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DOUBLE COLOMN BANDSAW MACHINE MODEL:DBM - 300

Double Column Bandsaw Machine MODEL:DBM - 300

This double column Bandsaw machine is a hydraulically controlled dual clamping System. This is offered to our widespread clients at reasonable prices.

• Roller Bearing / Carbide Blade Guide System.• Automatic Height Control System.• Power Driven Chip Brush for Chip Removal.• Manual Band Tension.• Split Front vice.

• Complete Hydraulic System.YUKEN INDIA• Bimetal Bandsaw Blade, ChipBrush, Allen Key and Spanner set.• Length Setting System.• Complete Electrical System.B C H MAKE• Complete Coolant System.• Stepped Speed Drive System. • Blade Size – 3760 X 34 X 1.1 mm• Hydraulically controlled dual vice clamping system.• Better cutting performance & Highly productivity• Heavy duty & Rugged Construction.• Higher cutting rate at low cost.

OPTIONAL FEATURES AT EXTRA COST:

1 Roller Table 1800mm Long

2 Bundle cutting attachment

3 Variable vice pressure

4 Variable speed drive (PIV)

5 Multiple indexing attachments

6 Chip brushes

7 Bimetal Band Saw Blades

8 Pre-set piece counter

9 VFD DRIVE SYSTEM1.2.3. SPECIFICATIONS OF DBM MACHINES

SPECIFICATIONS DBM-160 DBM-200 DBM-250 DBM-300

Cutting Range 160mm 200mm 250mm 300mm

Feed Length Range 0-400mm 0-400mm 0-400mm 0-400mm

Cutting Speed (Stepped)

25-100

m/min.

25-100 m/min. 25-100 m/min. 25-100 m/min.

Total Power 3.2HP 4.2HP 4.2HP 4.7HP

Operating Voltage 440V, 50Hz,

3Ph

440V, 50Hz,

3Ph

440V, 50Hz,

3Ph

440V,50Hz,

3Ph

Space Requirement (Appx)

1650X1800

mm

1750x1800

mm

1800X1800

Mm

1850X1850

mm

Net weight (Appx) 1.45Tone 1.6Tone 1.8Tone 1.9Tone

Blade size 3760x27X0.9

mm OR as per requirement

3760x27X0.9

mm OR as per requirement

3760x27X0.9

mm OR as per requirement

3760x27X0.9

mm OR as per requirement

Band Tension Manual Manual Manual Manual

Saw Feed Control Hydraulic Hydraulic ii.Hydr

Hydraulic

Head elevation, clamping &feed vices

Hydraulic Hydraulic iii.Hydra

Hydraulic

Length accuracy & Taper

+–0.2length

Taper 0.1mm for100

+–0.2length

Taper 0.1mm for100

+–0.2length

Taper 0.1mm for100

+–0.2length

Taper 0.1mm for100

DOUBLE COLOMN BANDSAW MACHINE

MODEL:DBM – 650& 550

Double Column Bandsaw Machine MODEL:DBM – 650&550

This double column Bandsaw machine is a hydraulically controlled dual clamping System. This is offered to our widespread clients at reasonable prices.

• Roller Bearing / Carbide Blade Guide System.• Automatic Height Control System. RAPID UP,RAPID DOWN AND FEED SYSTEM• Power Driven Chip Brush for Chip Removal.• HYDRAULIC Band Tension. WITH 100 BORE CYLINDER FOR BETER TENSION• Split Front vice.

• Complete Hydraulic System. WITH DOUBLE PUMP• Bimetal Bandsaw Bland, Chin Brush, Allen Key and Spanner set.• Complete Electrical System.BCH MAKE. CONTROL PANEL AT HYDRAULIC TANK SIDE AND

EXTRA MOVABLE PANEL AT FIX VICE SIDE• Complete Coolant System.• VARIABLE FREQUENCY DRIVE SYSTEM• Bimetal Bandsaw Blade, Chip Brush, Allen Key & Spanner Set• Length Setting System – Maximum Indexing Length400MM/600 mm• Blade Size – 5800 x41 x1.3 mm OR AS PER REQUIREMNT

• FLOATING REAR VICE SYSTEM WITH INDEXING ATTACHEMENT UP TO 400MM/600MM INDEXING CYLINDER WITH ROLLER SYSTEM

• MAIN HAED LIFTING BY DOUBLE CYLINDER AND BOTH CYLINDER PROTECTED BY HEAVY BOX TYPE PLATES.

• DRIVE MOTOR -7.5 or 5HP 1440 RPM• HYD MOTOR -2 HP 1440 RPM• COOLANT MOTOR 0. 25 HP 2800 RPM• HYD TANK CAPACITY-100 LTR• COOLANT TANK CAPACITY-100 LTR• LUBRICATION SYSTEM-MANUAL BY HAND PUMP• GEAR BOX –SHANTI GEAR BOX/GREEVES• MAX CUTTING CAP 650MM DIA & 650 X650 MM SQ• EXTRA ROLLER TABLE 1500 MM LONG WITH MINIAMUM ROLLER DISTANCE• Hydraulically controlled dual vice clamping system.• Better cutting performance & Highly productivity• Heavy duty & Rugged Construction.• Higher cutting rate at low cost.

OPTIONAL FEATURES AT EXTRA COST:

• Roller Table 1800mm Long• Bundle cutting attachment • Variable vice pressure - • Variable FREQUENCY drive (PIV) -

• Multiple indexing attachments-

• Chip brushes

• Bimetal Band Saw Blades

• Pre-set piece counter

a. MODEL: ABM-245ADITYA HORIZONTAL BANDSAW MACHINE ABM – 245

is a fully automatic machine, swing type in construction. The machine base, frame& stock table are of heavy weld steel & is torsion & vibration free.

Cutting speed is step drive, so that, steel as well as non ferrous material can also be cut. Blade speeds are available from 24-to 100-m/ min, which enables use of Bimetal Bandsaw Blades. As such high-speed cutting gives faster cutting-4 to 5 times more than that with the conventional blade. Work piece length accuracy of +-0.25 mm. can be achieved, hence Minimum material wastage. The machine is fully protected to give maximum safety & prevent accident.

The machine is provided with a centralized control panel placed Within operators reach. A calibrated band speed selector is placed within convenient reach of operator. The machine is fully automatic. Once the desired quantity is set on counter & machine is started, the machine stops automatically after completion of preset quantity.

The saw is precisely guided by means of a roller system & in

addition, by solid carbide inserts.

Fully Automatic Horizontal Bandsaw Machine: MODEL: ABM 245

THE FEATURES OF THIS MACHINE ARE:

• Robust & Compact Construction.• Maximum index length-400mm.• Highly Productive & High Cutting rate.• Cutting Capacity245 mm Ø ,RECT 230 mm x 230 mm.• Total HP required 4.125 HP.• Hydraulic system make of Yuken India/ Bell Hydrometrics•Electrical system make of BCH.•Piece counting system•Out off stock stopper

• Coolant System with extra hose.

•Blade Size: 3760 x 27 x 0.9 mm.•Power driven Chip Brush.•Four speed Stepped Pulley Drive System./V FD Drive system•Carbide guided & Guide roll system.• Bimetal Bandsaw Blade, Chip Brush, Allen Key & Spanner Set

MODEL-ABM-250

This machine with a capacity to cut up to 250 mm to 300 mm diameter is distinguished by its robust & compact construction & its capability to cut a wide range of materials with maximum productivity. It is designed for use of Bi-metal Bandsaw. It is suitable for cutting bars in bundles, tubes & different profiles.

• Wide & step less range of cutting speeds.• Length of cut can be set on a digital display within 0.1mm & up to a

maximum of 400mm in single stroke.

• Number of pieces to be cut can be programmed & machine will stop after programmed number of pieces are cut.

• Retracting jaws on rear vice for accommodating bends & uneven surfaces of bars/forgings.

• Automatic stop in case of Blade breakage or slippage.• Blade twisting is 45 degree so maximum Blade life.

MACHINES SPECIFICATIONS:

Cutting Capacity 250(300) mm, rect300 X 245mm

Total HP Required 4.125HP

Blade Size 3760 X 27 X 0.9mm

Blade speed 20-100 mpm PIV drive )

Blade Tension Spring Loaded-Manual

Work Table Height 700 mm

:Blade Drive

Motors :Hydraulic

:Coolant

2.2/3.0 kw/HP

0.75/1.0kw/HP

0.1/0.125kw/HP

Machine Weight 1500 Kg

Floor Area L X B X H 1975 X 1880 X1740 mm

Shuttle Feed : Single stroke 400 mm

Fully Automatic Horizontal Bandsaw Machine

MODEL:ABM-250

Fully Automatic Horizontal Bandsaw Machine

MODEL ABM-250

The Important Features of this Machine are

• Robust & Compact Construction.• Highly Productive & High Cutting rate.• Cutting Capacity 250(300) mmØ, 300 x 245 mm.• Total HP required 4.125 HP.• Hydraulic system make of YUKEN INDIA/BELL HYDROMATICS.• Electrical System make of BCH.

• Coolant System with extra flushing hose.• Blade Size : 3760 x 27 x 0.9 mm.• Gear Drive System –Shanthi Gears. • Low cost, Minimum Noise.• VARIABLE SPEED Drive System.• Roller Bearing / Carbide Blade Guide System• Bimetal Bandsaw Blade, Chip Brush, Allen Key & Spanner Set, maintenance manual.

• Length Setting System – Maximum Indexing Length 400 mm

OPTIONAL FEATURES AT EXTRA COST:

1 Roller Table 1800mm Long

2 Bundle cutting attachment

3 Variable vice pressure

4 Variable speed drive (PIV)

5 Multiple indexing attachments

6 Chip brushes

7 Bimetal Band Saw Blades

8 Pre-set piece counter

SEMI AUTOMATIC BANDSAW MACHINE MODEL- SBM-245

i. “ADITYA” Horizontal High speed metal cutting Bandsaw Machine Model SBM-245 is a SEMI AUTOMATIC MACHINE, swing type in construction ,capacity up to 245mm.The machine base & frame are made of heavy weld steel & is torsion & vibration free.The machine is equipped with stepped pulleys to get 4 speed in 2 ranges, high range from 40 to 100 mts / min., & low range from 20 to 50 mts /min. However, an infinitely variable speed drive from 24 to 100 mts / min. is offered as an optional. For setting the length, the machine is proved with a sturdy swing type Bar-stop. The bar feeding has to be done manually. This Model is a low cost machine, ideally suited to Small Industries & for cutting variety of small batch quantity steels as well as non-ferrous materials. The machine is fully protected to give maximum safety & prevent accidents. The Band-Saw has a centralized control panel conveniently placed within operators reach & a power driven wire brush for chip removal.

To reduce operators fatigue, the machine is provided with Hydraulic vice clamping & Automatic arm lifting arrangements. Cutting rate can be precisely set with the help of a “Feed Force Dial”.

The Saw is precisely guided by means of a “Roller Guide System”& in addition, by asset of Solid Carbide Inserts. The blade can be conveniently tightened by giving correct tension, or loosened with the help of a Spring loaded Hand wheel. Use of high cutting speeds& using Bimetal Blades enables faster cutting.4 to 5 times more than conventional machines.

iv.v.

vi. Semi Automatic Horizontal Bandsaw MachineModel : SBM –245

MACHINES SPECIFICATIONS :

Cutting Capacity 250mm, rect 245 X 245mm

Total HP Required 4.125HP

Blade Size 3760 X 27 X 0.9mm

Drive Motor 2.2KW

Band Tension Spring loaded hand wheel.

Head elevation, clamping vice Hydraulic

Saw feed control Hydraulic

Floor Area 1810 X 520 mm

Machine weight 1000Kg

Machine height 1750 mm