Advanced Manufacturing and Production Management

7/27/2019 Advanced Manufacturing and Production Management

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MAHATMA GANDHI UNIVERSITY

SCHEME AND SYLLABI

FOR

M. Tech. DEGREE PROGRAMME

IN

MECHANICAL ENGINEERING

WITH SPECIALIZATION IN

ADVANCED MANUFACTURING AND

PRODUCTION MANAGEMENT(2011 ADMISSION ONWARDS)


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SCHEME AND SYLLABI FOR M. Tech. DEGREE

PROGRAMME IN MECHANICAL ENGINEERING

WITH SPECIALIZATION IN ADVANCED MANUFACTURING

AND PRODUCTION MANAGEMENT

SEMESTER-I

Sl.No.

CourseNumber

SubjectHrs/Week

Evaluation Scheme (Marks)

Credits

Sessional Exam(internal) ESE

(Theory /Practical)

TotalL T P TA CT

SubTotal

1 MMEMP 101$1AdvancedEngineering Materialsand Processing

3 1 0 25 25 50 100 150 4

2 MMEMP 102$2ManufacturingSystems Management

3 1 0 25 25 50 100 150 4

3 MMEMP 103Computer IntegratedManufacturing

3 1 0 25 25 50 100 150 4

4 MMEMP 104Quality Engineeringand Management

3 1 0 25 25 50 100 150 4

5 MMEMP 105ProfessionalElective I

3 0 0 25 25 50 100 150 3

6 MMEMP 106ProfessionalElective II

3 0 0 25 25 50 100 150 3

7 MMEMP 107Manufacturing andPrecision EngineeringLaboratory

0 0 3 25 25 50 100 150 2

8 MMEMP 108 Seminar - I 0 0 2 50 - 50 0 50 1

18 4 5 400 700 1100 25

Elective I (MMEMP 105) Elective II (MMEMP 106)

MMEMP 105-1 Tooling for Manufacturing and Automation MMEMP 106-1 Supply Chain Management

MMEMP 105-2 Advanced Powder Metallurgy MMEMP 106-2 Management Information Systems

MMEMP 105-3 Advanced Material Joining and Testing MMEMP 106-3Maintenance Engineering andManagement

MMEMP 105-4 Finite Element Method MMEMP 106-4 Advanced Engineering Mathematics

TA Teachers Assessment (Quizzes, attendance, group discussion, tutorials, seminar, field visit etc)

CT Class Test; Minimum two tests conducted by the institute

ESE University End Semester Exam will be conducted by the institute through concerned affiliating

University.

L - Lecture, T - Tutorial, P - Practical

$1 Common to MMEPI, MMEMP and MMECM

$2 Common to MMEPI and MMEMP


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SEMESTER-II

Sl.No.

CourseNumber

Subject

Hrs/Week


Credit

Sessional Exam(internal) ESE

(Theory /Practical)

TotalL T P TA CT

SubTotal

1 MMEMP 201$3Micromachining andPrecision Engineering

3 1 0 25 25 50 100 150 4

2 MMEMP 202$3Advanced OperationsResearch

3 1 0 25 25 50 100 150 4

3 MMEMP 203Product Design andDevelopment

3 1 0 25 25 50 100 150 4

4 MMEMP 204$4Automation and ControlSystems

3 1 0 25 25 50 100 150 4

5 MMEMP 205ProfessionalElective III

3 0 0 25 25 50 100 150 3

6 MMEMP 206ProfessionalElective IV

3 0 0 25 25 50 100 150 3

7 MMEMP 207Industrial EngineeringLaboratory

0 0 3 25 25 50 100 150 2

8 MMEMP 208 Seminar - II 0 0 2 50 0 50 0 50 1

18 4 5 400 700 1100 25

$3 Common to MMEPI and MMEMP

$4 Common to MMEMP and MMECM

Elective III (MMEMP 205) Elective IV (MMEMP 206)

MMEMP 205-1 Metrology and Computer Aided Inspection MMEMP 206-1 Financial Engineering and Economics

MMEMP 205-2 Composite Materials and Manufacturing MMEMP 206-2 Advanced Optimisation Techniques

MMEMP 205-3 Theory of Metal Forming MMEMP 206-3 Research Methodology

MMEMP 205-4 Micro Electro Mechanical Systems MMEMP 206-4 Concurrent Engineering

TA Teachers Assessment (Quizzes, attendance, group discussion, tutorials, seminar, field visit etc)

CT Class Test; Minimum two tests conducted by the institute

ESE University End Semester Exam will be conducted by the institute through concerned affiliating

University.

L - Lecture, T - Tutorial, P - Practical


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SEMESTER-III

Sl.No.

CourseNumber

SubjectHrs/Week


CreditsSessional Exam (internal)

ESE(ORAL**)

TotalL T P TA

CTSub

Total

1MMEMP 301 Industrial

Training0 0 20 50* 0 50 100 150 10

2 MMEMP 302Thesis Phase I

0 0 10 100*** 0 100 0 100 5

30 150 100 250 15

* TA - based on technical report submitted together with presentation at the end of the

industrial training.

** Industrial training evaluation will be conducted at end of the third semester by a panel of

examiners, with at least one external examiner, constituted by the university.

*** 50% of the marks to be awarded by the project guide and the remaining 50% to be

awarded by a panel of examiners, including project guide, constituted by the department.

SEMESTER-IV

Sl.No

CourseNumber

Subject

Hrs/WeekEvaluation Scheme (Marks)

Credits

Sessional Exam (Internal) ESEThesis

Evaluation andViva****

TotalL T P TA*** CT

SubTotal

1 MMEMP 401 Thesis Phase II 0 0 30 100 0 100 100 200 15

2 MMEMP 402MastersComprehensive Viva

100 100

300 15

Grand total marks of all four semesters 2750Total

Credits =80

*** 50% of the marks to be awarded by the project guide and the remaining 50% to be

awarded by a panel of examiners, including project guide, constituted by the department.

**** Thesis evaluation and viva-voce will be conducted at end of the fourth semester by a

panel of examiners with at least one external examiner, constituted by the university.


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MMEMP 101 ADVANCED ENGINEERING MATERIALS

AND PROCESSING

Module 1

Origin of crystal clear concept - atomic structure: correlation of atomic radius to strength,

electron configurations - primary bonds: covalent and ionic bond: bond energy with strength,

cohesive force, density, directional and non-directional bonding metallic bond: conductivity,

ductility, opaque, lustrous, density, non directional bonding Specificproperties of bonding:

Deeper energy well bond and shallow energy well bond, melting temperature, modulus of

elasticity, coefficient of thermal expansion and attributes of modulus of elasticity in metal cutting

process - secondary bonds: classification, hydrogen bond, specific heat etc.

Crystallography: Crystal, space lattice, unit cell - BCC, FCC, HCP structures - short and long

range order - effects of crystalline and amorphous structure on mechanical properties -

determination of atomic packing factor of SC, BCC, FCC, HCP - coordination number -

densities - Polymorphism and allotropy - miller indices: slip system, brittleness of BCC, HCP

and ductility of FCC - fundamentals, crystal structure determination by X-ray diffraction and a

typical case study.

Module 2

Mechanism of crystallization: Homogeneous and heterogeneous nuclei formation, under

cooling, dendritic growth, grain boundary irregularity - effects of grain size, grain size

distribution, grain shape, grain orientation on dislocation movement/strength and creep resistance

- Hall - Petch relation - significance high and low angle grain boundaries on dislocation-

polishing and etching to determine the microstructure - mode of plastic deformation: Von Mises

yield criterion basic only - slip and twinning, slip system - classification of imperfections: point,

line, surface and volume imperfections - role of surface defects on crack propagation - edge

dislocation, screw dislocation, forest of dislocation - Burgers vector - correlation of dislocation

density with strength - significance of Frank and Read source in materials deformation -diffusion in solids, Ficks laws, applications of diffusion in mechanical engineering.

Module 3

Phase diagrams: Limitations ofpure metals and need of alloying - classification of alloys, solid

solutions, Hume Rothery`s rule

Intermetallics: Electron (or Hume - Rothery) compounds and Laves phase.

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Maraging steel: History of maraging steel development - applications - advantages and

limitations of maraging steel - comparison of production sequence with high tensile steel -

reaction in austenite - reaction in martensite - effects of maraging with cobalt, cobalt free,

molybdenum and other alloying elements - variation of mechanical properties: yield strength,

hardness and fatigue - effect of precipitate size - special advantages; fracture toughness and

weldability- manufacturing steps of rings-

Ceramics: AX, AmXp, AmBmXp type crystal structures imperfections in ceramics - stress

strain behavior applications.

Module 4

Titanium: Ti-based binary phase diagram - production of ingot -effect of forging temperature

and forging pressure - closed die forgings - shear bands -pickling of titanium - Ti alloys -

production if ingot- scrap recycling - closed die forging - problems in machining Titanium -

shear bands - welding of titanium - Heat Treatment of Ti-properties of titanium aluminides -

applications.

High temperature super alloys: Vacuum induction melting (VIM), vacuum arc remelting

(VAR) VIM, electroslag remelting (ESR) VIM, ESR, VAR freckles - super alloy

cleanliness.

Molybdenum: Ferromolybdenum - production of molybdenum properties - effect of

molybdenum alloying on hot strength, corrosion resistance, and toughness applications - TZM,

TZC.

Niobium: Production of niobium - niobium alloys - niobium in steel making Ni alloys

characteristics and applications.

References:

1. Anderson J. C. et. al., Material science for engineers, Chapman & Hall2. Avner S. H., Introduction to physical metallurgy, McGraw Hill3. Barret C. S. and Massalski T. B., Structure of metals, Pergamon Press4. Callister William. D., Material science and engineering, John Wiley5. Dieter George E., Mechanical metallurgy, McGraw Hill6. Raghavan V., Material science and engineering, Prentice Hall7. Reed Hill E. Robert, Physical metallurgy principles, East West Press8. Van Vlack, Elements of material science, Addison Wesley9. WestbrookJ. H., Intermetallic compounds, John Wiley10.Source book of Maraging Steels, American Society for Metals


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11.Richard K. Wilson (Editor), Maraging steels - recent development and applications,TMS Publication.


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MMEMP 102 MANUFACTURING SYSTEMS MANAGEMENT

Module 1

Introduction: Operations strategy, system concept of production, types of production system,

process planning make or bye decisions specific equipment selection process plans, process

reengineering.

Facilities location: Facility location factors, location analysis techniques location factor rating

center of gravity technique load distance technique.

Module 2

Facility layout: Classification of layout, layout design procedures ALDEP, CORELAP and

CRAFT.

Line balancing: Rank positional weight method - COMSOAL algorithm.

Module 3

Aggregate planning: Aggregate planning strategies heuristic method and transportation model

for aggregate planning.

Materials requirement planning: Objectives - master production schedule bill of materials

MRP calculations lot sizing in MRP and manufacturing resource planning (MRP II).

Module 4

Inventory analysis and control: Definitions inventory control systems - ABC inventory

System -- EOQ models for purchased parts and manufactured parts quantity discounts

reorder point - Inventory models under uncertainty.

Just in time manufacturing: Introduction, Elements of JIT, Pull versus Push method, Kanban

system.

References:

1. R. Paneerselvam, Production and operations management, PHI, 20102. Roberta S. Russell and Bernard W. Taylor III, Operations management, PHI, 20073. P. B. Mahapatra, Operations management: a quantitative approach, PHI, 2010

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MMEMP 103 COMPUTER INTERGRATED MANUFACTURING

Module 1

CAD/CAM contents and tools, Definition of CAD/CAM tools, industrial look at CAD/CAM,

CAD/CAM hardware: Types of systems: Mainframe-based Systems, minicomputer-based

systems, microcomputer-based systems, workstation-based systems, input devices, output

devices: architecture of graphics system. Graphic displays: raster display, rasterization, plasma

displays, LCD displays, 3 dimensional viewers. Line and circle drawing algorithms: DDA

algorithm, Bresenhams line algorithm, midpoint circle algorithm, windowing, clipping: line

clipping. Transformations: Homogeneous coordinates 2D & 3D transformations, rotation,

translation and scaling, combining transformations, hardcopy printers and plotters. Hardware

integration and networking: star, ring and bus LAN Configurations. CAD/CAM software

graphics standards. Basic definitions: Data structure, data base, DBMS, database coordinate

system, user interface, software modules: operating system module, graphics module, application

module, programming module, communication module.

Module 2

Geometric modeling: Types and mathematical representation of curves, wire frame models,

wire frame entities, curve representation, parametric representation of analytic curves: line,

circles, parametric representation of synthetic curves: Bezier curves. Types and representation

of surfaces: Surface models, surface entities, surface representation, parametric representation of

analytic surfaces: ruled surfaces, surface of revolution, tabulated cylinder, parametric

representation of synthetic surfaces: Bezier Surface. Types and representation of solids: Solid

models, solid entities, solid representation, B-rep, CSG, sweep representation.

Module 3

Computer numerical control of machine tools: Principles types of CNC machine tools and

their construction features tooling for CNC ISO designation for tooling CNC operating

systems - CNC Part Programming - detailed manual part programming on lathe & milling

machines using G & M codes, programming (a typical control system), computer aided CNC

part programming generation of tool path, generation of G & M codes, optimization of tool

path (to reduce machining time), - CNC part programming with CAD system - machining

centers, 5 axis machining - design changes for manufacturing problems. (Features available on

typical CAM software).

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Module 4

Computer aided process planning: Group technology and process planning: concepts of group

technology. traditional & computer aided process planning, retrieval & generative process

planning, machinability data systems, computer-generated time standards, generation of route

sheets, selection of optimal machining parameters, methods. Computer process monitoring:

Process control methods, direct digital control, supervisory computer control, steady state

optimal control, on line search strategies, adaptive control.

References:

1. Alavudeen & N. Venkateshwaran, Computer integrated manufacturing, PHI, 20052. Bresenham, J. E., Ambiguities in incremental line rastering, IEEE Computer Graphics

and Applications, Vol. 7, No. 5, May 2000

3. Chris McMahon & Jimmie Browne, CAD CAM principles, practice and manufacturingmanagement, Pearson Education, 2000

4. David Parrish, Flexible manufacturing, Butterworth - Heinemann Ltd, 20045. Donald Hearn & M. Pauline Baker, Computer graphics, Pearson Education, 20046. Eckland, Eric, Improved techniques for optimising iterative decision - variable

algorithms, drawing anti-aliased lines quickly and creating easy to use color charts, CSC

462 Project Report, Department of Computer Science, North Carolina State University,

Spring 1999

7. Foley, J. D. and A. Van Dam, Fundamentals of interactive computer graphics, Addison- Wesley 1982

8. Fu, K. S., Gonzalez, R. C. and Lee, C. S. G., Robotics - control, sensing, vision andintelligence, McGraw Hill

9. Ibrahim Zeid and R Sivasubramanian, CAD/CAM theory and practice, McGraw Hill,2002

10.J. D. Foley, A. Van Dam, S. K. Feiner, J. F. Hughes and R. L. Phillips, Introduction tocomputer graphics, Addison Wesley, 1997

11.Koren, Yoram, Robotics for engineers, McGraw Hill12.Mike Mattson, CNC programming principles and applications, Delmar Cengage

Learning, 1999

13.Noff, Shimon Y., Handbook of robotics, John Wiley & Sons14.Shirley, Peter, Fundamentals of computer graphics, 1st Edition, A. K. Peters Ltd., 2002


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15.Schilling, Robert J., Fundamentals of robotics, analysis & control, Prentice Hall ofIndia, 2004

16.Rooks B. (Editor), Robert vision & sensory controls, Vol.3, North Holland


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MMEMP 104 QUALITY ENGINEERING AND MANAGEMENT

Module 1

Quality: Defining quality philosophies of quality gurus- dimensions of quality - measures of

quality cost of quality direct costs & indirect costs defectives and its significance -

traditional model and emerging model of cost-of-quality.

Continuous process improvement: PDSA cycle problem solving methodology

Module 2

Statistical process control: Statistical tools - control charts and use of probability distributions,

process capability.

Quality function deployment: Concept - house of quality QFD process.

Module 3

Design of experiments: ANOVA - full factorial and fractional factorial design.

Taguchi methods: Loss functions signal-to-noise ratio - process optimization and robust

product design using orthogonal arrays, parametric and tolerance design.

Module 4

Total quality management (TQM): Definition - basic concepts strategies.

Six sigma methodology: Basic concepts DMAIC problem solving technique.

Quality system and standards: An overview of ISO 9000 and ISO 14000 series of standards

References:

1. Dale H. Besterfield, Carol Besterfield, Glen H. Besterfield & Mary Besterfield, Totalquality management, Person Education, New Delhi, 2008.

2. R. Subburaj, ISO 9000: Path to TQM, Allied Publishers Limited, New Delhi, 19973. Bank J., The essence of total quality management, Prentice Hall4. Dale B. G., Managing quality, Prentice Hall5. A.V. Feigenbaum, Total quality control, McGraw Hill6. G. L. Taguchi and Syed et. al., Quality engineering production systems, McGraw Hill7. Essence of TQM John bank Prentice Hall8. Zaidi, SPC concepts, methodology and tools, Prentice Hall9. Perry L Johnson, ISO 9000, McGraw Hill

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MMEMP 105 - 1 TOOLING FOR MANUFACTURING

AND AUTOMATION

Module 1

Locating methods:Methods, degrees of freedom, pins, vertical holding, radial location, diamond

pins - principles of pin location V locators - tool forces in different processes - principle of

clamping: clamping types quick action clamping, power clamping etc. - elements - work

holding principle for irregular and round surfaces - rigid and elastic holding - types of work

holders work holder selection analysis of clamping forces: strap clamp calculations, clamping

force analysis of toggle and screw clamp - Indexing devices: linear indexing, rotary indexing

etc.

Module 2

Drill jigs: Types - leaf jigs, box jigs, channel jigs, template jigs and indexing jigs chip

formation in drilling types of drill bushings.

Types of fixtures: Economics of fixture - vise fixtures types and details of milling fixtures,

requirements of milling fixtures, special vice jaws - facing, straddle, gang, index, rotary and

reciprocal milling fixtures - types and details of boring, slotting, broaching fixtures - types and

details of lathe fixtures, chucks, face plate, collets, mandrels, etc. - types and details of grinding

fixtures.

Module 3

Welding fixtures: Gas, arc and resistance welding fixtures tooling for soldering and brazing -

modern jigs, hydraulic and pneumatic fixtures - tool holding methods for numerical control - tool

magazines vibration isolated tool holders.

Calculation of tool forces in lathe, broaching, shaping and milling operation - determination of

power consumption in cylindrical grinding, drilling, broaching, shaping and milling process

thrust on a drill.

Module 4

Machine tool slide ways: Different shapes materials hydrodynamic action - machine tool

guides: wearing of guides- guide materials stick slip motion in guides - temperature

deformation of guides liquid friction in guides determination of pressure on guides

accuracy and wear of guides - design of guides under hydrostatic lubrication.

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Vibration of machine tools: Effects of vibration sources of vibration- single and two degree of

freedom chatter theory chatter in lathe, radial drilling, milling and grinding machines

elimination of vibration.

References:

1. Edward G. Hoffman, Jig and fixture design, Delmar Learning2. Basu S. K., Design of machine tools, Allied publishers, Bombay, 19653. Boyes E. William, Jigs & fixtures & gauges, 1st Edition, SME, 19864. Donaldson, Lecain and Goold, Tool design, McGraw Hill, New York, 19765. Erik Karl Henriksen, Jig and fixture design manual.6. Gopal Chandra Sen and Amitabha Bhattacharya, Principles of machine tools, New

Central Book Agency, Calcutta, 1967

7. Henriksen E. K., Jig and fixture design manual, Industrial Press, New York, 19738. Joshi P. H., Jigs & fixtures, Tata McGraw Hill Pub. Co. Ltd., 19999. Koenigsberger F, Design principles of metal cutting machine tools, Macmillan10.Tool and manufacturing engineers handbook, Volume 1: Machining, SME11.Die design handbook, 3rdEdition, SME, 1990


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MMEMP 105 - 2 ADVANCED POWDER METALLURGY

Module 1

Introduction: History methods and design advances in applications process modeling and

design. Iron powder production: The hoganas process the pyron process carbonyl vapor

metallurgy electrolytic iron fluidized-bed reduction water-atomized iron powders.

Module 2

Liquid phase sintering: Microstructure: typical microstructure, content angle, dihedral angle,

volume traction, porosity and pore size, grain size and shape, contiguity, connectivity, neck size

and shape etc.

Thermodynamics and kinetic factors: Kinetic energy, wetting, spreading, segregation,

capillarity, viscous flow, solubility, interdiffusion etc.

Module 3

Initial stage processes: Solubility: solubility effects, melt formation, penetrations and

fragmentation contact force - rearrangement: pore characteristics, phase diagram concepts,

contact formation.

Intermediate stage processes: Solution representation, characteristic features, grain shape

accommodation, densification, intergranular neck growth coalescence, pore filling.

Module 4

Final stage processes: Densification, grain growth, grain size distribution, discontinuous grain

growth, inhibited grain growth, etc.

Properties of liquid phase Sintered materials: Microstructural effects on mechanical behavior,

high temperature properties thermal and electrical properties wear and magnetic behavior

applications.

References:

1.Randall M. German, Liquid phase sintering, Plenum Press.2.Powder metal technologies and applications, ASM Hand book, Vol. 7

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MMEMP 105 - 3 ADVANCED MATERIALS JOINING

AND TESTING

Module 1

Introduction: Classification heat sources metallurgical effect of weld residual stresses:

formation and relieving capillary and welding action temperature range filler material and

fluxes types of joints and welding positions weldability: design, process and metallurgical

consideration testing and improvement.

Module 2

Conventional joining techniques: Bolting riveting soldering blazing adhesive bonding

diffusion bonding mechanical joining. Fusion welding: Oxyacetylene welding SMAW

GTAW GMAW FCAW SAW ESW High energy beam welding: EBW, LBW, PAW

friction stir welding. Output parameter variation advantages and disadvantages applications.

Module 3

Destructive and non-destructive tests for welds: Introduction need principles applications

destructive tests: tensile, bend, impact, hardness, fatigue, cracking, etching. Non-destructive

tests: Visual, dye penetrants, magnetic particle, acoustics, pressure, radiographic, ultrasonic,

eddy current.

Module 4

Responses of materials to welding: Microstructural changes distortion defects: undercuts

overlaps grain growth blowholes inclusions segregation lamellar tearing porosity.

Remedies: Edge preparation alignment control of heat input preheating peening heat

treatment jigs and fixtures number of passes.

References:

1. Richard L. Little, Welding and welding technology, 20002. S. W. Nadkarni, Welding technology3. J. F. Lacaster, Metallurgy of welding, soldering and brazing, Pergamon Press4. Welding handbooks, American Welding Society5. Metal handbooks, American Society of Metals6. O. P. Khanna, Text book of welding technology, Dhanpat Rai & Sons7. Carry, Modern welding technology, Prentice Hall

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MMEMP 105 - 4 FINITE ELEMENT METHOD

Module l

Basic concepts of FEM a general procedure for finite element analysis, brief history of finite

element method, linear spring as a finite element, elastic bar, spar/link/truss element. Strain

energy, Castiglianos first theorem, minimum potential energy.

Module 2

Truss structures: The direct stiffness method Nodal equilibrium equation, element

transformation and direct assembly of global stiffness matrix, boundary conditions, constraint

forces, element strain and stress, three dimensional trusses.

Flexure - elements elementary beam theory, flexure element, flexure element stiffness matrix

and element load vector, work equivalence for distributed loads, flexure element with axial

loading.

Module 3

Method of weighted residuals introduction, method of weighted residuals, the Galerikin finite

element method, application of Galerikins method to structural elements - spar element, beam

element.

Interpolation function for general element formation compatibility and completeness

requirements, polynomial forms- one dimensional elements, triangular elements, rectangular

elements, three dimensional elements, isoperimetric formulations, axisymmetric elements,

numerical integration: Gaussian quadrature.

Module 4

Applications in solid mechanics plane stress, plane strain rectangular element, isoparametric

formulation of plane quadrilateral element, axisymmetric stress analysis, general three

dimensional stress finite clement formulations, strain and stress computations, practical

considerations. Torsion boundary condition, torque. Introduction to FEM software.

References:

1. David V Hutton, Fundamentals of finite element analysis, McGraw Hill2. Daryl L. Logan, First course in finite element method, Cengage Learning, Singapore.

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3. J. N. Reddy, An introduction to the finite element method, McGraw Hill4. C. Zienkiwiez, The finite element method, McGraw Hill, New York.5. K. H. Huebner, The finite element method of engineers, John Wiley & Sons, New

York.

6. L. J. Segerlind, Applied finite element analysis, John Wily & Sons, New York.


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MMEMP 106 - 1 SUPPLY CHAIN MANAGEMENT

Module 1

Introduction to supply chain management: Supply chain basics, decision phases in supply

chain, supply chain flows, supply chain efficiency and responsiveness, supply chain integration,

process view of a supply chain, uncertainties in supply chain, key issues in supply chain

management, drivers of supply chain performance. Supply chain coordination, bullwhip effect,

developing relationships in the supply chain, resolving conflicts in supply chain relationships,

role of information technology in supply chain

Module 2

Demand forecasting in supply chain: Role of forecasting in supply chain, components of a

forecast, forecasting methods, estimating level, trend and seasonal factors, Holts model,

Winters model, measures of forecast error.

Role of aggregate planning in supply chain: Aggregate planning strategies, managing supply

and demand in supply chain.

Module 3

Supply chain inventory: Role of cycle inventory in supply chain, economies of scale, lot sizing

for a single product, lot sizing for multiple products, quantity discounts, trade promotions, price

discrimination. Role of safety stock in supply chain, determining appropriate level of safety

inventory, inventory replenishment policies, measures of product availability.

Module 4

Sourcing decisions in supply chain: Supplier selection and contracts, design collaboration,

making sourcing decisions in practice.

Transportation decisions: Role of transportation in supply chain, factors affecting

transportation decisions. Routing and scheduling in transportation.

Logistics: Definition, logistics and SCM, international considerations, inbound logistics, internal

logistics and outbound logistics. Reverse logistics, green supply chain.

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References:

1. Sunil Chopra and Peter Meindl, Supply chain management - strategy planning andoperation, PHI

2. Handfield R. B., Nichols Jr. E. L., Introduction to supply chain management, PearsonEducation

3. Raghuram R. and Rangaraj N., Logistics and supply chain management, Macmillan,2001

4. Simchi-Levi, D., Kaminsky, P., and Simchi-Levi, E., Designing & managing the supplychain: concepts, strategies & case studies. 2ndEdition, Tata McGraw-Hill, 2003

5. Agarwal D. K., A text book of logistics and supply chain management, Macmillan,2003

6. Srinivasan, G., Quantitative models in operations and supply chain management, PHI


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References:

1. Henry C. Lucas Jr., The analysis, design and implementation of information systems,4th Edition, McGraw Hill Company, New York, 1992.

2. Burch J. E., Strater F. R & Grudnikski G., Information systems: theory and practice,John Wiley and Sons, New York, 1987.

3. Murdick R. G., Ross J. E. & Claggett J. R., Information systems for modernmanagement, 3rdEdition, Prentice Hall of India Private Ltd., India, 1992.

4. James A. OBrien, Management information systems: a managerial end userperspective, Galgotia Publications, 1997.


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MMEMP 106 - 3 MAINTENANCE ENGINEERING

AND MANAGEMENT

Module 1

Maintenance mathematics - maintenance management and control: elements of effective

maintenance management - maintenance project control methods - maintenance project control

methods, problems- maintenance management control indices.

Module 2

Preventive maintenance (PM): Important steps for establishing a PM program - PM measures:

mean preventive maintenance time, median preventive maintenance time, and maximum

preventive maintenance time different PM models - advantages and disadvantages.

Module 3

Corrective maintenance: Corrective maintenance types - corrective maintenance ensures: mean

corrective maintenance time, median active corrective maintenance time, maximum active

corrective maintenance time - different corrective maintenance mathematical models, problems -

approximate effective failure rate equations for redundant systems with corrective maintenance,

problems.

Module 4

Reliability centered maintenance: Goals and principles components - maintenance costing:

maintenance labor cost estimation, standard hourly cost estimation, man power repair cost

estimation, corrective maintenance labor cost estimation, problems - maintenance material cost

estimation - different maintenance cost estimation models - equipment ownership cycle

maintenance cost estimation - maintenance cost - related indices - software maintenance costing

- maintainability measures and functions.

References:

1. B. S. Dhillon, Engineering maintenance, CRC Press2. Gopal Krishnan, Maintenance and spare parts management3. S. K. Shrivastava, Industrial maintenance management

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MMEMP 106 - 4 ADVANCED ENGINEERING MATHEMATICS

Module 1

Special functions: Power series solutions of ODE Legendres equation Legerdres polynomial

Frobenius method generating function Bessels equation Bessels function Recurrence

relations and orthogonality property.

Moodule 2

Applications partial differential equations: Linear partial differential equation of second order

elliptic, parabolic, hyperbolic equations solution of Laplace, one-dimensional heat & wave

equations.

Numerical solution of partial differential equation: Finite difference method solution of

Laplace equation solution of one-dimensional heat equation Crank Nicholson method solution

of one-dimensional wave equation.

Module 3

Tensor analysis: Range and summation conventions transformation of co-ordinates centra variant,

covariant, mixed, metric and conjugate tensors, fundamental operations with Tensors Christophers

symbols.

Module 4

Analysis of variance: One way and two way classification (single observation per cell) basic

principles of experimentation role of randomization, replication, local control basic designs

CRD, RBD, LSD.

References:

1. B. S. Grewal, Higher engineering mathematics, Khanna Publishers, 20002. Michael E. Greenberg, Advanced engineering mathematics, Pearson Education3. Erwin Kreyszig, Advanced engineering mathematics4. E. Balagurusamy, Numerical methods, Tata McGraw Hill, 19955. Sokol Nikof, Tensor analysis, John Wiley, New York, 20006. Richard A. Johnson, Miller & Freunds probability & statistics for engineers, Prentice

Hall of India, 2006

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7. Jay L. Devore, Probability and statistics for engineering and sciences8. B. S. Grewal, Numerical methods in engineering and sciences, Khanna Publications


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MMEMP 107 MANUFACTURING AND PRECISION

ENGINEERING LABORATORY

1. Computer aided drafting.2. Solid modeling: part creation, surface generation and assemblies of parts.3. Surface modeling.4. FEM: creation of model, use of different elements, treatment of different loads and

boundary conditions.

5. Determination of cutting force in turning, drilling and grinding using tool forcedynamometer.

6. Study and programming of CNC production machines.7. Study and programming of robots.8. Study and measurements of components using CMM.9. Surface roughness measurements using light, stylus, interference methods.10.Metallographic studies using metallurgical microscope.11.Determination of wear and coefficient of friction of the given specimen using pin on disc

tester.

12.Study and use of laser interferometer for calibration of linear measurements.13.Study of slip gauges wringing surface roughness - standards.14.Study of surface plates, straight edges, angle plate, V-block etc - use of desiccants,

corrosion preventing coatings etc.

15.Measurement of out of roundness using roundness measuring instrument - V block anddial indicator etc. - reasons for out of roundness etc.

16.Measurements of straightness using sprit level, auto collimator etc.17.Measurement of thread parameters using three wire method etc.18.Measurement of tool angles of single point tool using tool makers microscope.19.Measurement of gear parameters using profile projector.20.Evaluation of straightness error using autocollimator, sprit level, straight edge etc.21.Experiments on limits and fits.22.Study and use of ultrasonic flaw detector.

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MMEMP 108 SEMINAR- I

Each student shall prepare a seminar paper on any topic of interest related to the core/elective

courses being undergone in the first semester of the M. Tech. programme. He/she shall get the

paper approved by the Programme Coordinator/Faculty Members in the concerned area of

specialization and shall present it in the class in the presence of Faculty in-charge of seminar

class. Every student shall participate in the seminar. Grade will be awarded on the basis of the

students paper, presentation and his/her participation in the seminar.

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MMEMP 201 MICROMACHINING AND PRECISION ENGINEERING

Module 1

Introduction to precision machining and manufacturing process - conventional and un-

conventional machining process - precision machining processes- micromachining.

Electro Discharge Machining process: General principle and applications of electric discharge

machining, electric discharge grinding and electric discharge wire cutting processes power

circuits for EDM, mechanics of metal removal in EDM, process parameters, selection of tool

electrode and dielectric fluids, surface finish and machining accuracy, characteristics of spark

eroded surface and machine tool selection - Wire EDM, principle, applications.

Module 2

Un-conventional machining processes: Principles, variables and applications of laser beam

machining - general principle and application of laser beam machining thermal features,

cutting speed and accuracy of cut, electron beam machining - generation and control of electron

beam for machining, theory of electron beam machining, ion beam machining, plasma arc

machining - application of plasma for machining - metal removal mechanism - process

parameters - accuracy and surface finish and other applications of plasma in manufacturing

industries, ultrasonic machining abrasive water-jet machining - basic principles equipments -

process variables - mechanics of metal removal MRR - application and limitations, electro

chemical machining.

Module 3

Electron beam micromachining: Mechanism of material removal in EB drilling- importance of

vacuum- process parameters - effect of cutting speed, pulsed beam operation, heat affected zone.

Focused ion beam machining: equipment applications.

Micro-electric discharge micromachining: Principle of micro-EDM influence of pulse

characteristics high aspect ratio holes heat affected zone.

Laser micromachining: Micromachining system - nanosecond, picosecond and femtosecond

pulse micromachining.

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Module 4

Diamond turn machining (DTM): Types of DTM components of DTM: spindle system,

workpiece tool positioning system, machine support system, tool measurement system, machine

control system, material removal mechanism in DTM.

Magnetorheolegical nanofinishing processes: Magnetorheological polishing fluid rheological

characteristics of fluid magnetorheological finishing (MRF) processes. Magnetorheological

abrasive flow finishing processes (MRAFF). Magnetorheological jet finishing processes.

References:

1. Kluwer, A new direction in manufacturing, Academic Publishers, London, 19972. Kalpakjian, Manufacturing engineering & technology, Addison Wesley, 4ndEdition3. Debitson A., Hand book of precision engineering4. J. A. McGeough, Advanced methods of machining, Chapman and Hall, London, 19885. Jain V. K., Introduction to micromachining, Narosa Publishers6. M. Madou, Fundamentals of microfabrication7. Momber A. W. and Kovacevic R., Principles of water jet machining, Springer Verlag8. R. L. Murthy., Precision engineering manufacturing, New Age International9. G. Chryssolouris, Laser machining theory and practice, Springer Verlag, New York,

1991


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MMEMP 202 ADVANCED OPERATIONS RESEARCH

Module 1: Linear programming

Problem formulation, graphical solution, simplex method, big M method, two phase method,

dual simplex method, duality theory, sensitivity analysis

Module 2 : Integer programming

The branch and bound technique, Gomorys cutting plane method

Module 3: Network analysis

Shortest route problem, minimal spanning tree problem, maximum flow problem

Module 4

Goal programming

Goal programming formulation, simplex method for solving goal programming

Deterministic dynamic programming

Cargo loading model, reliability improvement model, single machine scheduling model

References:

1. Hamdy A. Taha, Operations research, Pearson, 20042. R. Paneerselvam, Operations research, PHI, New Delhi, 20083. Ravindran, Phillips, Solberg, Operations research principles and practice, Willey &

Sons 1987

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MMEMP 203 PRODUCT DESIGN AND DEVELOPMENT

Module 1

Introduction: Product planning - identifying customer needs - product specifications -concept

generation - characteristics of successful product development - duration and cost of product

development - introduction to practical design of equipment, devices and machines - the various

aspects of design - conceptual, manufacturing, strength, rigidity, vibration, wear, lubrication,

maintenance and assembly.

Module 2

Design for manufacturing: Definition - concurrent engineering - effect of materials &

manufacturing processes on design - estimation of manufacturing cost - cost reduction of

components and assembly - impact of DFM on other factors. Component design with machining

considerations - design for components - turning milling, drilling and other related processes,

including finish-machining operations.

Module 3

Ergonomics and industrial design: Introduction - general approach to the man-machine

relationship - workstation design - control and displays - shapes and sizes of various controls and

displays - design of major controls in automobiles, machine tools etc. - ergonomics and

production - ergonomics in automated systems - expert systems for ergonomic design -

anthropometric data and its applications.

Prototyping: Prototyping basics - principles of prototyping technologies - planning for

prototypes.

Module 4

Rapid prototyping: Development of RP systems stereolithography - three dimensional

printing - selective laser sintering - direct metal laser sintering - selective laser melting - electron

beam melting - virtual prototyping.

Design for the environment: Introduction environmental objectives global issues basic

DFE methods design guidelines lifecycle assessment - environmentally responsible product

assessment - weighted sum assessment method lifecycle assessment method techniques to

reduce environmental impact design to minimize material usage design for disassembly

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design for recyclability design for remanufacture design for energy efficiency design to

regulations and standards.

References:

1. Karl. T. Ulrich, Steven D. Eppinger, Product design and development, Irwin McGrawHill, 2000

2. A. C. Chitale and R. C. Gupta, Product design and manufacturing, PHI3. Timjones Butterworth Heinmann, New product development, Oxford, UCI, 19974. Geoffery Boothroyd, Peter Dewhurst and Winston Knight, Product design for

manufacture and assembly

5. Dieter, George E., Engineering design - a materials and processing approach, McGrawHill, Singapore, 2000

6. Harry Peck, Designing for manufacture, Pitman Publications, 19837. Fixel J., Design for the environment, McGraw Hill, 19968. Graedel T. Allen By. B, Design for the environment, Angle Wood Cliff, Prentice

Hall, Reason Pub., 1996

9. Kevien Otto and Kristin Wood, Product design. Pearson Publication, 2004


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MMEMP 204 AUTOMATION AND CONTROL SYSTEMS

Module 1

Automation: Introduction to automation: definition, types of automation, strategies merits and

criticism manufacturing plants and operations automation strategies basic elements of

automated system advanced automation functions levels of automations automated

production lines economic and social issues impact on labor.

Module 2

Production automation: Industrial control systems process layout for automation discrete

manufacturing industries continuous and discrete control systems overview of computer

process control fundamentals of automated assembly, parts feeding devices production flow

analysis: general terminology and analysis, analysis of transfer lines without storage, partial

automation.

Module 3

Control systems: Servomechanisms digital computer control differential equations of

physical systems dynamics of robotic mechanisms transfer functions block diagram algebra

signal flow graphs.

Feedback and non-feedback systems reduction of parameters variations

Module 4

Control over system dynamics linearizing effect regenerative feedback linear

approximation of nonlinear systems controller components stepper motor hydraulic

systems pneumatic systems.

Design: Considerations of design basic compensators cascade compensation PID

controllers feedback compensation adaptive and fuzzy logic control.

References:

1. Gopal M., Control systems principles and design, TMH, New Delhi2. Nagrath I. J. and Gopal M., Control system engineering, New Age International, New

Delhi

3. Shinsky, Process control system, PHI, 20004. Troitskey A., Principles of automation and automated production, Mir Publishers, 1976

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MMEMP 205 1 METROLOGY AND COMPUTER AIDED

INSPECTION

Module 1

Metrological concepts Abbes principle need for high precision measurements problems

associated with high precision measurements. Standards for length measurement shop floor

standards and their calibration light interference method of coincidence slip gauge

calibration measurement errors.

Module 2

Various tolerances and specifications gauging principles selective assembly comparators.

Angular measurements: principles and instruments. Thread measurements surface and form

metrology flatness, roughness, waviness, roundness etc. computer aided metrology

advantages and limitations.

Module 3

Laser metrology applications of lasers in precision measurements laser telemetric system

laser interferometer speckle measurements laser inspection dimensional measurement

techniques.

Co-ordinate measuring machine contact and non-contact cmm causes of errors accuracy

specifications contact and non-contact probes.

Module 4

Calibration of CMM measuring scales Moir fringes in linear grating advantages and

applications of CMM.

Machine vision system image formation binary and grayscale image image histogram

histogram operations pixel point processing and pixel group processing image sharpening

and smoothing edge detection and enhancement.

References:

1. Hand book of industrial metrology, ASME2. Hume, Metrology, McDonald3. Sharp, Metrology, ELBS4. Taher, Metrology, ELBS5. Ted Busch, Fundamentals of dimensional metrology, 3rdEdition, Delmar Publishers

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MMEMP 205 - 3 THEORY OF METAL FORMING

Module 1

Theory of deformation: Theory of stress: Components of stress tensor, principal areas and

stresses, maximum shear stress, two dimensional stress systems, Mohrs circle for plane stress,

problems. Theory of strain: Strain components, strain rate, stress strain relation.

Module 2

Basic theory of plasticity: Assumptions in plasticity, flow conditions, Von-Mises yield criteria,

geometrical representation of Tresca and Von-Mises yield criteria, Levy von Mises stress strain

rate law. Slip line field theory, upper and lower bound theorems.

Module 3

Theory of metal forming process: Forging: Forging of a rectangular plate under conditions of

plane strain and upper bound approach, forging of a solid disc on free body equilibrium and

upper bound approaches, annulus disc upper bound approach, forging defects.

Drawing: Drawing of solid rods through conical die, drawing of solid circular rod by upper

bound approach, drawing of pipes over floating mandrel and wire drawing.

Extrusion: Extrusion force in the plane extrusion of a rectangular blank, hydrostatic extrusion

analysis, analysis of sinking of a thin walled tube, extrusion defects.

Module 4

Rolling: Deformation zone in rolling, conditions for biting of strip by rolls, equilibrium

approach to rolling, drawing with stationary dies, rolling defects.

Sheet metal working: Classification of presses and press tool operations -working principle,

description, operation and applications of simple, compound, combination and progressive press

tools formability tests for sheet metals, erichsen and fukui tests, forming limit diagrams and

shape analysis concepts.

References:

1. Durelli, Phillips & Tsao, Introduction to the theory of theoretical and experimentalanalysis of stress & strain, McGraw Hill, 1953

2. Kurt Lange, Hand book of metal forming.

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3. Die design handbook, ASTME4. Avitzur B., Metal forming: processes & analysis, McGraw Hill5. Dieter George E., Mechanical metallurgy, McGraw Hill6. Ghosh A & A. K. Mallik, Manufacturing science, Affiliated East-West Press, New

Delhi

7. Hoffman O. and Sachs G., Introduction to the theory of plasticity metal formingapplications, McGraw Hill

8. Johnson & Mellur, Engineering plasticity, Van Nostrand, Reinhold Co.9. Johnson W. & Mellur P. B., Plasticity for mechanical engineers, D.Van Nostrand Co.,

London

10.Mendelson, Introduction to theory of plasticity11.Pearson C. E. and R. N. Perkins, The extrusion of metals, John Wiley, NY, 196012.Prager W. and Hodge P. G., Theory of plastic solids, Chapman & Hall Ltd, London

1951

13.Rowe G. W., An introduction to the principles of metal working, Edward Arnold Ltd.,London, 1990

14.Rowe R., Principles of metal working, Amold, London15.Sach G., Fundamentals of working of metals, Pergamon Press16.Tumoshinko and Goodier, Theory of elasticity, McGraw Hill


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MMEMP 205 - 4 MICRO ELECTRO MECHANICAL SYSTEMS

Module 1

Science for microsystems: Molecular theory, doping, diffusion, plasma physics and

electrochemistry.

Mechanics for microsystems: Static bending of thin plates, mechanical vibrations,

thermomechanics and fracture mechanics, problems.

Thermo fluid for microsystems: Incompressible fluid flow in microconduits, fluid flow in

submicrometer overview of heat conduction in solids, heat conduction in multilayerd thin

films, heat conduction in solids in submicrometer scale.

Module 2

Scaling laws in miniaturization: Scaling in geometry, rigid body dynamics, electroststic forces,

electromagnetic forces, electricity, fluid mechanics and heat transfer materials for MEMS.

Fabrication process: Ion implantation diffusion oxidation - CVD: principle, structure,

reactions, rate of deposition, different types of CVD, enhanced CVD PVD: principle, structure,

reactions, different types of PVD, magnetron sputtering etc.

Module 3

Micro sensors: Acoustic wave, bio, chemical, opticaland thermal sensors.

Micro actuation: By thermal force, shape memory alloys, piezoelectric crystals and electrostatic

forces.

Micro actuators: Micro grippers, motor, valves, pumps and micro fluidics, fluid resistance in

micro channels, capillary electrophoresis.

Module 4

Design of pressure sensors design of accelerometers design of resonant micro sensors, stressand strain in thin films etc.

Micro machined amplitude modulated and waveguide optical sensors - micro machined optical

pressure sensor micro machined Bragg gratings - micro machined interferometric distance

sensors - micro machined optochemical and bio sensors - micro machined nano probes.

References:

1. Jaeger R. C., Introduction to microelectronic fabrication, Wiley, 1989

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2. Lawrence J. Kamm, Understanding electro mechanical engineering, an introduction tomechatronics, Prentice Hall, 2000

3. M. Elwenspoek, Silicon micromachining, Cambridge Press, 19984. Marc J. Madou, Fundamentals of micro-fabrication, the science of miniaturization,

IEEE Press

5. Marc Madou, Fundamentals of micro fabrication, CRC Press, 19976. Rai Choudhury P., MEMS and MOEMS technology and applications, PHI, New Delhi7. Stephen D. Senturia, Microsystem design, Kluwer Academic Publishers, 20038. Trimmer, Micromechanics and MEMS, IEEE Press, 19979. Tai Ran Hsu, MEMS and microsystems design and manufacture, TMH, New Delhi


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MMEMP 206 - 1 FINANCIAL ENGINEERING AND ECONOMICS

Module 1

Introduction: Objectives of financial management - financial decisions in a firm - agency

problem - financial management in India

Time value of money - compounding and discounting techniques

Capital budgeting: Capital budgeting process - investment criteria - NPV, IRR, ARR, benefit

cost ratio, payback period, accounting rate of return

Working capital management: Factors affecting working capital - management of cash and

marketable securities

Receivables management

Module 2

Sources of long term finance - equity capital - preference capital - debenture capital - term loans

- retained earnings - depreciation

Financial instruments

Financial institutions

Capital structure: Factors affecting - capital structure theories - net income - net operating

income - MM approach - traditional approach

Dividends forms - dividend policy determinants - MM hypothesis - Walters model -Gordons

model

Module 3

Demand theory: Utility analysis - indifference curve technique - consumers equilibrium -income

effect - substitution effect - price effect

Elasticity of demand price income cross - measurement of elasticity

Consumer surplus

Module 4

Theory of costs: Opportunity cost - implicit and explicit cost - short run total, average and

marginal costs - cost curves - long run average cost curve

Marginal and average revenue

Market structures - perfect competition monopoly - monopolistic competition - price and

output determination oligopoly - kinked demand curve - price leadership - collusive oligopoly

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References:

1. Khan & Jain, Financial management, Tata McGraw Hill

2. Prasanna Chandra, Financial management, Tata McGraw Hill

3. James C. Van Horne, Financial management and policy, Prentice Hall of India

4. Brealy & Onyers, Principles of corporate finance, McGraw Hill

5. Paul Samuelson, Economics, Tata McGraw Hill

6. Ruddar Datt, Indian economy, S. Chand and Company Ltd.

7. K. K. Dewett, Modern economic theory, S. Chand and Company Ltd.


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MMEMP 206 2 ADVANCED OPTIMIZATION TECHNIQUES

Module 1

Nonlinear optimization: Introduction - one-dimensional optimization - elimination methods -

unrestricted search, exhaustive scare Fibonacci and Golden section methods - Interpolation

methods - quadratic and cubic interpolations, direct root methods.

Module 2

Unconstrained nonlinear optimization: Direct search methods - random search methods -

pattern search methods method of rotating coordinates - descent methods - steepest descent,

conjugate gradient, Quasi-Newton, and variable metric methods.

Module 3

Constrained nonlinear optimization: Direct methods - the complex method, cutting plane

method, methods of feasible directions - indirect methods - transformation techniques, interior

and exterior penalty function methods.

Module 4

Non-traditional optimization: Introduction to genetic algorithms, simulated annealing, tabu

search, and ant colony optimization.

References:

1. Singiresu S. Rao, Engineering optimization: theory and practice, 3rd Edition, WileyInterscience, 1996

2. Kalyanmoy Deb, Optimization for engineering design, PHI, New Delhi, 20003. David E. Goldberg, Genetic algorithms in search, optimization and machine learning,

Addison Wesley Pub. Co., 1989

4. Harvey M. Salkin, Integer programming, Addison-Wesley Pub. Co., 19755. Stephen C. Nash and Ariela Sofer, Linear and nonlinear programming, McGraw Hill

College Div., 1995

6. Fred Glover, Manuel Laguna, and Fred Laguna, Tabu search, Kluwer AcademicPublishers, 1997

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MMEMP 206 - 4 CONCURRENT ENGINEERING

Module 1

Concurrent engineering: Introduction - basic concepts - traditional vs concurrent approach -

schemes and tools of concurrent engineering - application of computers in the practice of

concurrent engineering.

Basic process issues: Process models - types - importance. Relation between models,

specifications, technology, automation and process improvement. Fabrication processes -

assembly processes - models of manufacturing, testing and inspection.

Module 2

Concurrent engineering approach in manufacturing systems: System design procedure - features

intangibles - assembly resource alternatives - task assignment - tools and tool changing -

material handling alternatives.

Module 3

Concurrent automated fabrication systems: Introduction - methodology - preliminary and

detailed work content analysis - alternatives - human resource considerations.

"Technical - Economic" performance evaluation - concurrent assembly work station - strategic

issues - technical issues - economic analysis.

Module 4

Economic analysis of systems: Types of manufacturing cost - pro-forma, cash-flow, determining

allowable investment - evaluation of investment alternatives - sensitivity analysis - effect of

recycling and rework.

Case studies of concurrent engineering practice: Automobile air-conditioning module - robot

assembly of automobile rear-axles.

References:

1. James L. Nevins and Daniel E. Whitney, Concurrent design of products and processes,McGraw Hill, 1989

2. David D. Bedworth, Mark R. Handerson and Philip M. Wilze, Computer integrateddesign and manufacturing, McGraw Hill, 1991

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MMEMP 207 INDUSTRIAL ENGINEERING LABORATORY

1. Solving linear programming using software.2. Generation and testing of random numbers and simulation of discrete systems.3. Experiments on method study and time study.4. DoE Plan; Analysis of mean, ANOVA for experimental data.5. Application of software like Mat Lab, SPSS, ARENA, WITNESS etc for the modeling,

simulation and analysis of decision problems in the following areas:

i. Quality managementii. Production planning and control

iii. Inventory and supply chain managementiv. Reliability analysisv. Manufacturing system design

vi. Performance of manufacturing systemsvii. Facilities planning

MMEMP 208 SEMINAR - II

Each student shall prepare a seminar paper on any topic of interest related to the core/elective

courses being undergone in the second semester of the M. Tech. programme. He/she shall get the

paper approved by the Programme Coordinator/Faculty Members in the concerned area of

specialization and shall present it in the class in the presence of Faculty in-charge of seminar

class. Every student shall participate in the seminar. Grade will be awarded on the basis of the

students paper, presentation and his/her participation in the seminar.

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MMEMP 301 INDUSTRIAL TRAINING

The student shall undergo an industrial training for a minimum period of 12 weeks in an industry

/ company approved by the institution and under the guidance of a staff member in the concerned

field. The candidate is also required to identify, define, formulate and offer an acceptable

solution for a problem observed in the organization. At the end of the training he/she has to

submit a report on the work being carried out.

MMEMP 302 THESIS PHASE I

The thesis (Phase I) shall consist of research work done by the candidate or a comprehensive and

critical review of any recent development in the subject of specialization or a detailed report ofproject work consisting of experimentation/numerical work, design and or development work

that the candidate has executed.

In Phase I of the thesis it is expected that the student should decide a topic of thesis, which is

useful in the field or practical life. It is expected that students should refer national and

international journals, proceedings of national and international seminars. Emphasis should be

given to the introduction to the topic, literature review, and scope of the proposed work along

with some preliminary work/experimentation carried out on the thesis topic.

Student should submit Phase I thesis report in two copies covering the content discussed above

and highlighting the features of work to be carried out in part I of the thesis. Student should

follow standard practice of thesis writing.

The candidate will deliver a talk on the topic and the assessment will be made on the basic of the

term work and talks there on by a panel of internal examiners one of which will be the internal

guide. These examiners should give suggestions in writing to the student to be incorporated in

thesis work Phase II.

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MMEMP 401 THESIS PHASE II

In the fourth semester the student has continue thesis work and present the report. At the end of

successfully finishing the work he/she has to submit a detailed report and has to present for a

vivavoce.

The work carried out should lead to a publication in a National / International Conference. They

should submit the paper before the evaluation of the thesis and specific weightage will be given

to accepted papers in reputed conferences.

MMEMP 402 MASTERS COMPREHENSIVE VIVA

A comprehensive Viva-voce examination will be conducted to assess the student's overall

knowledge in the specified field of engineering. At the time of viva-voce, certified reports of

seminar, team exercise, industrial training and thesis works are to be presented for evaluation.

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Advanced Manufacturing and Production Management

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