Advantages of Mechanisation of Poultry in Poultry Farming.pdf · Advantages of Mechanisation of Poultry in Pakistan through Environmentally Controlled Poultry Farming ... Tunnel Ventilation

Advantages of Mechanisation of Poultry in

Pakistan through Environmentally

Controlled Poultry Farming

Dr. Aamer Saleem

(Chief Executive)Member

Seminar & ExhibitionLivestock, Dairy, Fisheries & Poultry

Sind Board of Investment7 & 8 February, 2011Expo Center Karachi

BRIEF INTRODUCTION OF POULTRY

• Poultry is the Cheapest Source of Protein.

• White Meat as recommended by doctors around the world.

• Favourite of Children.

• Fast Growth and Quick return.

• Poultry Meat contributes to 23.8% of total meat production in Pakistan

• In Pakistan, poultry meat consumption is 7 Kg per capita while in developed world, it is 41 Kg per capita

• So, it bears a lot of potential in Pakistan for cheap meat source

Chicken Meat Consumption

• An Environmentally Controlled Broiler

Farming has made an exceptional progress since 2002 and growing rapidly

• The day old chicks (D.O.Cs) are raised for a

period of 5-6 weeks with final body weight of 1.8 to 2.0 Kg

• 6-7 flocks can be raised within the same

house per year

Environmentally Controlled House

(E.C.H.)

• Around 3,500 +/- E.C.H. have been constructed in Pakistan where as 90% are in Punjab area while 10% are in other provinces.

• There is a capacity of more than 7,000 + E.C.H. in Pakistan to meet with challenges of immediate source of best and economical protein available in Pakistan.

Environmentally Controlled House

(E.C.H.)

What is Environmentally

Controlled

Poultry House (E.C.H.)?

A Closed Building, Longitudinally Preferably East to West, with

Big Exhaust Fans on West side

while

Evaporative Cooling Pads on East side along with

Automatic Feeding and Drinking Systems Inside.

• To maintain the required temperature in winter or summer for young birds as well as for older birds.

• To provide the heating for younger birds or to remove excess heat for older birds.

• To place more birds (Increased Stocking Density).

• To minimize dust (Better Environment).

Aims of Climate Control:

• Minimal temperature fluctuations

• UNIFORM air movement

• BETTER feed conversion ratio (F.C.R.)

• LOWER medication costs

• LOWER mortality

• To regulate the ventilation

Aims of Climate Control:

VENTILATION AT A GLANCE:

Ventilation is…

– Moving FRESH AIR INTO a house and moving STALEAIR OUT of the house

– Sending UNWANTED heat, EXCESS moisture,Ammonia OUT of the house

– Limiting the buildup of HARMFUL GASES; and

– Providing OXYGEN for respiration

House length = 400 ft.

House width = 45 ft.

Height = 09 ft.

House area = 18,000 sq.ft.

Bird’s density = 0.6 sq.ft. / bird

Bird’s capacity = 30,000

Ideal Dimensions of the E.C.H. along with Capacity:

Tunnel Ventilation (Evaporative Cooling in E.C.H. for Hot Climate)

AIR MOVEMENTS

Requirement of Evaporative Cooling & Heating Systems

No of fans = (50 in.) Box 10 / Cone Fans 08No of pads = (2000+30) x 600 x 150 mm 50Controller = 01

Heater = (130,000 K.cal.) 01

Descriptions Qty

CONE FAN >>

<< BOX FAN

Minimum Ventilation of Closed House for Cold and Hot Climate

Minimum Ventilation System:(also known as “Cross Ventilation” / “Winter Ventilation”)

No. of Variable Speed Fans 7orFixed Speed Fans 4

No of Air Inlets (Vents = 1 x 0.4 M) 28Temperature Sensors 4/2Humidity Sensor 1Static Pressure Sensor 1Controller 1

FIXED SPEED FAN

VARIABLE SPEED FAN

AIR INLETS

General Layout of Feeding and Drinking Systems

Feedingsystem

There are 468 feeders for 30,000 broilers which means as there are 64 birds/pan.

Drinking system

There are 2400 nipples for 30,000 broilers which meansas there are 12.5 birds/nipple.

Difference between Open House and Environmentally Controlled House

Farming

OPEN HOUSE• Less Space per bird

i.e., 1-1.5 sq.ft. / bird

(In 18,000 sq.ft., 18,000 +/- birds can be placed)

• Due to extreme weather in Summer/Winter, birds are sold after 50 days

CONTROLLED HOUSE• More Space per bird

i.e., 0.6-0.7 sq.ft. / bird (In 18,000 sq.ft., 30,000 +/- birds can be placed)

• Due to controlled environment, birds are sold between 35-40 days

OPEN HOUSE

• Difficult to manage the environment / uncomfortable environment

• Less Weight gain

Weight at disposal 1.6 Kg. +/-

• Laborious Feed Distribution

• Feed Wastage

• Poor F.C.R.

• Uneven Flock

CONTROLLED HOUSE

• Controlled environment / comfortable environment

• More Weight gain

Weight at disposal 1.8 -2.0 Kg. +/-

• Automatic Feed Distribution

• No Feed Wastage

• Better F.C.R.

• Uniform Flock

OPEN HOUSE

• Bio-Security – None

• More Disease prevalence

• Mortality ratio - High

(10-20%)

• More Environmental Stress

• Less Hygienic Meat

• More Labour

• Less Yield per annum

CONTROLLED HOUSE

• Bio-Security -Manageable

• Less Disease prevalence

• Mortality ration - Low (5% +/-)

• No Environmental Stress

• More Hygienic Meat

• Less Labour

• More than double Yield per annum from same space

REQUIREMENTS TO ESTABLISH

AN ENVIRONMENTALLY CONTROLLED

POULTRY HOUSE

Required landAlmost 3 acres of land is required for 2 x 30,000

broiler houses (60,000 capacity)While

Almost 6 acres of land is required for 4 x 30,000 broiler houses (120,000 capacity)

Selection of site

Isolation Approach Power supply Water quality

Isolation and Approach for site

No poultry farm in surroundings at least within 3-km. No factory in surrounding especially rice mill. Proper way from farm to main road.

Insulation

Power supply

Electric load on farm = 35 Amp.

Transformer = 35 KVA

Generator = 50 KVA

Summary of Farm Equipment

Pan Feeding System

Spark Nipple Drinking System

Evaporative Cooling Pads

Exhaust Fans (Box / Cone)

Variable speed fans (or Small Exhaust Fans) Air Inlets (Vents)

Controller

Diesel/Gas heater

Generator

Project cost (Rs.) +/-

Machinery& Equipments = Rs. 4,500,000.00

Generator = Rs. 1,000,000.00

Wapda and Electrification = Rs. 950,000.00

Buildings @ 475/sq.ft = Rs. 8,550,000.00

Miscellaneous = Rs. 500,000.00

Total = Rs. 15,500,000.00

Running cost (Rs.) +/-D.O.C. Cost (30,000 birds)

@ Rs. 45.00 = Rs. 1,350,000.00

Feed Cost (105,000 Kg.)

@ Rs. 34.20/kg. = Rs. 3,591,000.00

Disinfection/Medication/

Vaccination @ Rs. 10.00/bird = Rs. 300,000.00

Electricity /Diesel etc

@ Rs. 7/bird = Rs. 210,000.00

Administrative Cost

@ Rs. 35/bird = Rs. 1,050,000.00

Total: = Rs. 6,501,000.00

Marketing

No. of Chicks placed = 30,000

F.O.C. Chicks @ 2% = 600

Total Chicks = 30,600

Mortality @ 5% = 1,530

Balance Chicks = 29,070

Weight at Disposal @ 1.9 Kg. = 55,233 Kg.

Selling Price @ Rs. 135.00/Kg.= Rs. 7,456,455.00

Profit or loss? (Rs.) +/-

Total Running Cost= Rs. 6,501,000.00Net Sale Price = Rs. 7,456,455.00Profit = Rs. 955,455.00

x7 Flock/year = Rs. 6,688,185.00

THANKS

•Sind Board of Investment

•Pakistan Poultry Association (Southern Zone)