Aim Report Final43960

8/17/2019 Aim Report Final43960

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AUTOMATIC INPECTION MACHINE

ZEAL EDUCATION SOCIETY’S

DNYANGANGA COLLEGE OF ENGINEERING AND RESEARCH

PUNE-411041

A project report o

AUOTOMATIC INSPECTION MACHINE

HRISHIKESH R. HANAMGHAR Roll no:4021

SIDDHARTH R. GUJAR Roll no:4020

BALKRISHNA B. WAMAN Roll no:4060

DURING THE YEAR

!010-!011

PRO"ECT GUIDE

Pro#$ A$ R$ S%r&'(')*+

H$O$D$

Pro#$ A$ R$ S%r&'(')*+

DEPART,ENT OF ,ECHANICAL ENGINEERING

D.C.O.E.R., DEPARTMENT OF MECHANICAL ENGINEERING 2010/2011.


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ZEAL EDUCATION SOCIETY’S

DNYANGANGA COLLEGE OF ENGINEERING AND RESEARCH PUNE-411041$

CERTIFICATEThis is to certi! th"t the o##o$i%& st'(e%ts,HRISHIKESH R. HANAMGHAR.

SIDDHARTH R. GUJAR.

BALKRISHNA B. WAMAN.

H"s s"tis"ctori#! co)*#ete( the *ro+ect e%tit#e(,

“AUTOMATIC INSPECTION MACHINE”

I% *"rti"# '#i##)e%t or the re'ire)e%t o

-"che#ors (e&ree i% Mech"%ic"# e%&i%eeri%&

O

P'%e U%iersit!.

For the "c"(e)ic !e"r

20102011.



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Pro+ect G'i(e He"( o De*t. Pri%ci*"#

A.R.'r!"$"%shi3 A.R.'r!"$"%shi3 P.4. A$"s"re3

This is to certi! th"t the o##o$i%& te") $or5e( o% " (ee#o*)e%t *ro+ect, 6AUTOMATIC

INPECTION MACHINE7.

1. HRIHI8EH R. HANAMGHAR.

2. IDDHARTH R. GU4AR.

9. -AL8RIHNA -. :AMAN.

The te") h"s (esi&%e(, (ee#o*e( ; )"%'"ct're( the 6AUTOMATIC INPECTION

MACHINE7 s'ccess'##!, $hich is 'se'# or i%s*ectio% o %'t 'se( or 'e# i%+ectors i% I. C. E%&i%es.

It is i%(ee( o'r *#e"s're to s*o%sor this *ro+ect. :e "**reci"te the h"r( $or5 "%( si%cerit! o

the te") "%( eorts *'t i%



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A%"%t :"!5o#e.

ACKNOWLEDGEMENT

:e "re s'


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Th"%5i%& !o',

HRIHI8EH R. HANAMGHAR

IDDHARTH R. GU4AR

-AL8RIHNA -. :AMAN

INDE+


Sr. No. TITLE

1 Co)*"%! *roi#e

2 I%tro('ctio%

9 Desi&% o )"teri"# h"%(#i%& s!ste)

> e#ectio% o se%sor

? Desi&% o #o"(i%& )ech"%is)

@ Dr"$i%&s "%( *rocess sheets

:or5i%&

B M"chi%i%& *rocesses

Cost "%"#!sis

10 A("%t"&es "%( "**#ic"tio%s

11 C"re "%( )"i%te%"%ce

12 F't're sco*e

19 Co%c#'sio%

1> Reere%ces


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,- INTRODUCTION

:e h"e to )"5e the )"chi%e $hich c"% chec5 the co)*o%e%ts $hether the! "re i% to#er"%ceo%e or %ot, "%( to sort o't $ith res*ect to their (i)e%sio%s.

I%s*ectio% )"chi%e is &oi%& to 'se or ti)e s"i%&, #e=i


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The (esi&%s o these s!ste)s "re )"(e, (isc'sse( "%( se#ecte( the


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M"teri"# h"%(#i%& c"%

.,- By u"$!3 7o!)y)r01

2.1.13 :ith )"%(re# +o< ertic"#

2.1.23 :ith )"%(re# +o< horio%t"#

2.1.93 :itho't )"%(re# +o< ertic"#

2.1.>3 :itho't )"%(re# +o< horio%t"#

.- By u"$!3 Ro&ary &a5()01



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2.2.13 :ith )"%(re# +o< ertic"#

2.2.23 :ith )"%(re# +o< horio%t"#

2.2.93 :itho't )"%(re# +o< ertic"#

2.2.>3 :itho't )"%(re# +o< horio%t"#

.,- By u"$!3 7o!)y)r01

.,.,- W$ 4a!2r)( 9o5 )r&$7a(01



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Fi&. 2.1.1 :ith )"%(re# +o< ertic"#

No. of "&a&$o!"0

". C#e"%i%&


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1. Lo"(i%& o +o< is e"s!.

2. I%s*ectio% is e"s!.

9. *eci"# '%#o"(i%& s!ste) %ot re'ire(.

D$"a2a!&a3)"01

1. A**#ic"tio% o orce

.,.- W$ 4a!2r)( 9o5 #or$:o!&a(01

Fi&. 2.1.2 :ith )"%(re# +o< horio%t"#

A2a!&a3)"01



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1. Lo"(i%& o +o< is e"s!.


D$"a2a!&a3)"01

1. *eci"# '%#o"(i%& s!ste) is re'ire(.

. Co%e!er


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9. Does %ot re'ire s*eci"# s!ste) or '%#o"(i%&.

D$"a2a!&a3)"01

,. Co%e!er


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A2a!&a3)"01

1. Lo"(i%& o +o< is e"s!.



D$"a2a!&a3)"01

,. Co%e!er


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Fi&. 2.2.1 :ith )"%(re# +o< ertic"#

A2a!&a3)"01

1. Lo"(i%& o +o< is e"s!.


9. No *ro


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..- W$ 4a!2r)( 9o5 #or$:o!&a(01

Fi&. 2.2.2 :ith )"%(re# +o< horio%t"#

A2a!&a3)"01

1. Lo"(i%& o +o< is e"s!.


9. No *ro


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2. Re'ires s*eci"# s!ste) or '%#o"(i%&.

..;- W$ou& 4a!2r)( 9o5 )r&$7a(01

Fi&. 2.2.9 :itho't )"%(re# +o< ertic"#

A2a!&a3)"01

1. Lo"(i%& o +o< is e"s!.



D$"a2a!&a3)"01

1. Re'ires hi&h cost *hotoe#ectric se%sor or i%s*ectio%.



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.. :itho't )"%(re# +o< horio%t"#

A2a!&a3)"01

1. Lo"(i%& o +o< is e"s!.




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9. No *ro


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Fi& 9.1 Li%e"r "ri"


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"ter rectiic"tio% "%( i#teri%&, &ies D.C. or >20)A o't*'t. *ro*ortio%"# to the core )oe)e%t "%(

"#so i%(ic"tes its (irectio%, *ositie or %e&"tie ro) the ce%tr"# ero *oi%t Fi& D3.

The (isti%ct "("%t"&e o 'si%& "% LDT (is*#"ce)e%t tr"%s('cer is th"t the )oi%& core (oes%ot )"5e co%t"ct $ith other e#ectric"# co)*o%e%ts o the "sse)


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Fi& 9.2 Photoe#ectric se%sor

:e h"e "#so i%( the -"')er $iter#"%(

"%other #e( o the e="ct s")e t!*e.

This is "% e#ectric"# *ro*ert! o Li&ht E)itti%& Dio(es LEDs3 $hich is the "ctth"t " #e( Pro('ce " o#t"&e (iere%ce "cross its #e"(s $he% it is s'


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o*"'e co%t"i%ers, "##o$i%& the) to re*#"ce o*tic"# (eices.

A t!*ic"# *ro=i)it! se%sor h"s " 10)) se%si%& r"%&e "%( is 90 )) i% (i")eter. The *ro=i)it!

se%sor i%cor*or"tes " *ote%tio)eter to "##o$ i%e t'%i%& o the se%si%& r"%&e "%( c"% re*etitie#! (etect

o


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Co%(itio%i%& the o't*'t o " *ro=i)it! se%sor h"s "#$"!s

*"r"##e# "%( *er*e%(ic'#"r to the s'r"ce o the *ro=i)it! se%sor.

Pro=i)it! se%sor s!ste)s c"% )"5e )e"s're)e%ts i% 100 sec. Pro


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Ra&)2 o8)ra&$o!a( o(&. U-3

10 to 90 EDC

R$88()

10

Ra&)2 o8)ra&$o!a( 7urr)!& Ie3

?0 )A 2?JC ?JF3

Co%ti%'o's



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No1(oa2 "u88(y 7urr)!& Io3

? )A ON3

6o(&a3) 2ro8 U(3

9,0 I)"=3

Fr)@u)!7y of o8. 7y7()" 3

Q? 9 5H

QB 2 5H

Eff)7&$) o8)ra&$!3 2$"&. r 3

0. = % r 1.1 = %

U"a5() o8)ra&$!3 2$"&. '3

0.B? = r ' 1.1? = r

A45$)!& &)48)ra&ur)

O*er"ti%&

2? to O120JC 19 to O2>BJF3

tor"&e

90 to O12?JC 22 to O2?JF3



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D)3r)) of 8ro&)7&$o!

IP @ Ne)" 1, 9, >, @, 193

Hou"$!3 4a&)r$a(

t"i%#ess stee#

CE14ar'$!3

es

Co!!)7&$o!

C"


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Fi&. >.1.1 -! 'si%& i%c#i%e( *#"te

• I% this s!ste) " t"*ere( *#"te is i=e( "t "% "%e o SJ "s sho$% i% i&. s'ch th"t "%e S is

&re"ter t"% "%e .

• The i%c#i%e( *#"te is i=e( "t the *ositio% sho$%

• He%ce the #o"(i%& o +o< is (o%e o% )"%(re# #i5e$ise "s sho$% i% i&.

>.1.2- By u"$!3 8!)u4a&$7 8$"&o! a!2 7y($!2)r01



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Fi& >.1.2 -! 'si%& *%e')"tic *isto% "%( c!#i%(er

• I% this s!ste) "t the e%( o #o"(i%& )"&"i%e *%e')"tic c!#i%(er is *roi(e( $ith se)i

c!#i%(ric"# c'* t!*e "rr"%&e)e%t.

• 4o< $i## rest i% the &rooe *roi(e( to "tt"ch)e%t "%( the% *isto% *'shes it o% )"%(re#.

• This s!ste) is

Aim Report Final43960

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