Advanced Materials Technologies

Advanced Materials Technologies

Welcome to Sheffield

In 1912, a young Sheffield metallurgist named Harry Brearley was given a task by a small arms manufacturer, who wished to prolong the life of their gun barrels, which were eroding away too quickly. In 1913 Brearley discovered that adding a particular blend of chromium and carbon to molten iron produced a metal that did not rust, and so Stainless Steel was discovered.

Sheffield still leads the world today in the development of metals and materials technology, and our unique metals cluster now supplies high grade carbon and stainless steels, nickel and titanium alloy components to the most demanding global industrial applications, such as those in the aerospace, oil and gas, renewables, nuclear, automotive, defence and medical sectors. A wide range of highly specialised technology companies, including industrial heavyweights Boeing and Rolls-Royce, have chosen to invest in their businesses in Sheffield and benefit from over 200 years of innovation in the development and application of novel materials and manufacturing techniques.

To support its expertise and world class capabilities in areas of materials processing such as forging, casting, heat treatment, machining, fabrication, joining and coating, Sheffield has one of the premier materials technology skills and knowledge bases in the UK. This is provided by two highly ranked and internationally recognised universities: The University of Sheffield and Sheffield Hallam University, a brand new University Technical College (UTC) focussing on advanced manufacturing and materials, and a major skills initiative shaped by businesses.

In Sheffield, you’ll find a network of likeminded innovative organisations leading the world in materials development. From Tata Steel’s Speciality Steel division, focused on offering carbon, alloy and stainless steels to meet the needs of some of the world’s most demanding applications, to Atomising Systems, who specialise in the technology of powder, or granule production by the atomisation of melts.

Other great companies such as: Ansys (finite element modelling and engineering simulation), ATI Allvac (producing nickel, cobalt and titanium alloys), Maher (producing nickel and titanium alloys), Beckett MIM (producing Metal Injection Mouldings in stainless steel, titanium and nickel alloys), Outokumpu Stainless, Rolls-Royce, Siemens Metal Technologies (providing process equipment for steel production), Special Steel Group (producing special steels and nickel super alloys), Symmetry Medical and Tinsley Bridge are all taking advantage of Sheffield’s technical skills base and unrivalled cluster of world leading research and development facilities to develop new materials and products.

Innovation and problem solving is at the heart of Sheffield’s engineering and materials technology community.

A history of developing materials that have changed the world



Front cover imageTata Steel

www.welcometosheffield/business

THE LARGEST SINGLE CASTING EVER MADE AT SHEFFIELD FORGEMASTERS WEIGHS THE EQUIVALENT OF

380FAMILY CARS

Did you know?

Atomising Systems Ltd

“Tata Steel is an international company and has choices on where it invests, and I am pleased to say that Sheffield and South Yorkshire is a good place to be. Actually, we see no better place to be honest”Mark Broxholme, MD Speciality Steels, Tata Steel

“There are fantastic facilities in Sheffield. Sheffield has the right culture, environment, heritage and the right technical advantage, not just for low level manufacturing competitiveness, but the advanced level”Dr Hamid Mughal, Executive Vice President, Manufacturing Engineering & Technology, Rolls-Royce


Special Steel Group Ltd

Tell them it’s ‘Made in Sheffield’


ADVANCED MATERIALS TECHNOLOGY Sheffield has a history of developing innovative materials and processing techniques. Benjamin Huntsman pioneered his crucible method of steel production here in 1740. Henry Bessemer developed his mass production steel making process here during the late 1800s, as did William Siemens, who developed his open hearth steel production process here.

Harry Brearley famously discovered Stainless Steel in the city in 1913 too, and this inbuilt culture of innovation and problem solving has been fundamental to the development of the world leading materials technology skills on offer today.

Almost 25,000 people within a one hour journey of the internationally recognised Advanced Manufacturing Park are employed in the metals industry. This represents over 7% of the total workforce, and 25% of the total manufacturing workforce, which is twice the national average of 12%.

Manufacturing companies within Sheffield have the opportunity to declare their proud Sheffield credentials through the use of the uniquely trademarked ‘Made in Sheffield’ brand, which is steeped in history and, more than ever, is the symbol of the city’s ongoing commitment to quality and excellence.

GREAT EXPERTISE Sheffield offers a wealth of world-class expertise and state-of-the-art facilities including leading industrial research organisations such as The Welding Institute’s Yorkshire Technology Centre and Tata Steel’s Research, Development and Technology Centre.

Two of the Government’s High Value Manufacturing Catapult Centres, which draw on university expertise combined with that of industrial partners, are also based in Sheffield. The Advanced Manufacturing Research Centre with Boeing (AMRC) focuses on developing and accelerating the commercialisation of new technology to support the aerospace component industry.

It also houses a specialist Composites Centre, extending the AMRC’s expertise in metals production into the new generation of carbon fibre composite materials, Castings Technology International and the National Metals Technology Centre.

The city’s 2 universities are also home to leading academic and industrial research centres, such as:

The Mercury Centre - University of Sheffield

Offer a range of advanced manufacturing and analysis capabilities, providing a complete service from predictive modelling of products and processes, through to manufacture of complex components.

Centre for Advanced Additive Manufacturing (AdAM) - University of Sheffield

Conducts world leading research in the fast emerging field of Additive Manufacturing, such as designer aerospace alloys for Selective Laser Melting, the manufacture of parts for end users (including F1 teams) using Electron Beam Melting and the development of new materials for Laser Sintering.

Materials and Engineering Research Institute (MERI) - Sheffield Hallam University

Bring together the highest standards in materials and engineering research, covering a broad range of topics, from semi-conductor to concrete and from theoretical modelling to industrial applied coatings. MERI have comprehensive analytical capabilities for compositional, microstructural, mechanical, tribological, corrosion, and oxidation resistance characterisation.

Institute for Microstructural and Mechanical Process Engineering (IMMPETUS) - University of Sheffield

Aims to integrate metallurgical, mechanical and thermal considerations in developing models for process planning and control purposes, in order to achieve target microstructures and material properties within fine tolerances.

Plus other specialist research groups such as:

• Composite Systems Innovation Centre - University of Sheffield

• Research Centre in Surface Engineering - University of Sheffield

The Sheffield Offer...


A GREAT SKILLS BASE WITHIN A ONE HOUR DRIVE • Over 1.7 million people live within a

60 minute peak catchment area of the Advanced Manufacturing Park (AMP) - 1.1 million are of working age

• Over 40% of manufacturing employees are employed in advanced manufacturing and materials related businesses

• 25% of manufacturing employees are employed in metals related manufacturing, more than double the national average of 12%

• Among professional occupations, 24.3% are employed science, research, engineering & technology positions

• 20% of manufacturing employees are employed in high or medium-high technology manufacturing businesses

• 63,500 students from two universities produce over 20,000 graduates each year. 8.1% of these study Engineering and Technology subjects, against a national average of only 5.8%

• A new University Technology College offers specialist courses designed by employers in advanced engineering and manufacturing

• The new Advanced Manufacturing Research Centre’s (AMRC) Training Centre enrols over 200 apprentices each year

• 12 universities are within a one-hour travel zone, and produce over 92,000 graduates per year

• Sheffield labour costs provide a low cost alternative to other core UK cities

THE ADVANCED MANUFACTURING PARKThe Advanced Manufacturing Park (AMP) is the UK’s premier advanced manufacturing technology park, providing facilities to world-class technology developers who supply engineering, materials and design solutions to industries across the globe.

Core technologies centre on materials and structures, covering metallic and composite materials; typically used in demanding industrial applications such as aerospace, automotive, medical devices, sport, low carbon energy, oil and gas, defence and construction.

Composite materials developed at the AMP are already being used within Formula 1 racing cars and the next generation of military and commercial aircraft, including the new Boeing 787 Dreamliner.

The AMP offers advanced engineering, manufacturing and materials technology companies a full range of property and development opportunities, from small office and workshop spaces to large custom designed factories.

GREAT CONNECTIVITY• Sheffield is centrally located at the

heart of the UK with excellent access to motorway, rail and air networks

• Hull, Immingham and Liverpool ports are less than two hours away by HGV

• Six international airports are less than 90 minutes away, and London Heathrow Airport is less than three hours away

• London St. Pancras is serviced directly by rail from Sheffield and is just over two hours away

GREAT BENEFITSSheffield City Region’s Enterprise Zone has been rated as the number one Enterprise Zone for Modern Manufacturing and Technology in the UK by the Financial Times fDi magazine. It offers a great package of support and incentives including:

• Enhanced capital allowances• Business Rate relief• Fast-track planning • Superfast broadband• Support every step of the way from our

dedicated team of experts

See www.sheffieldenterprisezone.co.uk for more information.

…A GREAT LOCATIONYou too could benefit from investing in the prime location in the centre of the UK, with superb transport links, a business friendly and cost-competitive environment and a great quality of life.

A vibrant lifestyle awaits those who choose to live and work here, with leading national theatres, a thriving music scene, world class sporting facilities and the beautiful Peak District National Park on the doorstep.

Over 1.7 million people live within a 60 minute peak time catchment area of the region’s Advanced Manufacturing Park (AMP). But don’t take our word for it, come and visit Sheffield and see for yourself. Once you discover Sheffield, you’ll never want to leave, just like many of the graduates who study here.

TATA STEELSUPPLIES STEELUSED IN THE GEARBOXES OF

3 OF THE TOP F1 RACING TEAMS’ CARS

Did you know?

“It is fantastic to have an organisation such as Creative Sheffield with people who genuinely understand the key drivers in a manufacturing company and who are working to support us”Mark Webber, MD, Tinsley Bridge

PROPERTYOur comprehensive property database will help you identify the most suitable office or industrial premises for your business.

FINANCEWe can help you identify and access appropriate grants, loans, or equity finance.

RECRUITMENTA unique HR consultancy service to assist you in accessing the most cost-effective local sources of information and support.

ACCESS TO SUPPLY CHAINS AND NETWORKSHelp to identify and introduce you to the appropriate local and national supply chain partners and networks relevant to your business needs.

KNOWLEDGE AND INNOVATIONAccess to our regional knowledge base, which includes local universities in addition to many private sector research organisations.

INTERNATIONAL TRADE SUPPORTSpecialist support to help you develop new opportunities overseas.

RELOCATION SUPPORTA tailored relocation service to support the requirements of key personnel relocating to the city.

ACCESSING COUNCIL SERVICESAccess to the relevant local authority statutory services provided by the council, including planning, environmental permits etc.

ONGOING SUPPORTOnce established in Sheffield, we will support the ongoing growth of your business and work with you proactively to develop further opportunities to invest within the city.

BENCHMARKINGData to help you benchmark the city or make an investment case for your business.

All our core services are bespoke, free of charge and confidential. To discuss your requirements further please contact us.

How we can help youCREATIVE SHEFFIELD IS HERE TO ASSIST YOU IN SETTING UP AND GROWING YOUR BUSINESS. WHETHER YOU ARE LOOKING TO LOCATE IN SHEFFIELD, START-UP, OR ARE AN EXISTING SHEFFIELD BUSINESS, SOME OF THE SPECIFIC AREAS OF SUPPORT WE CAN OFFER ARE:


Man

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ctor

Man

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ates

Source: 2012 achieved pay ratesEast West Locations Salary Database 2012, mysalary.co.uk, techxtra.ac.uk

England

Greater London

Milton Keynes

Liverpool

Nottingham

Manchester

Newcastle

BirminghamBristol

Glasgow

£25,000 £26,000 £27,000 £28,000 £29,000 £30,000£37,000

£38,000

£39,000

£40,000

£41,000

£42,000

£43,000

“Manufacturing salary costs in Sheffield are up to 12% below national levels”

UK locationCost Competitive

“6,000 students at Sheffield’s two Universities

are enrolled in Engineering & Technology subjects”

annual graduates21,400

in core engineering studies91%

NVQ1NVQ2NVQ3NVQ4

164,

80020

7200

178,

700

279,900

residents hold NVQs830,600

1 hr2 hrs3 hrs4 hrs5 hrs

BirminghamAirport

Liverpool Docks ManchesterAirport

East MidlandsAirport

Humber Ports

LutonAirport

HeathrowAirport

SouthamptonDocks

Port ofDover

Teesport

Tilbury DocksThamesport

Port ofFelixtowe

Leeds/BradfordAirport

Airport

Liverpool Airport

“Several major cities, airports & seaports canbe reached within a two hour HGV drivetime”

within a 2 hour HGV drivetime6 airports

15,300 jobs

Medium - High Tech

2,200 jobs

High Technology

4,500

“One in five manufacturing employees work in medium and high technology environments”

“Manufacturing represents 13.2% of total employment, above 12.8% in Yorkshire and 10.8% in England”

96,800manufacturing employees

26.5% Metals & Metal Products

15.5% Machinery & Engineering

10.0% Food & Drink Products

3.0% Wood & Paper Products

2.5% Textiles & Clothing

2.5% Chemicals & Pharmaceuticals

40.0% Other Manufacturing

0

5

10

15

Engl

and

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16 to 24 year olds represent15.5% of all employees

under 24113,700855,000

total labour pool

excludes self employed and HM Forces

employees 85.6%

jobseekers 6.0%

economically inactivewho want to work 8.4%?

7.4% change in totalpopulation since 2001

0

2

4

6

8

Engl

and

Y &

H R

egio

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of working age1.1 million

residents1.7 million “The recruitment catchment offers

a large and growing workforce aged in their twenties”

“The recruitment catchment population has been growing at a faster rate than in Yorkshire

Contact ustel: 0800 043 5522 international: +44 114 224 5000 email: [email protected] web: www.welcometosheffield.co.uk/business twitter: @CreativeSheff

Advanced Materials Technologies

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