6mm Spring Retainer Spigot Connection for Alshor Plus Legs in Crane Handled Applications Captive R-Clip Note: The Spring Retainer need NOT be removed from any Alshor Plus product in order to use the Alshor Plus Straight Pin 16mm. 1.5m 2.0m 2.5m 3.0m 4.0m 247 500 500 500 500 500 500 500 247 62.5mm ø18mm Holes Crossed Drilled 60 Code Description Weight (Kg) ASX10023 U-Plate 270 x 220 x6mm 4.0 BNX12001 M12 x 40 Bolt Gr8.8 BZP CSK 0.05 BNU12004 M12 Wing Nut Gr8.8 BZP 0.01 Alshor Plus Legs Alshor Plus U-Heads & Base Plates Alshor Plus Bracing Alshor Plus Handrails Compression Only Tension Arrangement Used to carry the loads to the foundation. Safe working loads in compression depend on restraint conditions. Long Jack The Long Jack incorporates a quick release mechanism which shortens the jack by 12mm with a single hammer blow to the Quick Release Collar. The Unique Swivel Base Plate on the Long Jack allows a combination of 10° and 2.5° of rotation. Alshor Plus Jacks There are two Jacks in the Alshor Plus range. The Short Jack that has a range of 120-750mm and the Long Jack which has a range of 200-1250mm. Both Jacks are constructed from the same hollow aluminium extrusion which nests closely inside the Alshor Plus Leg and prevents the leg from turning. The cut thread is self cleaning with a four start thread to permit the nut to move 25mm in one turn. A captivated spring loaded plunger locks the Jack to the Leg. Short Jack The Short Jack should only be used at the top of the shoring system to support horizontal primary bearers. The jack, which is locked to the leg by the spring loaded plunger, does not have the quick release mechanism. Bracing Frames The Bracing Frames incorporate spring loaded latches which automatically lock under the lugs on the Legs. At the ends of the top and bottom frame members are steel locating tongues that engage in the leg lugs. Base Plate 200 x 170 x 10mm The Base Plate can be used at the base when adjustment is not required at the top when a U-Head is not required. Albeam to U-Head Connection U-Plate 270 x 220 x 6mm The U-Plate 6mm bolts onto the Short Jack when a U-Head is required with adjustment. The U-Plate 6mm is fixed using 2qty M12 x 40mm Counter sunk bolts and nuts. Board Bearers Board Bearers locate over the top chords of Bracing Frames or Ledgers enabling the support of scaffold boards. Positioned at 1200mm centres or less. The Ladder System is used to gain access to the integral working platforms. This system comprises; › A Starter ladder attached to the lowest frame or to a pair of ledgers located at the lowest lug position. › A Bottom ladder secured between the Starter ladder and the floor. › Other ladder sections connected above the Starter ladder. Ladders shall be placed at the centre of the Bracing Frame except for the 1200mm Bracing Frame where the ladder is secured next to the leg. The maximum distance from the ground to the first platform should not exceed 2.4m. The distance between platforms shouldn’t exceed 2.4m thereafter. C-Hook The Castor Unit is used to transport Alshor Plus tables on a smooth level surface. The Castor Unit slips over and positively locates onto the bottom of the Alshor Plus Long Jack. When tables are designed for moving using the Castor Unit, the minimum base jack extension is 350mm. Used to move tables from floor to floor for rapid turnaround building construction. The maximum size of table that may be flown using the C-Hook is 7.2 metres in either direction. The twin forks are extendable from 3.0m to 4.8m approximately in 100mm increments to suit the table length. The unit incorporates two fold out load stabiliser arms. These can be locked in three positions. Code Description Weight (Kg) ASX31500 Alshor Plus Leg 1500mm 7.3 ASX32000 Alshor Plus Leg 2000mm 9.6 ASX32500 Alshor Plus Leg 2500mm 12.3 ASX33000 Alshor Plus Leg 3000mm 14.7 ASX34000 Alshor Plus Leg 4000mm 19.6 ASX10020 Alshor Plus Straight Pin 16mm 0.1 U-Head 220 x 10mm The U-Head incorporates a spigot that locates inside the Alshor Plus leg. It is fixed by a spring retainer that locates in the cross drilled holes at the end of the leg. Code Description Weight (Kg) ASX10015 U-Head 220 (w) x 10mm 6.6 Note: Alshor Plus Straight Pin 16mm (ASX10020) must be used in tension applications. Code Description Weight (Kg) ASX10011 Alshor Plus Base Plate 10mm 3.5 Alshor Superslim Clamp The Alshor Superslim Clamp is used to connect a Superslim primary beam to an Alshor Plus U-Head. Code Description Weight (Kg) ASX10056 Alshor Plus Superslim Clamp 0.7 Code Description Weight (Kg) ASX41200 Alshor Plus Frame 1200mm 8.9 ASX41800 Alshor Plus Frame 1800mm 12.2 ASX42400 Alshor Plus Frame 2400mm 14.5 ASX43000 Alshor Plus Frame 3000mm 16.9 Code Description Weight (Kg) ASX71200 Alshor Plus Handrail 1200mm 3.2 ASX71800 Alshor Plus Handrail 1800mm 4.1 ASX72400 Alshor Plus Handrail 2400mm 4.8 ASX73000 Alshor Plus Handrail 3000mm 5.9 Note: Not to be used as supports to board bearers. Code Description Weight (Kg) ASX61200 Board Bearer 1200mm 5.7 ASX61800 Board Bearer 1800mm 7.9 ASX62400 Board Bearer 2400mm 10.2 ASX63000 Board Bearer 3000mm 18.0 Code Description Weight (Kg) ASX10057 Advancing Handrail 1200mm 13.3 ASX10058 Advancing Handrail 1800mm 15.6 Advancing Handrails Used with other accessories to enable the safe erection of Alshor Plus towers in vertical mode. Code Description Weight (Kg) ASX50002 Alshor Plus Starter Ladder 5.3 ASX50001 Alshor Plus Bottom Ladder 4.8 ASX51000 ALshor Plus Ladder 1000mm 3.7 ASX51500 Alshor Plus Ladder 1500mm 4.9 ASX52000 Alshor Plus Ladder 2000mm 6.1 Drop Beam Bracket Enables drop beam support to be provided from the shoring supporting main slab area. ASX50002 ASX50001 ASX51500 Code Description Weight (Kg) ASX10040 Drop Beam Bracket 1.6 AWL = 10kN Code Description Weight (Kg) ASX10067 Twin Prong Table C-Hook AWL = 4000kg 1,002.0 ASX10042 ‘C’ Frame Chain Accessories 91.0 Code Description Weight (Kg) ASX10038 Alshor Plus Castor Unit 37.4 ASX10039 Alshor Plus Castor Unit Handle 8.4 Maximum loading = 800kg; Minimum allowable Jack extension = 350mm ASX41800 C-Hook Folded Code Description Weight (Kg) ASX10013 Alshor Plus Spigot 6mm 2.5 Alshor Plus Spigot A Spigot is used to locate Alshor Plus Legs end to end. When the joints are put into tension, an Alshor Pin is used to secure the leg components. Code Size Weight (Kg) ASX10030 Alshor Plus Jack - Short Range: 120 - 750mm 9.8 ASX10029 Alshor Plus Jack Spanner 4.8 Code Size Weight (Kg) ASX10012 Alshor Plus Jack - Long Range: 200 - 1250mm 14.9 Connection Details Alshor Plus Ladder System Alshor Plus Ledgers & Board Bearers Ledgers Ledgers are used to space the Legs apart and support ladders and Board Bearers. Web holes near the end enable scaffold couplers to be connected. Code Description Weight (Kg) ASX81200 Alshor Plus Ledger 1200mm 4.8 ASX81800 Alshor Plus Ledger 1800mm 6.5 ASX82400 Alshor Plus Ledger 2400mm 8.3 ASX83000 Alshor Plus Ledger 3000mm 10.2 ASX10067 Our policy is one of continuous improvement and we reserve the right to change, alter or modify any detail, capacity, design, weight, dimension or code without prior notice being given. For further technical information on Alshor Plus please refer to the Alshor Plus Technical Data Sheets, or contact your local RMD Kwikform Technical Office. Base Plate Rotation Castor Unit Alshor Plus Brackets Locate in the lug extrusions with integral spring latches to provide guardrails. The tubes are painted orange to aid visual checks. ø18mm Holes Crossed Drilled Lug extension fixed with 8 high strength blind rivets. 62.5 60 130 48 40 112 62.5 62.5 150 306 6 Spring Plunger Quick Release Collar Screw Collar Steel Base Plate 200 min 1250 max 1675 Spring Plunger to secure Leg to the Jack Spring Plunger to lock quick release collar Quick Release Collar Locking Spring Plunger Release Distance Quick Release Collar Screw Collar Jack Bearing Plate Base Plate 12mm 50 50 170 200 ø14 Slots Screw Collar Spring Plunger 750 max 130 min 1005 Unifix Bolt 200 10 50 150 Spring Retaining Pin M12 x 40mm Countersunk Set Screw 6mm M12 Wing Nut 50 6 6 50 220 270 ø14 Slots ø14 Counter Sunk Holes ø14 Slots Spring Retaining Pin 200 170 150 10 ø350 Extendable Castor Unit Handle Pin to Retain Handle Castor Nipples to locate Jack Base Plate 660 Platform Starter Ladder Bracing Frame Alshor Plus Leg Bottom Ladder 2.5° max 10° max 1200 90 90 1000 1000 1800 90 90 1000 2400 90 90 1000 3000 90 90 Section at Lug extrusions ASX10029 Alshor Plus Jacks Alshor Plus Straight Pin 16mm Text Regional Branches Alshor Plus Issued July 2017 Head Office RMD Kwikform Limited, Brickyard Road, Aldridge, Walsall, WS9 8BW. T: +44 (0)1922 743743 E: [email protected] London & South East 24 River Road, Barking, Essex, IG11 0DG. T: +44 (0)1708 552975 E: [email protected] Wales and South West Penarth Road, Cardiff, Glamorgan, CF11 8UP. T: +44 (0)29 2037 4521 E: [email protected] Midlands Stubbers Green Road, Aldridge, Walsall, WS9 8BL. T: +44 (0)1922 450800 E: [email protected] North 8 Peel Road, Skelmersdale, WN8 9PT. T: +44 (0)1942 273815 E: [email protected] Scotland 1650A London Road, Glasgow, G31 4QG. T: +44 (0)141 554 7425 E: [email protected] rmdkwikform.com