AEROACOUSTIC ANALYSIS OF A HELICOPTER CONFIGURATION WITH DUCTED TAIL ROTOR Jae Hun You * , Nicolas Thouault * , Christian Breitsamter * and Nikolas A. Adams * * Institute of Aerodynamics and Fluid Mechanics, Technische Universität München Boltzmannstraße 15, D-85748 Garching, Germany [email protected]Keywords: aeroacoustics, helicopter, ducted tail rotor, unsteady RANS, FW-H analogy Abstract In the framework of the Bavarian research project FORLärm, numerical aeroacoustic investigations on a light weight transport helicopter with ducted tail rotor are carried out. To understand the noise generation mechanisms, a hybrid approach is applied for a forward flight condition. The flow field is calculated by an Unsteady Reynolds Averaged Navier-Stokes (URANS) method us- ing Shear Stress Transport (SST) turbulence model. The helicopter Fenestron R configura- tion without main rotor has been modeled based on a structured mesh. A sliding mesh ap- proach is employed to model the fan rotation. Based on instantaneous flow data provided by the URANS simulations, the computation of the acoustic far-field is performed by means of the Ffowcs Williams-Hawkings (FW-H) surface in- tegral method. A complex flow topology is pre- dicted by the URANS simulation. Flow sep- aration occurs on the aft part of the fuselage thereby creating vortical structures convected downstream to the ducted tail rotor. A separation bubble caused by boundary layer separation at the fan inlet lip geometry is also observed. Based on results of the FW-H caculations, tonal noise components are identified. The sideband fre- quencies related to the blade passing frequency (BPF) obtained by the FW-H calculation match well with the analytical solution based on the phase modulation technique. 1 Introduction Ducted tail rotor, also known as Fenestron R , is an innovative tail rotor concept of the conven- tional helicopter configuration (single main ro- tor and tail rotor configuration) to provide the necessary anti-torque thrust. Besides the sig- nificant improvement of operational safety near the ground and advancement of performance effi- ciency, the Fenestron R gives substantial acoustic benefits in contrast to the open tail rotor [1, 2]. For instance, the Fenestron R duct acts as an acoustic shield and the lower tip speed of the ro- tor blade also leads to decrease of acoustic power emission. Additionally, the rotor blades are un- equally circumferentially distributed to spread the acoustic tonal energy over several frequencies thus reducing the noise annoyance at the blade passing frequency. For the reason outlined above, the Fenestron R has been recently successfully implemented on a variety of helicopters (e.g. EC 120, EC 135 and SA 365). Numerous investigations related to aerodynamics [3, 4, 5] and aeroacoustics [6, 7] of the ducted tail rotor have been already conducted. However, ac- curate and detailed understanding of both aero- dynamic and aeroacoustic phenomena, in par- ticular, in forward flight condition still remain challenging considering the complex configura- tion and its flow field. Therefore, computa- tional methods could help to unterstand the flow physics of the helicopter with ducted tail rotor and provide insights on the noise sources with 1
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AEROACOUSTIC ANALYSIS OF A HELICOPTERCONFIGURATION WITH DUCTED TAIL ROTOR
Jae Hun You∗ , Nicolas Thouault∗ , Christian Breitsamter∗ and Nikolas A. Adams∗∗Institute of Aerodynamics and Fluid Mechanics, Technische Universität München
with A0 being the pressure amplitude by theblade passing frequency, F0 the blade passingfrequency (BPF) resulting from multiplication ofthe number of blades I and rotational frequencyof the fan fR, ν = m fR the modulation frequencyand ∆φ = I∆θ the phase-modulation amplitude.For a more realistic prediction of the pressureamplitude of a fan with small number of blades(I < 20), Ewald et al. [8] rearranged this formu-lation by introducing Fourier analysis and sinu-soidal approximation of the pressure waveformproduced by the fan:
In this section, the investigated helicopter config-uration is presented. An overview of the numer-ical setup and the computational approach usedCFD is also given.
Fig. 3 Surface mesh on rotor blades and statorvanes.
ping meshes caused by the connection betweeneach part are treated by GGI (General Grid In-terface) algorithm [9]. In order to predict flowseparation accurately, the viscous sublayer is re-solved using an O-grid topology. The height ofthe first cell layer has been set to achieve a valueof y+ < 1 (dimensionless wall distance).Overall, 3400 blocks and 26.3× 106 nodes arecreated around the geometry (11.8× 106 in DO-MAIN, 10.6 × 106 in ROTOR and 3.9 × 106
nodes in STATOR, respectively).
2.1.2 Numerical Method of CFD
To calculate the unsteady viscous flow field,an URANS approach is employed. For thispurpose, the commercial finite-volume-based
Fig. 4 Sketch of the computational domain.
Navier-Stokes solver ANSYS CFX (version13.0) is used. The computational domain is arectangular cuboid with the length of 100× lre f ,the height of 100× lre f and the width of 80× lre f(Fig. 4). The angle of attack α = −2 and thesideslip angle β = 0 are taken into account forthe given forward flight condition (free streamvelocity U∞ = 62.5 m/s, Re1:1 = 4.1× 106) byusing an uniform velocity profile at the inlet withthree explicit velocity components. An openingboundary condition [9] is used on the sidewalls,as well as on the top and bottom side of the com-putational domain with prescribed freestream ve-locity. The domain outlet is also defined byan opening boundary condition with a zero rela-tive pressure averaged over the whole outlet sur-face to avoid an artificial pressure gradient down-
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Aeroacoustic Analysis of a Helicopter Configuration with Ducted Tail Rotor
stream. For the spatial discretization, the highresolution scheme [9] is used. This method al-lows a dynamical adjustment of 1st order and 2nd
order upwind scheme controlled by the blend-ing factor (0 ≤ β ≤ 1) to make a compromisebetween the accuracy and the robustness. Forthe unsteady calculation, an implicit second or-der backward Euler scheme is used for the tempo-ral discretization. The k−ω Shear Stress Trans-port (SST) model by Menter [10] is adopted forthe turbulence modeling. All the computationsare performed fully turbulent. Since the bladetip Mach number given by the rotating speed isM > 0.5, the total energy model is employed totake into account of the compressibility effectsin this region. The fan rotation is modeled bymeans of the sliding mesh technique, so that theROTOR domain is connected to the stationarydomain (DOMAIN and STATOR) by sliding in-terfaces (Fig. 5). A steady simulation usingthe Frozen Rotor approach has been conducted.The steady state result is used as initial solu-tion for the unsteady simulation with Transient-Rotor-Stator method, which initializes an actualrotation of the fan grid. A constant time step(∆tCFD = 47 µs) corresponding to 1 of fan ro-tation is taken for the unsteady calculations (360time steps for a fan revolution).All simulations have been conducted on the highperformance computers (HLRB II / SuperMuc)of the Leibniz-Supercomputing center (LRZ) inMunich. A number of 40 to 120 processors perrun has been used to compute 15 fan revolu-tions. The convergence of the fan parameters is
Fig. 5 Schematic representation of the slidingmesh approach.
achieved after 5 fan revolutions. A strong vari-ation of the axial force coefficient caxial of rotorblades around a mean value can be observed forthe next 10 revolutions (Fig. 6). Relevant flowdata have been gathered on this time frame tofeed the acoustic calculation.
Fig. 6 Time history of the axial force coefficientcaxial of rotor blades for 10 fan revolutions.
2.2 Comparison to wind tunnel data
In order to evaluate the predictive capability ofthe numerical simulation, the results of the nu-merical simulation has been compared to windtunnel data.
Aeroacoustic Analysis of a Helicopter Configuration with Ducted Tail Rotor
(a) (b)
Fig. 10 (a) Instantaneous axial vorticity magnitude at the fan inlet and (b) instantaneous vortical struc-tures visualized by iso-surface of Q-criterion, Q = 6000 1/s2 for U∞ = 62.5 m/s, α =−2 and β = 0.
ulation underpredicts such a high flow gradientarea. In Fig. 8 (c), the flow pattern on the fuse-lage aft body is visualized by time-averaged sur-face streamlines. In addition, the time-averagedpressure coefficient distribution in the horizontalplane (z/lre f = 0.244) at the fuselage aft bodyis presented. A good agreement has also beenfound in this cross-section, except for the regionof flow singularity, where the flow on the fuselageseparates significantly and slightly higher pres-sures have been predicted by the numerical sim-ulation.
fin by the main flow. This vortex pair does not di-rectly affect the flow condition at the fan. As pre-viously stated, the engine inlets are also closed.Hence, a relatively large stagnation area is pro-voked, which induces a horseshoe vortex. Theyare also convected by the incoming flow along thefuselage side walls and merge downstream withthe aft body wake.
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J. H. YOU, N. THOUAULT, C. BREITSAMTER & N. A. ADAMS
Fig. 11 Time-averaged total pressure distributionat the fan inlet.
2.3.2 Inlet Distortion
Besides vortical structures arising from the fuse-lage, flow separation occurs at the inlet geome-try and leads to a highly non-uniform inflow atthe rotor. In Fig. 11, the distribution of time-averaged total pressure ratio is shown at the in-terface between the ROTOR and the DOMAIN.Note that the rotational direction of the fan iscounter-clockwise. The separation bubble causedby boundary layer separation on the inlet lip ra-dius is revealed by a low level of the total pres-sure ratio (indicated by A in Fig. 11). In addi-tion, a recirculation area is generated behind theadvancing side of the rotor hub (indicated by Bin Fig. 11). Highly distorted and unsteady bladeloading is expected, when the blade is passingthrough these high turbulent flow regions. Thisinteraction can produce adverse effects on boththe fan efficiency and the noise generation.A detailed investigation of the inlet distortionhas been performed based on the power spectraldensity (PSD) of the pressure fluctuations. Anarray of monitor points located above the rotorand close to the shroud are considered (Fig. 12(a)). These monitor points are distributed withan equivalent azimuth angle of 12. Static pres-sure values are collected at these points duringthe 10 fan revolutions for each numerical timestep. Fig. 12 (b) shows the result of the PSD anal-ysis as a 2D waterfall plot. Dominant frequen-
(a)
(b)
Fig. 12 Power spectral density (PSD) analysis ofthe inlet distorsion.
cies related to the blade passing frequency (BPF)and its sidebands ( fSB =BPF±ν) are observed.It can be seen that the interaction between therotating blades and the separation bubble orig-inating from the inlet lip causes an increase ofthe pressure fluctuation at the BPF and its side-band frequencies. This statement is confirmed bycomparing the dominant peaks at the azimuth an-gle of θ = 150, where the inflow is relativelyundistorted, to monitor points in the distorted in-flow region (0 to 120 and 260 to 360). Theincrease of PSD magnitude for 180 to 260 iscaused by the interaction of the rotor with sepa-rated flow from the hub.
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Aeroacoustic Analysis of a Helicopter Configuration with Ducted Tail Rotor
(a)
(b)
Fig. 13 Stator stage flow distortion: (a) distribu-tion of time-averaged vorticity magnitude in thestator stage, (b) PSD analysis at MP 1 and MP 2.
2.3.3 Stator Row Flow Distortion
In Fig. 13 (a), a distribution of time-averagedvorticity magnitude is shown for a cross-flowplane located in the stator. The vortical structuresgenerated on the advancing side of the rotor huband on the inlet lip are transmitted through therotor passage and consequently provoke a highlyfluctuating flow field in the stator row. For thePSD analysis, two monitor points are considered:in the aera of relatively low turbulence (MP 1)and in the highly turbulent region of the statorstage (MP 2). For both monitor points, the BPFand its sideband frequencies are the dominant fre-quencies (Fig. 13 (b)). However, considerablyhigher pressure fluctuations are captured at MP2. At the corner between stator duct and the stator
vane, recirculation areas are also present (cornerseparation).
3 Computational Acoustic Calculations
Based on the unsteady flow data obtained fromthe URANS simulation with the SST turbulencemodel, aeroacoustic calculations have been car-ried out. In the following section, the em-ployed aeroacoustic formulation and computa-tional setup are briefly presented. Furthermore,the influence of the integration surface locationis discussed. Finally, results of the acoustic cal-culations are reported.
3.1 Computational method
The acoustic code used in the present study wasdeveloped at the Universität Erlangen-Nürnberg[12, 13]. The formulation adopted in the codeevaluates the acoustic pressure p′ in the far-fieldby solving the integral formulation of the FfowcsWilliams and Hawkings equation [14] on a con-trol surface. The transient data obtained from theCFD simulation are interpolated onto the con-trol surface. Hereby, the control surface hasbeen designed to contain all significant flow non-linearities generating sound. The interpolateddata are thus regarded as a new noise source.In the present study, an integral formulation ofthe FW-H equation modified by Farassat (Formu-lation I of Farassat) is applied, which has beenused for helicopter rotor and propeller noise pre-diction [15, 16]. According to this formulation,the predicted sound pressure p′ can be decom-posed as [17]:
where p′T is thickness noise and p′L loading noise,also known as monopole and dipole sources, re-spectively. Both terms can be rearranged in inter-gral forms by introducing new variables Ui and Lidefined by Francescantonio [18]:
Ui =ρ
ρ0ui (8)
Li = Pi jn j +ρuiun (9)
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J. H. YOU, N. THOUAULT, C. BREITSAMTER & N. A. ADAMS
with ui the local flow velocity, ni normal vectorpointing away from the control surface, Pi j thecompressible stress tensor and ri the position vec-tor from the surface source to the observer po-sition. The integral forms of p′T and p′L for aporous, stationary surface can then be written as:
4πp′T (~x, t) =∂
∂t
∫s
[ρ0Un
R
]adv
dS (10)
4πp′L(~x, t) =
1c0
∂
∂t
∫s
[Lr
R
]adv
dS+∫
s
[Lr
R
]adv
dS
(11)with ρ0 the density, c0 the speed of sound andR the distance between the control surface andthe oberver position. Hereby, the subscript n andr refers to the normal component and the radialcomponent of the vector, respectively. The othersubscript adv denotes that the integration is con-ducted using the advanced time approach pre-sented by Casalino [19] and defined as:
τadv = t +Rc0
(12)
where t is the emission time at which the FW-Hcaculation is performed on the control surface.The term p′Q in Eq. (7) is the quadrupole noise.Here, the strength of the quadrupole source isgenerally very small. Thus, the quadrupole termin Eq. (7) is neglected in the present study.
3.1.1 Setup of Acoustic Simulation
The transient quantities including static pressurep(~x, t), density ρ(~x, t) and all three componentsof the velocity vector ~U(~x, t) have been storedevery three numerical time steps (∆tCAA = 3×∆tCFD) over the last 10 fan revolutions corre-sponding to a physical time of 16.92 ms. Overall,1200 samples are taken from the URANS sim-ulation. The frequency resolution of the soundspectrum corresponds to approximately 6 Hz.In order to perform the FW-H surface integralcalculation, the obtained instantaneous flow datahave been interpolated on a control surface forall acoustic time steps by using in-house writtenCFD macros. For the integral surface method
(a)
(b)
Fig. 14 Influence of the integral surface loca-tion: (a) integral surfaces with three different di-ameters (1.2× lre f , 2.4× lre f and 4.4× lre f ), (b)calculated sound pressure levels for an observerpoint (OP) with distance of 6× lre f .
(e.g.: ducted fan flow, inlet distortion). The aero-dynamic characteristics of this generic fan-in-wing configuration have been extensively stud-ied in previous research [22, 23]. Following thiswork, acoustic calculations has been done. In thiscase, an identical hybrid approach (URANS withANSYS CFX solver combined with an in-houseacoustic code based on the FW-H analogy) is em-ployed to compute the sound pressure levels inthe far-field. The predicted sound pressure lev-els of this configuration are compared to experi-mental data gathered in the acoustic wind tunnelof BMW in Munich, Germany. For the first andsecond harmonics, a good agreement has beenfound in terms of sound pressure level and fre-quency distribution for all observer points inves-tigated [21].
3.2 Acoustic Results
In this section, results of the FW-H calculationsare presented and a qualitative comparison ismade with an analytical solution. Note that in thepresent study the broadband noise has not beenevaluated. Furthermore, the acoustic interferenceeffects, such as reflection, scattering and diffrac-tion caused by the duct and blades are not takeninto account.The sound pressure time series calculated for an
(a)
(b)
(c)
Fig. 15 Results of the FW-H caculation: (a)sound pressure, (b) sound pressure level and (c)directivity for the observer point with distance of18× lre f . 11
J. H. YOU, N. THOUAULT, C. BREITSAMTER & N. A. ADAMS
This work has been supported by the BayerischeForschungsstiftung (BFS) within the frameworkof the FORLärm project. The support of theseinvestigations by the Eurocopter DeutschlandGmbH is gratefully acknowledged. The authorswould like to thank ANSYS CFX for providingthe flow simulation software. The authors alsowish to thank C. Scheit and Dr. S. Becker fromthe Lehrstuhl für Prozessmaschinen und Anla-gentechnik, Universität Erlangen-Nürnberg, Ger-many for providing their FW-H code.
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