® 05/2012 WWW.CREFORM.DE AGV DRIVERLESS TRANSPORT SYSTEM For a continuous improvement process KAIZEN
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®
05/2012 WWW.CREFORM.DE
AGV DRIVERLESS TRANSPORT SYSTEMFor a continuous improvement process KAIZEN
2
Headline
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CREFORM AGV is a high-tech innovation from Japan,
which is continuously being further developed in Europe and adapted to the needs of the European market.
CREFORM AGVs are easily configurable, independently controlled units with a self-sufficient power supply by means of gel batteries. The AGVs have a modular unit construction and are easy to programme for the optimization of material flow in your production.
Easy configurable means:
Magnetic tape for guidance and order commands mean simple installation without having to specially treat the floor. Thereby simple adaptions to changes in production processes are possible.
A modular construction means:
• Modular style of all AGV components.
• 100% reusability of the technical AGV components if you want to change its use: e.g. from a tugger to a mobile assembly line or the additional expansion for special tasks.
CREFORM is strong in customer service:
We offer you:
• Speedy response time
• Technical project planning on request
• Complete service: Installation of AGV driving course and equipment, plus monitoring of the system at the start of real time production
• We carry out maintenance of your AGV system for you on request
• And offer a hotline support for problems.
Service
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HeadlineOur principles:
• Open adaptable AGV-system
• Standardised module assemblies
• Standard components of big manufacturers
Safety- and Control Box CT-SCB-A24 STD:
Our AGV, there are in all AGV-A, B, and D rows 24 volts, with SIEMENS S7-224XP controls equipped.If requested you can upgrade you AGV for example with a course control and a traffic control system.
Technical details
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Table of Contents
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1. AGV• AGV-A35046 EX ......................................................................................................................... Page 5• AGV-A50034 SV ......................................................................................................................... Page 6• AGV-A35046 SV ......................................................................................................................... Page 7• AGV-A25068 SV ......................................................................................................................... Page 8• AGV-A50034 STBODY .............................................................................................................. Page 9• AGV-A35046 STBODY .............................................................................................................. Page 10• AGV-A25068 STBODY .............................................................................................................. Page 11• AGV-B50066 STD ....................................................................................................................... Page 12• AGV-B35090 STD ....................................................................................................................... Page 13• AGV-D25130 STD ...................................................................................................................... Page 14• AGV-HSPEED A-TYP .................................................................................................................. Page 15• AGV-M50066 STD ..................................................................................................................... Page 16
2. AGV-Accessories• EXIDE Gel Batter 120 Ah ......................................................................................................... Page 17• EXIDE Battery Charger for 24 volt AGV ............................................................................. Page 17• Banner Gel Battery 100 Ah .................................................................................................... Page 18• Banner Battery Charger for 24 volt AGV .......................................................................... Page 18• Banner Gel Battery 180 Ah .................................................................................................... Page 19• Banner Battery Charger .......................................................................................................... Page 19• Charging contacts incl. charging circuit for automatic battery charging .......... Page 20• Optima Yellow Top Battery 75 Ah ...................................................................................... Page 20• Charge point (incl. charger) .................................................................................................. Page 20• AGV Multi Monitor for all FH - Drive units ....................................................................... Page 21• Melody Box .................................................................................................................................. Page 21• Automatic Decoupling 1 ....................................................................................................... Page 22• Automatic Decoupling 2 Variant 1 .................................................................................... Page 22• Automatic Decoupling 2 Variant 2 .................................................................................... Page 22• CREFORM RFID-Course Control ........................................................................................... Page 23• RFID-Transponder..................................................................................................................... Page 23• AGV Remote Control Start 12/24V ..................................................................................... Page 24• Traffic Control System ............................................................................................................. Page 24
3. BST-AGVAccessories• Battery Box .................................................................................................................................. Page 25• Banner Dry Bull set 100 Ah.................................................................................................... Page 25• Banner Battery Charger for 24 volt BST ............................................................................ Page 25
4. TrafficRouting• Magnetic Tape for Surface Laying...................................................................................... Page 26• In ground Magnetic Tape ...................................................................................................... Page 26• 1000 mm Magnetic Tape Radius 30° ................................................................................ Page 27• 800 mm Magnetic Tape Radius 30° ................................................................................... Page 27• Magnetic Tape Dividing Element ....................................................................................... Page 27• Foil Protective Tape ................................................................................................................. Page 28• Textile Protective Tape ........................................................................................................... Page 28• Duraflex Protective Tape ....................................................................................................... Page 28
5. AGV-Varieties .................................................................................................................. Page 29
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CREFORM Technik GmbHWolfsburger Str. 10D-34225 BaunatalTel. +49 (0)561 - 47 59 67 0 Fax +49 (0)561 - 47 59 67 88www.creform.de / [email protected]
CREFORM AGV– Housing framework including mechanical Bumper safety system
Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels.
TechnicaldataSpeed: 4 / 24 / 35 metres per minute Tracking: MagneticTractive power: 29 kgTrailing load*: 450 kgMax load: 310 kgOn-board voltage: 24 Volt DCBattery number: 2Battery type: EXIDE Gel 120 AhService life: 8 Hours (with fully charged battery)Total weight: 180 kg including batteryDimensions LxBxH: 1500 mm x 900 mm x 1100 mm
* at 1% gradient based on polyurethane wheels and a flat industrial floor.
SinglecomponentsAGV drive unit FH-A35046Safety box 24 VoltCombi-soft foam bumperBicolour optical warning detectorHOKUYO Service SensorAdditional NS-sensorBattery charge display
AGV-DescriptionAGV tugger with three speed levels and magnetic guidance for efficient material transport using your existing trailers.
AGV-A35046 EX
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CREFORM Technik GmbHWolfsburger Str. 10D-34225 BaunatalTel. +49 (0)561 - 47 59 67 0 Fax +49 (0)561 - 47 59 67 88www.creform.de / [email protected]
CREFORM AGV– Housing framework including paneling and SICK S-300 personal protection
Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels.
TechnicaldataSpeed: 4 / 30 / 50 metres per minute Tracking: MagneticTractive power: 21 kgTrailing load*: 330 kgMax load: 190 kgOn-board voltage: 24 Volt DCBattery number: 2Battery type: EXIDE Gel 120 AhService life: 8 Hours (with fully charged battery)Total weight: 180 kg including batteryDimensions LxBxH: 1500 mm x 900 mm x 1100 mm
* at 1% gradient based on polyurethane wheels and a flat industrial floor.
SinglecomponentsAGV drive unit FH-A50034 MC2Safety box 24 VoltBicolour optical warning detectorSICK S-300 with 4 zonesAdditional NS-sensorBattery charge display
AGV-DescriptionAGV tugger with three speed levels and magnetic guidance for efficient material transport using your existing trailers.
AGV-A50034 SV
7
CREFORM Technik GmbHWolfsburger Str. 10D-34225 BaunatalTel. +49 (0)561 - 47 59 67 0 Fax +49 (0)561 - 47 59 67 88www.creform.de / [email protected]
CREFORM AGV– Housing framework including paneling and SICK S-301 personal protection
Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels.
TechnicaldataSpeed: 4 / 24 / 35 metres per minute Tracking: MagneticTractive power: 29 kgTrailing load*: 450 kgMax load: 310 kgOn-board voltage: 24 Volt DCBattery number: 2Battery type: EXIDE Gel 120 AhService life: 8 Hours (with fully charged battery)Total weight: 180 kg including batteryDimensions LxBxH: 1500 mm x 900 mm x 1100 mm
* at 1% gradient based on polyurethane wheels and a flat industrial floor.
SinglecomponentsAGV drive unit FH-A35046 MC2Safety box 24 VoltBicolour optical warning detectorSICK S-300 with 4 zonesAdditional NS-sensorBattery charge display
AGV-DescriptionAGV tugger with three speed levels and magnetic guidance for efficient material transport using your existing trailers.
AGV-A35046 SV
8
CREFORM Technik GmbHWolfsburger Str. 10D-34225 BaunatalTel. +49 (0)561 - 47 59 67 0 Fax +49 (0)561 - 47 59 67 88www.creform.de / [email protected]
CREFORM AGV– Housing framework including paneling and SICK S-302 personal protection
Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels.
TechnicaldataSpeed: 4 / 15 / 25 metres per minute Tracking: MagneticTractive power: 41 kgTrailing load*: 660 kgMax load: 530 kgOn-board voltage: 24 Volt DCBattery number: 2Battery type: EXIDE Gel 120 AhService life: 8 Hours (with fully charged battery)Total weight: 180 kg including batteryDimensions LxBxH: 1500 mm x 900 mm x 1100 mm
* at 1% gradient based on polyurethane wheels and a flat industrial floor.
SinglecomponentsAGV drive unit FH-A25068 MC2Safety box 24 VoltBicolour optical warning detectorSICK S-300 with 4 zonesAdditional NS-sensorBattery charge display
AGV-DescriptionAGV tugger with three speed levels and magnetic guidance for efficient material transport using your existing trailers.
AGV-A25068 SV
9
CREFORM Technik GmbHWolfsburger Str. 10D-34225 BaunatalTel. +49 (0)561 - 47 59 67 0 Fax +49 (0)561 - 47 59 67 88www.creform.de / [email protected]
Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels.
TechnicaldataSpeed: 4 / 30 / 50 metres per minute Tracking: MagneticTractive power: 21 kgTrailing load*: 330 kgMax load: 70 kgOn-board voltage: 24 Volt DCBattery number: 2Battery type: EXIDE Gel 120 AhService life: 8 Hours (with fully charged battery)Total weight: 270 kg including batteryDimensions LxBxH: 1270 mm x 700 mm x 1240 mm
* at 1% gradient based on polyurethane wheels and a flat industrial floor.
SinglecomponentsAGV drive unit FH-A50034 MC2Safety box 24 VoltBicolour optical warning detectorSICK S-300 with 4 zonesAdditional NS-sensorBattery charge display
AGV-DescriptionAGV tugger with robust frame full-housed, three speed levels and magnetic guidance for efficient material transport using your existing trailers.
AGV-A50034 STBODY
10
CREFORM Technik GmbHWolfsburger Str. 10D-34225 BaunatalTel. +49 (0)561 - 47 59 67 0 Fax +49 (0)561 - 47 59 67 88www.creform.de / [email protected]
Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels.
TechnicaldataSpeed: 4 / 24 / 35 metres per minute Tracking: MagneticTractive power: 29 kgTrailing load*: 450 kgMax load: 190 kgOn-board voltage: 24 Volt DCBattery number: 2Battery type: EXIDE Gel 120 AhService life: 8 Hours (with fully charged battery)Total weight: 190 kg including batteryDimensions LxBxH: 1270 mm x 700 mm x 1240 mm
* at 1% gradient based on polyurethane wheels and a flat industrial floor.
SinglecomponentsAGV drive unit FH-A35046 MC2Safety box 24 VoltBicolour optical warning detectorSICK S-300 with 4 zonesAdditional NS-sensorBattery charge display
AGV-DescriptionAGV tugger with robust frame full-housed, three speed levels and magnetic guidance for efficient material transport using your existing trailers.
AGV-A35046 STBODY
11
CREFORM Technik GmbHWolfsburger Str. 10D-34225 BaunatalTel. +49 (0)561 - 47 59 67 0 Fax +49 (0)561 - 47 59 67 88www.creform.de / [email protected]
Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels.
TechnicaldataSpeed: 4 / 15 / 25 metres per minute Tracking: MagneticTractive power: 41 kgTrailing load*: 660 kgMax load: 410 kgOn-board voltage: 24 Volt DCBattery number: 2Battery type: EXIDE Gel 120 AhService life: 8 Hours (with fully charged battery)Total weight: 270 kg including batteryDimensions LxBxH: 1270 mm x 700 mm x 1240 mm
* at 1% gradient based on polyurethane wheels and a flat industrial floor.
SinglecomponentsAGV drive unit FH-A25068 MC2Safety box 24 VoltBicolour optical warning detectorSICK S-300 with 4 zonesAdditional NS-sensorBattery charge display
AGV-DescriptionAGV tugger with robust frame full-housed, three speed levels and magnetic guidance for efficient material transport using your existing trailers.
AGV-A25068 STBODY
12
CREFORM Technik GmbHWolfsburger Str. 10D-34225 BaunatalTel. +49 (0)561 - 47 59 67 0 Fax +49 (0)561 - 47 59 67 88www.creform.de / [email protected]
CREFORM AGV-Steel framework
Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels.
TechnicaldataSpeed: 4 / 30 / 50 metres per minute Tracking: MagneticTractive power: 42 kgTrailing load*: 660 kgMax load: 360 kgOn-board voltage: 24 Volt DCBattery number: 2Battery type: EXIDE Gel 120 AhService life: 8 Hours (with fully charged battery)Total weight: 300 kg including batteryDimensions LxBxH: 1970 mm x 870 mm x 1100 mm
* at 1% gradient based on polyurethane wheels and a flat industrial floor.
SinglecomponentsAGV drive unit FH-B50066Safety box D-Typ 24 Volt SICKakustischer WarnmelderBicolour optical warning detectorSICK S-300 with 4 zonesAdditional NS-sensorBattery charge display
AGV-DescriptionAGV tugger with three speed levels and magnetic guidance for efficient material transport using your existing trailers.
AGV-B50066 STD
13
CREFORM Technik GmbHWolfsburger Str. 10D-34225 BaunatalTel. +49 (0)561 - 47 59 67 0 Fax +49 (0)561 - 47 59 67 88www.creform.de / [email protected]
CREFORM AGV-Steel framework
Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels.
TechnicaldataSpeed: 4 / 24 / 35 metres per minute Tracking: MagneticTractive power: 58 kgTrailing load*: 1000 kgMax load: 600 kgOn-board voltage: 24 Volt DCBattery number: 2Battery type: EXIDE Gel 120 AhService life: 8 Hours (with fully charged battery)Total weight: 300 kg including batteryDimensions LxBxH: 1970 mm x 870 mm x 1100 mm
* at 1% gradient based on polyurethane wheels and a flat industrial floor.
SinglecomponentsAGV drive unit FH-B35090Safety box D-Typ 24 Volt SICKakustischer WarnmelderBicolour optical warning detectorSICK S-300 with 4 zonesAdditional NS-sensorBattery charge display
AGV-DescriptionAGV tugger with three speed levels and magnetic guidance for efficient material transport using your existing trailers.
AGV-B35090 STD
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