Page 1
3.225
VOL. UP VOL. DOWN
ALARM ON-OFF
5.797
3.495
USB HOST ETHERNET DC
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 6
Alarm Clock
TITLEFinal assembly (Model B)
REV
PART #--
DOCUMENT # UNITSINCHES [MM]
SIZEB
DATE 4/22/2015
CLK-DWG-30
BENOIT [email protected]
SCALE 3:4
PROJECT
File : clk-dwg-30
E
5
MATERIAL--
FINISH--
NOTES :
Dimensions
APVD BY :
B
Page 2
7
6
5
1
33
1
2
4
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 1553DBKBAT ABS Box 5.80X3.50X0.98" Black (End panel) 1
2 1553DBKBAT ABS Box 5.80X3.50X0.98" Black (Bottom panel) 1
3 PH-C-0440-0019 Phillips Panhead Screw - #4-40 x 3-16" 6
4 AS04008CO-2-R Speaker 8 ohm 1.5W 1
5 CLK-AS-04 Left panel PCB assembly 16 CLK-AS-05 Controller PCB Assembly 17 CLK-STR-02 Speaker holder 1
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 2 OF 6
Alarm Clock
TITLEFinal assembly (Model B)
REV
PART #--
DOCUMENT # UNITSINCHES [MM]
SIZEB
DATE 4/22/2015
CLK-DWG-30
BENOIT [email protected]
SCALE 1:1
PROJECT
File : clk-dwg-30
E
5
MATERIAL--
FINISH--
NOTES :
Motherboard / Left panel PCB
APVD BY :
B
Page 3
716"
34"
134"
1.100 0.100
14"
38"
134"
34" 12"
0.475 0.800
14"
16
0.630
17
0.669
6.5000.256
8.5000.335
5.5000.217
80.315
8.5000.335
12.5000.492
8.5000.335
35
1.378
62.5002.461
88.5003.484
B
B
18"
18"
134"
18"
116"
0.400
0.520
1.800
1"
14"
0.040
0.160
(5x) 15°
(18x) 20°
(12x) 30°
(6x) 60°
(5x) 15°
14"
38" 0.838
SECTION B-B SCALE 5 : 4
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 3 OF 6
Alarm Clock
TITLEFinal assembly (Model B)
REV
PART #--
DOCUMENT # UNITSINCHES [MM]
SIZEB
DATE 4/22/2015
CLK-DWG-30
BENOIT [email protected]
SCALE 1:1
PROJECT
File : clk-dwg-30
E
5
MATERIAL--
FINISH--
NOTES :
1553D Case modifications
APVD BY :
B
Page 4
38"
0.575
0.261
1.357
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 4 OF 6
Alarm Clock
TITLEFinal assembly (Model B)
REV
PART #--
DOCUMENT # UNITSINCHES [MM]
SIZEB
DATE 4/22/2015
CLK-DWG-30
BENOIT [email protected]
SCALE 2:1
PROJECT
File : clk-dwg-30
E
5
MATERIAL--
FINISH--
NOTES :
End Panel
APVD BY :
B
Page 5
118"
178"
A
A0.098
PANEL THICKNESS
SECTION A-A
TOUCH PCB
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 5 OF 6
Alarm Clock
TITLEFinal assembly (Model B)
REV
PART #--
DOCUMENT # UNITSINCHES [MM]
SIZEB
DATE 4/22/2015
CLK-DWG-30
BENOIT [email protected]
SCALE 1:1
PROJECT
File : clk-dwg-30
E
5
MATERIAL--
FINISH--
NOTES :
Touch PCB
APVD BY :
B
Page 6
2
3
5
4
1
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 1553DBKBAT ABS Box 5.80X3.50X0.98" Black (Top panel) 1
2 CLK-OVL-01 Keypad overlay 1
3 PH-C-0440-0025 Phillips Panhead Screw - #4-40 x 1-4" 2
4 CLK-AS-06 Display Assembly (Model B) 1
5 PH-C-0440-0038 Phillips Panhead Screw - #4-40 x 3-8" 1
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 6 OF 6
Alarm Clock
TITLEFinal assembly (Model B)
REV
PART #--
DOCUMENT # UNITSINCHES [MM]
SIZEB
DATE 4/22/2015
CLK-DWG-30
BENOIT [email protected]
SCALE 1:1
PROJECT
File : clk-dwg-30
E
5
MATERIAL--
FINISH--
NOTES :
Display
APVD BY :
B
Page 7
5
0.197
80.315
40
1.575
34
1.339
27
1.063
1.5000.059
3
0.118
19.5000.768
45°
12.5000.492
36
1.417
3
0.118
2
0.079
8
0.315
5
0.197
27
1.063
4.5000.177
60.236
1.5000.059
1.5000.059
WALL THICKNESS : 1.5mm
EPOXY MIX: 25% CORNSTARCH, 75% CLEAREPOXY
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 1
ALARM CLOCK
TITLESPEAKER HOLDER
REV
PART #CLK-STR-02
DOCUMENT # UNITSINCHES [MM]
SIZEB
DATE 2/8/2015
CLK-DWG-11
BENOIT [email protected]
SCALE 3:1
PROJECT
File : clk-dwg-11
E
5
MATERIALTRANSLUCENT WHITE EPOXY
FINISH-
NOTES :
Dimensions
APVD BY :
B
Page 8
3° 5°
2.900
1.180 0.640 1.080
0.255 0.205
3"
0.048
0.077
0.325
0.300MIN. CLEARANCE
A1
A2
B1
B2
A3A4
A5
A6A7
A8A9
A10A11
A12A13
B3
B4
X
Y
00
TAG X LOC Y LOC SIZE
A1 0.05 1.15
0.040 0.380
A2 0.05 2.60
A3 0.70 212"
A4 0.70 2.60
A5 0.60 1.10
A6 0.80 212"
A7 0.80 2.60
A8 0.90 212"
A9 0.90 2.60
A10 1" 212"
A11 1" 2.60
A12 1.10 212"
A13 1.10 2.60
B1 0.34 0.23
0.129 THRU ALLB2 0.34 2.70
B3 2.15 0.23
B4 2.15 2.70D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 1
Alarm Clock
TITLEMotherboard
REV
PART #CLK-PC-03
DOCUMENT # UNITSINCHES
SIZEB
DATE 3/21/2015
CLK-DWG-03
BENOIT [email protected]
SCALE 3:2
PROJECT
File : clk-dwg-03
E
5
MATERIALPCB FR-4
FINISH-
NOTES :
Dimensions
APVD BY :
B
Page 9
1.600
1.150
1.100
14" 0.900
1.647
0.339
R0.150
A1
A2
A3
A4
A5
A12
A13
X
Y
0
0
TAG X LOC Y LOC SIZE
A1 0.050 0.100
0.040 THRU ALL
A2 0.050 1.550
A3 0.700 1.450
A4 0.700 1.550
A5 0.600 0.050
A6 0.800 1.450
A7 0.800 1.550
A8 0.900 1.450
A9 0.900 1.550
A10 1" 1.450
A11 1" 1.550
A12 1.100 1.450
A13 1.100 1.550
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 1
ALARM CLOCK
TITLEBattery interface PCB
REV
PART #CLK-PC-08
DOCUMENT # UNITSINCHES
SIZEB
DATE 4/12/2015
CLK-DWG-12
BENOIT [email protected]
SCALE 3:1
PROJECT
File : clk-dwg-12
E
5
MATERIALPCB FR4
FINISH-
NOTES :
Dimensions
APVD BY :
B
Page 10
112"
3°
3.225
5°
1.325
1.675
0.050
1.100
112"
0.050
0.600
3.149
2.614
0.900
2.550
0.690
3.168
1
2
7
6
4
1.650
1.450
5
3
10
0.200
1.830 0.232
0.350
89
ITEM NO. PART NUMBER MFG DESCRIPTION QTY.
1 7498011122R Wurth Electronics Modular connector - RJ45 - w/ magnetics 12 Aria G25 ACME Systems ARM System-On-Module 13 DM3AT-SF-PEJM5 Hirose Electric Micro SD card connector 14 PJ-031CH CUI inc DC barrel jack - 1.1mm I.D / 3.5 mm O.D 15 CLK-PC-03 Controller PCB 16 292303-1 TE Connectivity USB Connector - Type A - Through hole 17 CLK-PC-08 Battery interface PCB 18 103741-1 TE Connectivity 1 pos. header - 0.1" pitch - male 39 103777-5 TE Connectivity 2 row, 10 pos. header - 0.1" pitch - male 110 DF3DZ-3P-2V(21) Hirose Electric Conn Header 3 Pos 2mm SMT 1
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 1
Alarm Clock
TITLEController PCB assembly
REV
PART #CLK-AS-05
DOCUMENT # UNITSINCHES
SIZEB
DATE 4/14/2015
CLK-DWG-20
BENOIT [email protected]
SCALE 3:2
PROJECT
File : clk-dwg-20
E
5
MATERIAL--
FINISH--
NOTES :
Components layout
APVD BY :
B
Page 11
0.189 0.248
214"
0.700
0.219
0.219
0.129
14"
1.350
0.450
0.800
38"
0.575
A
2.500.098
4.500.177
70.276
1.500.059
DETAIL A SCALE 6 : 1
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 1
Alarm Clock
TITLEPCB - Left panel
REV
PART #CLK-PC-04
DOCUMENT # UNITSINCHES [MM]
SIZEB
DATE 3/21/2015
CLK-DWG-05
BENOIT [email protected]
SCALE 5:2
PROJECT
File : clk-dwg-05
E
5
MATERIALPCB FR-4
FINISH-
NOTES :
Dimensions
APVD BY :
B
Page 12
0.225
0.800
38"
2
1
3
0.157
0.157
0.160
ITEM NO. PART NUMBER CompanyName DESCRIPTION QTY.
1 B3F_3150 Omron Tactile switch R/A - SPST 3
2 B32-2010 Omron 6mm Round Keycap for B3F - Black 3
3 CLK-PC-04 Left panel PCB 1
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 1
Alarm Clock
TITLELeft panel PCB Assembly
REV
PART #CLK-AS-04
DOCUMENT # UNITSINCHES
SIZEB
DATE 2/8/2015
CLK-DWG-21
BENOIT [email protected]
SCALE 2:1
PROJECT
File : clk-dwg-21
E
5
MATERIAL--
FINISH--
NOTES :
Components layout
APVD BY :
B
Page 13
0.950
0.300
0.300
0.900
0.300 0.350
0.050
45°
0.275
112"
A
116"
116"
0.075
DETAIL A SCALE 10 : 1
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 1
Alarm Clock
TITLEDisplay (Model B) - 7-Segment PCB
REV
PART #CLK-PC-05
DOCUMENT # UNITSINCHES
SIZEB
DATE 2/8/2015
CLK-DWG-08
BENOIT [email protected]
SCALE 4:1
PROJECT
File : clk-dwg-08
E
5
MATERIALPCB
FINISH-
NOTES :
Dimensions
APVD BY :
B
Page 14
112"
0.9500
0.3000
0.3000
0.4000
0.2750
0.1125
0.1125
0.9000
14"
0.4000 0.2750
A
Base PCB
14" 516"
0.0750
0.0750 0.1625
0.0500
0.2000
116"
0.0500
116"
0.0707
DETAIL A SCALE 6 : 1
TRANSLUCENT WHITE EPOXY
TE 3-644456-2 (x2)
EPOXY MIX: 25% CORNSTARCH, 75% CLEAREPOXY
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 1
Alarm Clock
TITLEDisplay (model B) - Segment PCB Assembly
REV
PART #CLK-AS-07
DOCUMENT # UNITSINCHES [MM]
SIZEB
DATE 2/8/2015
CLK-DWG-26
BENOIT [email protected]
SCALE 3:1
PROJECT
File : clk-dwg-26
E
5
MATERIAL--
FINISH--
NOTES :
Dimensions
APVD BY :
B
Page 15
14"
14"
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 1
Alarm Clock
TITLEDisplay (Model B) - Dots PCB
REV
PART #CLK-PC-06
DOCUMENT # UNITSINCHES
SIZEB
DATE 2/8/2015
CLK-DWG-09
BENOIT [email protected]
SCALE 10:1
PROJECT
File : clk-dwg-09
E
5
MATERIALPCB
FINISH-
NOTES :
Dimensions
APVD BY :
B
Page 16
14"
14"
516" 14"
14"
TRANSLUCENT WHITE EPOXY
EPOXY MIX: 25% CORNSTARCH, 75% CLEAREPOXY
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 1
Alarm Clock
TITLEDisplay (model B) - Dots PCB Assembly
REV
PART #CLK-AS-09
DOCUMENT # UNITSINCHES [MM]
SIZEB
DATE 2/8/2015
CLK-DWG-29
BENOIT [email protected]
SCALE 3:1
PROJECT
File : clk-dwg-29
E
5
MATERIAL--
FINISH--
NOTES :
Dimensions
APVD BY :
B
Page 17
2.325
0.150
4.650
0.029
0.046 0.029
0.150
1.675
0.079
412"
0.163
0.575 0.600
0.129
0.275
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 1
Alarm Clock
TITLEDisplay (Model B) - Base PCB
REV
PART #CLK-PC-07
DOCUMENT # UNITSINCHES
SIZEB
DATE 2/8/2015
CLK-DWG-10
BENOIT [email protected]
SCALE 2:1
PROJECT
File : clk-dwg-10
E
5
MATERIALPCB
FINISH-
NOTES :
Dimensions
APVD BY :
B
Page 18
4.800
0.197
14"
11316"
58"
916"
1
3
6 0.700
0.150 41
2"
0.163
1.360 0.630 0.197
0.058
2
1
4
5
3
18" 18" 18" 1.200
2.650 1.075
0.950 2.275
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 DF3A-7P-2DSA Conn. Header 7 Pos - 2mm Pitch 1
2 CLK-PC-07 Display (Model B) - Base PCB 1
3 WP710A10SRC/D Clear Red LED 3mm 2
4 CLK-AS-07 Segment PCB Assembly 4
5 CLK-AS-09 Dots PCB Assembly 2
6 -- Wire - 1.5" 2
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 1
Alarm Clock
TITLEDisplay (Model B) - Base PCB assembly
REV
PART #CLK-AS-08
DOCUMENT # UNITSINCHES [MM]
SIZEB
DATE 2/8/2015
CLK-DWG-27
BENOIT [email protected]
SCALE 3:2
PROJECT
File : clk-dwg-27
E
5
MATERIAL--
FINISH--
NOTES :
Dimensions
APVD BY :
B
Page 19
5"
34"
1"
A1
B1
A2
B2
B3
X
Y
0
0
12"
34"
138"
716"
716"
12"
TAG X LOC Y LOC SIZEA1 5
16" 14"
0.166 THRU ALLA2 5
16" 434"
B1 38" 21
2"
0.166 THRU ALL 14" 116"B2 5
8" 34"
B3 58" 41
4"
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 1
Alarm Clock
TITLEDisplay base
REV
PART #CLK-STR-01
DOCUMENT # UNITSINCHES
SIZEB
DATE 2/8/2015
CLK-DWG-06
BENOIT [email protected]
SCALE 5:2
PROJECT
File : clk-dwg-06
E
5
MATERIAL1" x 0.5" aluminum "U" channel
FINISH-
NOTES :
Dimensions
APVD BY :
B
Page 20
12"
2116" 21
4"
316"
0.225 0.700
1"
18"
316"
0.413 0.275
1" 34"
0.225 0.950 18"
12"
18"
5"
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 2
Alarm Clock
TITLEDisplay Assembly (Model B)
REV
PART #CLK-AS-06
DOCUMENT # UNITSINCHES
SIZEB
DATE 4/22/2015
CLK-DWG-28
BENOIT [email protected]
SCALE 3:2
PROJECT
File : clk-dwg-28
E
5
MATERIAL--
FINISH--
NOTES :
Dimensions
APVD BY :
B
Page 21
2
3
1
4
5
ITEM NO. PART NUMBER DESCRIPTION model
B/QTY.
1 CLK-STR-01 Display base 1
2 4862 Force-Fit Standoff - #4-40, 0.125" 2
3 4861 Force-Fit Standoff - #4-40, 0.065" 3
4 PH-C-0440-0025 Phillips Panhead Screw - #4-40 x 1-4" 2
5 CLK-AS-08 Display (Model B) - Base PCB Assembly 1
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 2 OF 2
Alarm Clock
TITLEDisplay Assembly (Model B)
REV
PART #CLK-AS-06
DOCUMENT # UNITSINCHES
SIZEB
DATE 4/22/2015
CLK-DWG-28
BENOIT [email protected]
SCALE 3:2
PROJECT
File : clk-dwg-28
E
5
MATERIAL--
FINISH--
NOTES :
Exploded view
APVD BY :
B
Page 22
518"
2.300
34"
716"
0.812 58"
134" 13
4"
18"
0.376
2.723
14" D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 2
Alarm Clock
TITLEKeypad overlay
REV
PART #CLK-OVL-01
DOCUMENT # UNITSINCHES
SIZEB
DATE 2/8/2015
CLK-DWG-07
BENOIT [email protected]
SCALE 3:2
PROJECT
File : clk-dwg-07
E
5
MATERIAL--
FINISH-
NOTES :
Cutout
APVD BY :
B
Page 23
0.963
0.600 0.600
0.300 0.350
1.350
0.200
1" 1"
0.900
0.350
0.175
0.400
0.100
0.175
0.100
518"
2.300
112"
0.075
2.723
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 2 OF 2
Alarm Clock
TITLEKeypad overlay
REV
PART #CLK-OVL-01
DOCUMENT # UNITSINCHES
SIZEB
DATE 2/8/2015
CLK-DWG-07
BENOIT [email protected]
SCALE 3:2
PROJECT
File : clk-dwg-07
E
5
MATERIAL--
FINISH-
NOTES :
Buttons layout
APVD BY :
B
Page 24
334"
214"
0.100
1.350
34" 12"
1.050
12"
38" 34"
716"
R0.150
0.126 0.136
0.050
0.450
14"
12"
12" 0.450
0.800
1.100
0.083
0.475
0.550
D
E
F
C
1 2 3 4
B
A
321 5
C
D
4 6 7 8
A
A
SHEET 1 OF 1
Alarm Clock
TITLETouch keypad PCB
REV
PART #CLK-PC-02
DOCUMENT # UNITSINCHES
SIZEB
DATE 2/8/2015
CLK-DWG-02
BENOIT [email protected]
SCALE 2:1
PROJECT
File : clk-dwg-02
E
5
MATERIALPCB FR-4
FINISH-
NOTES :
Dimensions
APVD BY :
B