Airport Technical Services Training Modules Technical...• Legal requirements and employee responsibilities • Penalties and General written policy • Hazard Identifi cation, Risk

NO. COURSE OBJECTIVE COURSE OUTLINE DURATION

Target Audience : Manager (Engineering Team) Executive (Engineering Team) Supervisor (Engineering Team)Capacity : Minimum 10 pax Maximum 25 pax

AGL Products : Inset Fittings, Elevated Fittings, TransformersAGL Products : CCR’s, PAPI’s, Control Systems, Power SuppliesAGL Product Maintenance Approach Systems, Runway Systems,

Taxiway SystemsAGL Product Training, CCR, Primary Circuit ChecksAGL Product Training, Isolating Transformer Checks, Light

Fitting AlignmentAGL Product Maintenance Inset & Elevated fi tting MaintenanceAGL Product & Systems Fault Finding & Maintenance

techniques Planned Maintenance & programmingOperational Maintenance planning proceduresFacilities & Safety, evaluation & report

• Automotive in automotive workshop• Tools and equipment safety, OSHA 1994• Legal requirements and employee responsibilities• Penalties and General written policy• Hazard Identifi cation, Risk Assessment and control

• Industrial Automated System• Fire Trucks specifi cations • Identifi ed and describe the function of an airports fi re trucks• Test the serviceability of the truck main components • Troubleshooting and diagnostic method• component repair and installation• Electrical and pneumatics diagram

• Control and Power Circuit, Protection Devices, Control ElementS and Electrical Motors

• Selection of Starting Methods: * Direct on line starting (D.O.L) * Star-Delta * Starting by Eliminating of Stator Resistances * Starting by Autotransformer * Asynchronous Motor with two speeds of rotation * Electronics Starter (Alistart 3) * Various Starting Methods

• Diagnosis and troubleshooting Industrial Automated System• Functioning of a sequential system• Function description of an installation• Command looping * Input program, preactuator, actuator control looping * Sensor, input program• Troubleshooting method * Study of the installation fi les, electrical diagram * Input/output addressing

• General view of maintenance • Defi nition of Predictive Maintenance• Introduction to Machinery Vibration Monitoring and Analysis• Vibration Measurement Terminology• Technical components of Predictive Maintenance• Vibration analysis in case examples• Imbalance, Misalignment, Mechanical looseness• Rolling element bearings• Gear, Belts, Motors and Resonance

IntroductionPlanning Your Routine RepairsHow to establish Six Step Preventive Maintenance ProgramHow to establish a Six Step Preventive Maintenance ProgramHow to implement a Predictive Maintenance SystemMotion Economy. How to Work SmarterCleaning, Inspecting and Lubricating Equipment

i) AGL products/ system characteristics and maintenance principles

ii) AGL compliance requirements and international standards set by ICAO and FAA

iii) How to conduct product evaluation and audits

iv) Maintenance procedures and and documentation

v) Maintenance Plan and schedule preparation following knowledge

i) To provide participants with an understanding of Auotmotive workshop safety, legal requirements and employee responsibilities

This course is to provide an understanding on :i) The purpose, construction, and operation of

airport fi retrucksii) Trouble- shooting and repair works

i) Familirization with starting motors and variable speed drive principles, etc

ii) Strong knowledge on schematic diagrams, control appratus, and electrical motors in accordance with actual safety regulations

i) To understand, diagnose and troubleshoot an automated systemii) To understand and carry out simple

programming

i) Understand the concept of predictive maintenance and the ability to apply the vibration analysis method

ii) Identify and understand the diff erent sources of vibration in running machines

i) Familiarize participants on the fundamentals of operating an airport’s Baggage Handling System (BHS) to maximize airport operational eff ectiveness and effi ciency and minize operational and maintenance costs

Airfi eldGroundLighting

5 workingdays

14

AutomotiveWorkshopSafety

2 workingdays

15

Fire TruckMaintenance

3 workingdays

16

Motor Starters and Equipment

2 workingdays

17

Trouble Shooting in Industrial Automation

2 workingdays

18

PredictiveMaintenance using Vibration Analysis

2 workingdays

19

BaggageHandlingSystem

5 workingdays

20

MALAYSIA AIRPORTS CONSULTANCY SERVICES SDN BHD(375245-X)

(Formerly known as Malaysia Airports Management and Technical Services Sdn. Bhd.)Malaysia Airports Corporate Offi ce, Persiaran Korporat KLIA, 64000 KLIA, Sepang, Selangor, Malaysia.

D/L : +603 8777 7410/ 7408 • G/L : +603-8777 7000 • Fax : +603-8777 7550

E-mail : [email protected] • Website : www.malaysiaairports.com.my

AirportTechnical

ServicesTraining

Modules

Airports depend on a wide variety of sophisticated technological systems to function eff ectively. These systems range from the aeronautical ground lighting systems that guide aircraft landings to the baggage handling system that separates and loads baggage onto aircraft. These systems are complex and highly technical, and require personnel with the right knowledge and skills to operate.

Malaysia Airports Consultancy Services (MACS) off ers a comprehensive range of Airport Technical Services training modules to equip participants with the requisite technical skills and know-how to become qualifi ed and highly competent Airport technical modules personnel able to ensure the technical side of airport operations function as smoothly as possible.

NO. COURSE OBJECTIVE COURSE OUTLINE DURATION NO. COURSE OBJECTIVE COURSE OUTLINE DURATION

NO. COURSE OBJECTIVE COURSE OUTLINE DURATION

1. Introduction• Overview, Objectives and Airport Level of Service (LOS),

Terminal Key Performance Indicators (KPIs)2. Functions and responsibiltiies of a supervisor3. Human Relations and Communication4. The 5 foudnations of Leadership and Supervision5. Fundamental Principles of Leadership6. Laws of Motivation7. Critical Characteristics ofLeadership8. Eff ective Task delgation9. Improving Employee Work Habits10. Improving Employee Performance11. Problem employees and employe problems12. Dealing with Employee Complains13. Motivating and Inspiring Staff 14. Handling Work Confl icts15. Building productive teams16. Managing Change- Eff ective Change17. Management, OD Interventions and Employee Involvement

1. Overview2. Repair Programs3. Equipment malfunctions4. Six big equipment-related wasters5. Advantages of repairing own machines6. Preventive maintenance database requirements7. Approaches to improving machine reliability8. Steps in trouble-shooting for causes9. Seven Points For Root Cause Analysis (RCA) :10. Description of breakdown:

i. Defi ne the physical phenomena of the breakdown.iii. Organize the details of the breakdown by using the

‘3W2H’ ( what, when, where, how, how much) tool.iv. Work as a team, respecting each other’s expertise and

knowledge, v. Consider every possible cause of the breakdown.vi. Verify all logical causes and eliminate all illogical ones.vii. If determined that the cause of the breakdown was

human error, separate that cause from the physical causes.viii. The latent causes of industrial failures - How to identify them and what actions to take?ix. Tools for data collections and trends analysis.

INTRODUCTION TO FMEAQUALITY PLANNING & TYPES OF FMEASTEPS OF ANALYSIS & CREATING A FMEA• Create & Design FMEA• Creating A Process FMEA• Learn & select the appropriate FMEA• Understanding the importance of FMEA in Manufacturing• Applying the FMEA Methodology to your own caseFMEA PRACTICAL PROCESS REVIEW OF KEY TERMSFMEA IMPLEMENTATIONREVIEW OF PROCESS FLOW CHARTPROCESS CONTROL PLAN

Upon completion of this program, the trainees are expected to :• Understand the purpose and functions of a

supervisor• Have an enhanced awareness of a

supervisor’s responsibilities and expectations in today’s world

• Develop more eff ective people skills in handling subordinates

• Be able to exercise alternatives for handling team decisions

• Understand the various levels of empowerment- Empowerment vs Capability

• Build employee morale via positive approach to correcting errors and use of delegation in improving employee productivity

• Manage change and resolve confl icts respectfully

• React to and discuss major changes occurring in organization.

i) Demonstrate an understanding of trouble-shooting technques to identify issues regarding facilities and equipment

ii) Participate in gathering information related to repair and maitenance of facilities and equipment to be used as inputs during maitenance analysis

i) Defi ning Failure Mode and Eff ect Analysisii) Identifying the benefi ts of using FMEAiii) Learn the steps in carrying out an FMEAiv) How to create typical FMEA design and

processv) Prioritize Potential Failures according to Risk

and Drive actions to eliminate/ reduce their likelihood of occurence

vi) Translate this analysis into eff ective product/ process contol by addressing critical characteristics of product /process through process control

vii) Develop a Control Plan - written depscription of system for controlling production parts and processes

Eff ectiveSupervisorySkills

2 workingdays

1

FacilitiesMaitenance Management

3 workingdays

2

Failure Modesand Eff ect Analysis

2 workingdays

3

i) This course is designed to ensure participants are able to gain the technical knowledge required in air conditioning maintenance

i) This course is an entry levelo course to prepare participants to locate faults and carry out basic maintenance works on

air-conditioners

This course is designed to help participants gain the following knowledge :i) Knowledge and skills needed for operational

worthiness and ensure readiness of the Passesnger Loading Bridge

ii) Learn the best pracitices to minimize downturn and ensure service reliability

iii) Understand concepts of Airside Safety and Aerodome Rules and Regulations

Air Conditioning Maintenance

2 workingdays

4

Air Conditioning Technology

2 workingdays

5

PassengerLoading Bridges

5 workingdays

6

Airport Pavement Management System

2 workingdays

7

Electrical Power System

5 workingdays

8

• Introduction - Operating conditions • Pump-down and Charging • Service diagnosis and repairs • Electrical fault fi nding and controls • Chiller installation and features • AHU - element and controls • Course condition - real case studies

• Units and measurements• Refrigeration and air conditioning * Fumdamental principles * Refrigeration cycle * Pressure Enthalphy Chart * Factors eff ecting refrigeration system• Types of systems• Psychrometrics• Air Handling System• Component of refrigereting

Introduction to PLB LayoutIntroduction to VGDS LayoutLB’s Safety ProceduresOperations PLB & VGDSCare & Periodics Maintenance Sistem CalibrationWorthiness Checks

Introduction to PavementFundamental of Pavement ConstructionDefi nation of PavementPavement DesignPavement Classifi cationPavement Materials Rigid & FlexibleMethod of ConstructionType of EquipmentsDistress in Airport Pavement, Its defi nation & eff ect, component and its charecteristicsDistress Factors and Remedial ProcessesPavement Situation Case StudiesInspection & Maintenance SOPSite Visits

Electricity Economics – regulation & DeregulationMarket Operation - LV & HTElectricity Supply Industry & Malaysian Grid CodePower System Operation BasicsLoad forecasting and demand curvesSystem planning and expansionUnit commitment & Intergration StrategyFrequency regulation & economic dispatchBasic system protection practices for safety operationNetwork switching & isolationSCADA and Energy Management SystemsDefence & Restoration Plans - Interchange EvaluationsSwitch gears Operation

This course provides participants with the following :i) insight on the various equipment types in a

typical high voltagee substation and how they contribute to overall system reliability

ii) Learn and understand the practical aspects related to the various phases in engineering and design, project implementation, comissioning and maintenance

iii) Understanding contractual requirements and technical compliances required

iv) Experienced instructors who have encountered and solved serious issues with electrical power systems

i) This course provides participants with the following knowledge regarding Pavement Management: • Co-ordination, design, construction, maitenance and evaluation activities • Making effi cient use of existing knowledge and practices

ii) Plan all work activities and services necesary to provide, operate and maintain airfi eld pavements in a safe and cost-eff ective manner

Electrical fornon-electrical Personal

3 workingdays

9

Sensor inIndustry Process Control, Selection and Sizing

Sensor inIndustry Process Control, Selection and Sizing

ElectroPneumatic

Electro-Hydraulics

2 workingdays

4 workingdays

4 workingdays

2 workingdays

10

11

12

13

• Safety precaution in Handling 415 volts 3 phase and 230 volts single phase.

• Basic electrical circuit, current, resistance, voltage & power calculations.

• Measurement of current, resistance, voltage, insulation and etc.

• Principle construction and operation of AC motors• Principle of starters for AC motors • Trouble shooting in Electrical AC motors• Common fault and rectifi cation • Practical exercises using multimeters, series, parallel, series-

parallel circuits.

• Role and Control system in automation system • Diff erent types of loop, ie. Open and close• Functional description and fi eld application * PT 100 probe * J, K, type Thermal Convector * Notion of analogue and digital convector * Control power point • Setting and Sensor Selection • Sensor and Industrial Application

• PLC Structure * Power supply, I/o interface, * The bus, The network, The memories, * Extension racks, wiring, Program language • Programming and Industrial language• Arithmetic; Word manipulation, Functions • Process control and data acquisition * Intro to process control and data acquisition * Transducers * Transmitters * Data acquisition theory * Analog–to-digital conversation, operational amplifi ers

• Introduction and Applicable Standards & Safety• Intoduction to AGL• Airfi eld and Electrical Safety• AGL Series Circuit• Approach Lighting Systems: Introduction, Categories and

Design Principles• Approach Lighting Systems: Design and Application• Runway Lighting Systems: Introduction, International

Categories• Runway Lighting Systems: Design and Application• PAPI & APAPI: Design & Application• Constant Current Regulators: Principles of Operation & Types• Taxiway Systems: Design and Application (Taxiway & Apron

Edge, Centreline)• Taxiway Systems: Design and Application (Taxiway Lead On/

Off , Hold & Stop Bars)• Surface Movement Guidance: Signs-Design and Application

and Basic Principles of SMGCS• Remote Control & Monitoring Systems: Design and

Application-Simple & CAT 1)• Remote Control & Monitoring Systems: Design and Application-SMGCS & CAT II/III)• Introduction to Main & Standby Power: Design and

Application• Introduction to Service Manuals, Planned & Preventive

Maintenance

• Principles of hydraulics and electro control• Hydraulic fl uids, power supply unit and electrical

components used in electro-hydraulics• Symbols, valves, cylinders and accumulators• Design, Constructions and troubleshooting of hydraulic

control circuits • Logic functions in electro-pneumatics• Process sequential control in electro-pneumatics

i) Adherence to electrical safety precautionsii) Identify types of fuses, circuit breakersiii) Read and interpret electrical drawingsiv) Measure voltage, current, resistance in circuits and componentsv) identify types of electrical AC motorsvi) Read and interpret circuit diagrams for

startersvii) Wire up diff erent types of startersviii) Trouble - shoot fault in starting system

i) To be able to undestand the operating principles for diff erent types of sensors

ii) To understand the principle of regulation loop and role of each component and setting eff ects

i) To be able to understand the general structure of a PLC, how its set up in an automated system, and how to carry out simple programming on the PLC

ii) To equip a programmer with advanced techniques typically found in larger or more complex control operations

i) To provide an introduction to AGL products/ system characteristics and maintenance principles, as well as related international standards established by ICAO and FAA

For participants to:i) Understand the functions of the main

hydraulic components and trouble shoot hydraulic circuits

ii) Understand the main parts of electro-hydraulic circuits in order to improve settings and trouble-shooting ability

Airport Technical Services Training ModulesMALAYSIA AIRPORTS CONSULTANCY SERVICES SDN BHD (MACS)