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© WITTENSTEIN V ALUE PROPOSITION SUBSEA ALL-ELECTRIC Increasing Shareholder Value with Subsea Electric Actuation Systems Proprietary information Originator Mark Perry 1 Mark Perry Global Business Development WITTENSTEIN motion control GmbH
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ALUE PROPOSITION SUBSEA ALL LECTRIC...used for an oil, gas, water injection, water disposal, gas injection, condensate and other wells • ~8-10 valves .Choke, Gates ,Ball. Manifold

Sep 22, 2020

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Page 1: ALUE PROPOSITION SUBSEA ALL LECTRIC...used for an oil, gas, water injection, water disposal, gas injection, condensate and other wells • ~8-10 valves .Choke, Gates ,Ball. Manifold

© WITTENSTEIN

VALUE PROPOSITION SUBSEA ALL-ELECTRIC

Increasing Shareholder Value with Subsea Electric Actuation Systems

Proprietary informationOriginator Mark Perry 1

Mark Perry

Global Business Development

WITTENSTEIN motion control GmbH

Page 2: ALUE PROPOSITION SUBSEA ALL LECTRIC...used for an oil, gas, water injection, water disposal, gas injection, condensate and other wells • ~8-10 valves .Choke, Gates ,Ball. Manifold

© WITTENSTEIN

Subsea Technology DRIVERS

Proprietary informationOriginator Mark Perry 2

Environmental risk

Deeper waters

Longer step-outs

Reducing Carbon Footprint

Reduced HSE issues

Increased Oil Recovery

Standardization

Operational FlexibilityCAPEX & OPEX

REDUCTION

Drivers Value Improvement Benefits Outlined Summary

Page 3: ALUE PROPOSITION SUBSEA ALL LECTRIC...used for an oil, gas, water injection, water disposal, gas injection, condensate and other wells • ~8-10 valves .Choke, Gates ,Ball. Manifold

© WITTENSTEIN

Subsea Electric Actuation Technology

Proprietary informationOriginator Mark Perry 3

Drivers Value Improvement Benefits Outlined Summary

Page 4: ALUE PROPOSITION SUBSEA ALL LECTRIC...used for an oil, gas, water injection, water disposal, gas injection, condensate and other wells • ~8-10 valves .Choke, Gates ,Ball. Manifold

© WITTENSTEIN

SUBSEA ELECTRIC ACTUATION

Proprietary informationOriginator Mark Perry 4

Drivers Value Improvement Benefits Outlined Summary

The average oil price since 1900 is about

$35/bbl (inflation adjusted)

Today’s ENABLER to

Value Improvement

At low Oil price

Page 5: ALUE PROPOSITION SUBSEA ALL LECTRIC...used for an oil, gas, water injection, water disposal, gas injection, condensate and other wells • ~8-10 valves .Choke, Gates ,Ball. Manifold

© WITTENSTEINProprietary informationOriginator Mark Perry 5

CAPEX SAVINGS

OPEX

SAVINGS

Reliability

Long Step Outs

Maintenance Reduced

Topside Space Reduced

Subsea Weight and Space Reduced

Standardization

Enviromental

Sustainability

No High Pressure Hydraulics

Hig

h

Availab

ilit

y

Fa

ste

r

Co

mm

iss

ion

ing

No Hydraulic Fluid

FA

T R

ed

uced

Red

uced

Carb

on

Fo

otp

rin

t

FAST to Manufacture

Re

du

ce

d L

og

isti

cs

Project Schedule Improved

Condition Monitoring

Ultra-Deep Water

BROWNFIELD UPGRADES

Drivers Value Improvement Benefits Outlined Summary

Value Improvements

Page 7: ALUE PROPOSITION SUBSEA ALL LECTRIC...used for an oil, gas, water injection, water disposal, gas injection, condensate and other wells • ~8-10 valves .Choke, Gates ,Ball. Manifold

© WITTENSTEIN

ELECTRIC ACTUATION allows

Proprietary informationOriginator Mark Perry 7

For 150 wells spread over 300 miles with

19mm HP & LP lines

Hydraulic fluid volume “saved” would be over

HALF a MILLION LITRES

ENVIRONMENTAL SAFETY

ZERO DISCHARGE

Carbon footprint reduced

HSE improved

Hi Safety & Redundancy

available to the valve stem

ULTRA – DEEP & Long Step

Outs enabled

source UT2 2007

Drivers Value Improvement Benefits Outlined Summary

Page 8: ALUE PROPOSITION SUBSEA ALL LECTRIC...used for an oil, gas, water injection, water disposal, gas injection, condensate and other wells • ~8-10 valves .Choke, Gates ,Ball. Manifold

© WITTENSTEIN

ELECTRIC ACTUATION Delivers Reduction in CAPEX

Proprietary informationOriginator Mark Perry 8

6 P XT, 2 WI XT, 1 P Manifold

Source OSS

Drivers Value Improvement Benefits Outlined Summary

Page 9: ALUE PROPOSITION SUBSEA ALL LECTRIC...used for an oil, gas, water injection, water disposal, gas injection, condensate and other wells • ~8-10 valves .Choke, Gates ,Ball. Manifold

© WITTENSTEIN

ELECTRIC ACTUATION Delivers Reduction in CAPEX

Proprietary informationOriginator Mark Perry 9

Offers average 8% reduction in umbilical $

Example of 6 P XT, 2 WI XT, 1 P Manifold

50 Km umbilical = $2.17 MM savings

Topside HPU footprint gone

Leaks eliminated

HSE improved

Carbon Footprint reduced Umbilical costs with Hydraulic based on $542k/Km Source Statoil

Reduction calc source OSS

Drivers Value Improvement Benefits Outlined Summary

Image courtesy of Subsea 7

Page 10: ALUE PROPOSITION SUBSEA ALL LECTRIC...used for an oil, gas, water injection, water disposal, gas injection, condensate and other wells • ~8-10 valves .Choke, Gates ,Ball. Manifold

© WITTENSTEIN

ELECTRIC ACTUATION Improves Project Schedules

Proprietary informationOriginator Mark Perry 10

NO HYDRUALIC PIPING

Over 100m of small bore tubing removed from XT

with over 300 m reduced on a template

Providing an estimated 30% time improvement(No: Flushing, Pressure testing, Weld testing, Weld documentation, Inspection)

Weight and Space reducedSource OSS

Drivers Value Improvement Benefits Outlined Summary

Image courtesy of FMC

Page 11: ALUE PROPOSITION SUBSEA ALL LECTRIC...used for an oil, gas, water injection, water disposal, gas injection, condensate and other wells • ~8-10 valves .Choke, Gates ,Ball. Manifold

© WITTENSTEIN

ELECTRIC ACTUATION Reduces Downtime

Proprietary informationOriginator Mark Perry 11

HYDRAULIC failures identified on

Production Umbilicals in Offshore Angola :

Unplanned leak repair SPS to Umbilical 2011 150 MUSD

Scheduled critical Umbilicals update 2016 85 MUSD

Source 2016

Drivers Value Improvement Benefits Outlined Summary

Page 12: ALUE PROPOSITION SUBSEA ALL LECTRIC...used for an oil, gas, water injection, water disposal, gas injection, condensate and other wells • ~8-10 valves .Choke, Gates ,Ball. Manifold

© WITTENSTEIN

ELECTRIC ACTUATION Used in Enhanced Oil Recovery

Statoil Asgard subsea Gas compression & process facility is all electric.

All control is via electric actuated

modulating valves

• Improved controllability

• Improved resolution

• Improved speed of operation

Will produce an extra 278 MMBOE

Over the lifetime to 2050 (13,9B$)Source Statoil 2011

Proprietary informationOriginator Mark Perry 12

Drivers Value Improvement Benefits Outlined Summary

Image courtesy of Statoil

Page 13: ALUE PROPOSITION SUBSEA ALL LECTRIC...used for an oil, gas, water injection, water disposal, gas injection, condensate and other wells • ~8-10 valves .Choke, Gates ,Ball. Manifold

© WITTENSTEIN

ELECTRIC ACTUATION Improves Controllability

Proprietary informationOriginator Mark Perry 13

Hydraulic

5 “ choke

16 turns

157 position

points

ELECTRIC

ACTUATION5 “ choke

16 turns65,300position

points

Drivers Value Improvement Benefits Outlined Summary

Page 14: ALUE PROPOSITION SUBSEA ALL LECTRIC...used for an oil, gas, water injection, water disposal, gas injection, condensate and other wells • ~8-10 valves .Choke, Gates ,Ball. Manifold

© WITTENSTEIN

ELECTRIC ACTUATION Improves Production and Reduces

Sand Break Thru.

Proprietary informationOriginator Mark Perry 14

BROWNFIELD UPGRADES

Statoil Statfjord field in 2001

16 wells were retrofitted with

electric actuators delivering a staggering

Increase of 1900b/d in production or

$35 MM per year @ $50perBOE

(Source UT2 Jan 2007)

Drivers Value Improvement Benefits Outlined Summary

Page 15: ALUE PROPOSITION SUBSEA ALL LECTRIC...used for an oil, gas, water injection, water disposal, gas injection, condensate and other wells • ~8-10 valves .Choke, Gates ,Ball. Manifold

© WITTENSTEIN

ELECTRIC ACTUATION Provides Information and Enables

Condition Monitoring on the Seabed

•OPERATIONAL EFFICIENCY IMPROVEMENTS thru

•Flight Recorder•Finger Printing of valve•Partial Stroke Tests•Maintenance Diagnostics •Speed,Torque,Position

Controlled Adjustments

Condition Monitoring

Factory 4.0 on the seabed

Improved Reliability

Proprietary informationOriginator Mark Perry 15

Increased UPTIME

Enhanced SAFETY

Built to SURVIVE

Environmental

PROTECTION

Commission FASTER

Drivers Value Improvement Benefits Outlined Summary

Page 16: ALUE PROPOSITION SUBSEA ALL LECTRIC...used for an oil, gas, water injection, water disposal, gas injection, condensate and other wells • ~8-10 valves .Choke, Gates ,Ball. Manifold

© WITTENSTEIN

Integral Valve and Actuator FINGERPRINT

Proprietary informationOriginator Mark Perry 16

Speed

Torque

Position

Set

point

Drivers Value Improvement Benefits Outlined Summary

Page 17: ALUE PROPOSITION SUBSEA ALL LECTRIC...used for an oil, gas, water injection, water disposal, gas injection, condensate and other wells • ~8-10 valves .Choke, Gates ,Ball. Manifold

© WITTENSTEIN

SSEAC® ELECTRIC ACTUATION from WITTENSTEINHIGH AVAILABILITY - COMPACT - ACCURATE

Proprietary InformationOriginator – Mark Perry 17

3000 m operation MTBF 400,000 hoursRetrofit or Integral mounted

Vibration, Shock, EMC, Temperature & Pressure resistant ISO 13628-6

Fail to Safety

Powered from Surface or SCM (1000v AC to 24v DC)

Drivers Value Improvement Benefits Outlined Summary

Page 18: ALUE PROPOSITION SUBSEA ALL LECTRIC...used for an oil, gas, water injection, water disposal, gas injection, condensate and other wells • ~8-10 valves .Choke, Gates ,Ball. Manifold

© WITTENSTEIN

SUMMARY

Benefits

Proprietary informationOriginator Mark Perry 18

Drivers Value Improvement Benefits Outlined Summary

Page 19: ALUE PROPOSITION SUBSEA ALL LECTRIC...used for an oil, gas, water injection, water disposal, gas injection, condensate and other wells • ~8-10 valves .Choke, Gates ,Ball. Manifold

© WITTENSTEINProprietary information 19

Project Units Year Application

Statfjord 16 2001 Valve actuation

Elwis 5 2002 Valve actuation

Orman Lange 5 2004 Valve actuation

Norne 60 2006 Valve actuation

Gjoa 6 2007 Valve actuation

Pluto 5 2007 Valve actuation

Tyrians SIL 3

concept

2008 Valve actuation

Albacora 20 2007 Valve actuation

Aasgard 85 2011-13 Valve actuation

Aasgard 4 2011-13 Switch

Siemens 3 2012 HPU (Pump Drive)

Deployments with Global clients

since 2001 > 250 subsea units some examples:

Originator – M. Perry

Drivers Value Improvement Benefits Outlined Summary

Page 20: ALUE PROPOSITION SUBSEA ALL LECTRIC...used for an oil, gas, water injection, water disposal, gas injection, condensate and other wells • ~8-10 valves .Choke, Gates ,Ball. Manifold

© WITTENSTEIN

The Sea Bed

Operator Benefits:

RETROFIT & GREENFIELD

REDUCED MAINTENANCE

CONDITION MONITORING

OPERATIONAL EFFICIENCY

MODULATING CONTROL

SAFETY & RELIABILITY

SIL available

Long MTBF

Proprietary informationOriginator Mark Perry 20

Xmas Tree• Assembly of valves, spools, and fittings

used for an oil, gas, water injection, water

disposal, gas injection, condensate and

other wells

• ~8-10 valves .Choke, Gates ,Ball.

Manifold• Structure consisting of pipes and valves

and designed to transfer oil / gas from

wellheads into a pipeline

• ~2-5% manifolds on the NCS are electrical

• ~18-20 valves per manifold

Processor / Compressor• Subsea Processing of oil/compression of

gas enhances field economics by

maximizing recovery, increasing

production and reducing costs

• WITTENSTEIN delivers 80-100 valve

system components for Aasgard

Drivers Value Improvement Benefits Outlined Summary

Page 21: ALUE PROPOSITION SUBSEA ALL LECTRIC...used for an oil, gas, water injection, water disposal, gas injection, condensate and other wells • ~8-10 valves .Choke, Gates ,Ball. Manifold

© WITTENSTEIN

Increased Functionality:

Operational Efficiency:

Environmental Safety:

OPEX : No hydraulic fluids and maintenance of it.

CAPEX : Reduces overall project costs circa 20%

RELIABILITY: Facilitates condition monitoring

ENABLING: Longer step-outs and deeper water

OPERATIONAL EFFICIENCY: Closer control of EOR and Production

SUSTAINABILITY: Environmentally safe - zero discharge

Proprietary informationOriginator Mark Perry 21

Drivers Value Improvement Benefits Outlined Summary

Page 22: ALUE PROPOSITION SUBSEA ALL LECTRIC...used for an oil, gas, water injection, water disposal, gas injection, condensate and other wells • ~8-10 valves .Choke, Gates ,Ball. Manifold

© WITTENSTEIN

QUESTIONS?

Proprietary informationOriginator Mark Perry 22

Drivers Value Improvement Benefits Outlined Summary