 1
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Mold Trial Capability
Description Make Quantity
1) Injection Molding Machine “ Arburg 160 Ton “ 1
2) Injection Molding Machine (Bi-Color) “Arburg 200 Ton “ 1
3) Injection Molding Machine “Sigma 275 Ton Ferromatik” 1
4) Injection Molding Machine (Bi-Color) “Magna 450 Ton Ferromatik “ 1
5) Vertical Molding Machine Multiplast 1
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Mould Base Unit Capability
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Mould Base Unit Capability
F9 CNC Vertical Milling Machining Center MAKINOF9 CNC Vertical Milling Machining Center MAKINOSurface Grinder KENTSurface Grinder KENTCMM CONTURA G2 CARL ZEISSVM-6 MOLD MAKER CNC Vertical Milling Machining Centre HAAS
ü Manufacturer of Blow Moulds and Thin walled Injection Moulds.
ü Prathiraj started as an Mould base manufacturer has now transformed itself to an World class blow mould and Injection mould manufacturer.
ü It has thus far manufactured more than 180 Blow Moulds and 105 Injection Moulds
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VF-5 TSC- CNC Vertical Milling Machining Centre HAASVM-3 MOLD MAKER CNC Vertical Milling Machining Centre HAASVF-1 MOLD MAKER CNC Vertical Milling Machining Centre HAASMini Mill HAASVF-2CNC Vertical Milling Machining Centre HAASVM-6 MOLD MAKER CNC Vertical Milling Machining Centre HAASForm 200 Die Sinking EDM Agie CharmillesCM 434C Die Sinking EDM(2 Nos) CHMER
Prathiraj Metal Masters (Our Sister Concern)
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Prathiraj Metal Masters
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Prathiraj Metal Masters Capability
VF-5 TSC- CNC Vertical Milling Machining Centre HAAS
VM-3 MOLD MAKER CNC Vertical Milling Machining Centre HAAS
VF-1 MOLD MAKER CNC Vertical Milling Machining Centre HAAS
Mini Mill HAAS
VF-2CNC Vertical Milling Machining Centre HAAS
VM-6 MOLD MAKER CNC Vertical Milling Machining Centre HAAS
VM-6 MOLD MAKER CNC Vertical Milling Machining Centre HAAS
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Customer Appreciation
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Projects Executed
« 96 Cav Fully Hot Runner Mold for BIG NOSE CAP for HUL.
« 144 Cav Fully Hot Runner Mold for FEZ Cap for COLGATE.
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Projects Executed64-Cavity fully hot runner unscrewing mould for Fair & Lovely
Shoulder (25gms).
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Projects Executed64-Cavity VMU Cap with In Mold Closing
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Projects Executed16 cav Fully Hot Runner Mold for Lipstick – Cap, Spiral, Cup and Base.
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Some of our Esteemed Customers
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Projects Executed – Health Care
IODEX Nano – Top & BottomAmrutanjan 1.1gm – Lid & Body
Amrutanjan - Inner,outer Jar & Cap
Vicks - Key Chain
Emami 9gm - Inner & Outer
Amrutanjan Roll on
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Projects Executed – Health Care
Amrutanjan Cold rub Amrutanjan pain balm Amrutanjan pain balm
Emami – pain balm Iodex pain balm Amrutanjan tub
Amrutanjan Jar Iodex pain balm Emami pain balm
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Projects Executed – Health Care
Pedia cylinder
Pedia CapNebulizer coneNebulizer body Nebulizer Cap
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Projects Executed – Skin Care
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Projects Executed – Hair & Body Care
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Projects Executed – FMCG Packaging
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Projects Executed – Agri Packaging
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Projects Executed – Art & Craft Packaging
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Projects Executed – Food & Beverage Packaging
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Projects Executed – Food & Beverage Packaging
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Projects Executed – Laundry Packaging
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Projects Executed – House Hold Packaging
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Projects Executed – Aerosol & Engineering
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Projects Executed – Tooth Brush
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Projects Executed – 2K Bi-Inject
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Projects Executed – General
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Projects Executed – General
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Some of the brands developed
Tooth Brush
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Thank You
“With our capacity and capability we believe we can give our customers quick to market solutions and great value for money”
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